41
Alumina-Based Nanocomposites Using Graphite Nanoplatelets as Reinforcement Syed Nasimul Alam * , Nidhi Sharma Department of Metallurgical and Materials Engineering National Institute of Technology Rourkela, Rourkela, Orissa, Pin-769008, India * Email Corresponding author: [email protected], [email protected] Abstract Graphene has outstanding mechanical properties and unique electrical and thermal properties which makes it an attractive filler and a good reinforcement for producing multifunctional ceramics for a wide range of applications. Here, alumina (Al 2 O3 ) based nanocomposites have been developed using exfoliated graphite nanoplatelets (xGnP) as reinforcement. The xGnP were synthesized by subjecting a graphite intercalation compound (GIC) to a thermal shock. The Al 2 O3 and xGnP powders were mixed by milling them for a short period of time in a planetary ball mill using zironica vials and balls in order to ensure homogeneous distribution of xGnP in the Al 2 O3 matrix. Al 2 O3 -0.2, 0.5, 0.8, 3 and 5 vol. % xGnP nanocomposites were developed by powder metallurgy route. Sintering was done by the conventional sintering process at 1650 o C for different periods of holding time (2, 3 and 4 h). The hardness, fracture toughness and tribological properties of the composites having different vol. % xGnP loading were investigated. Results show a significant improvement in the wear resistance of the Al 2 O3 -xGnP composites having more than 0.8 vol. % xGnP loading. The improvement in mechanical properties is attributed to the uniform dispersion of the xGnP and toughening mechanisms such as xGnP bridging, crack deflection and strong interaction between xGnP and Al 2 O3 at the interfaces. Results of the dry sliding wear tests of the composites with different vol. % xGnP loading suggest a significant improvement in the wear resistance of the composites upto the addition of 3 vol. % xGnP. The hardness of the composites also show a gradual increase upto the addition of 3 vol. % xGnP beyond which there is a deterioration in both the hardness and the wear properties. (a) Alumina particles (b) Graphite Nanoplatelets (xGnP) (c) Crack Bridging in Al 2 O3 –xGnP Composite (d) Wear track of the Al 2 O3 -xGnP Composite Key words: Alumina Based Composites, Graphite Nanoplatelets, Wear, Fracture Toughness References: 1. A. K. Geim, K. S. Novoselov, Nature Materials, vol. 6, Issue 3, pp. 183–191, 2007. 2. S. Iijima, Nature, vol. 354 (6348), pp. 56–58, 1991. 3. H. Porwal, S. Grasso, and M. J. Reece, Advances in Applied Ceramics, vol. 112, no. 8, pp. 443–454, 2013. 4. L. S. Walker, V. R. Marotto, M. A. Rafiee, N. Koratkar, and E. L. Corral, ACS Nano, vol. 5, no. 4, pp. 3182–3190, 2011. (a) (b) (c) (d)

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Page 1: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Alumina-Based Nanocomposites Using Graphite Nanoplatelets as Reinforcement

Syed Nasimul Alam*, Nidhi Sharma Department of Metallurgical and Materials Engineering

National Institute of Technology Rourkela, Rourkela, Orissa, Pin-769008, India * Email Corresponding author: [email protected], [email protected]

Abstract Graphene has outstanding mechanical properties and unique electrical and thermal properties which makes it an attractive filler and a good reinforcement for producing multifunctional ceramics for a wide range of applications. Here, alumina (Al2O3) based nanocomposites have been developed using exfoliated graphite nanoplatelets (xGnP) as reinforcement. The xGnP were synthesized by subjecting a graphite intercalation compound (GIC) to a thermal shock. The Al2O3 and xGnP powders were mixed by milling them for a short period of time in a planetary ball mill using zironica vials and balls in order to ensure homogeneous distribution of xGnP in the Al2O3 matrix. Al2O3-0.2, 0.5, 0.8, 3 and 5 vol. % xGnP nanocomposites were developed by powder metallurgy route. Sintering was done by the conventional sintering process at 1650oC for different periods of holding time (2, 3 and 4 h). The hardness, fracture toughness and tribological properties of the composites having different vol. % xGnP loading were investigated. Results show a significant improvement in the wear resistance of the Al2O3-xGnP composites having more than 0.8 vol. % xGnP loading. The improvement in mechanical properties is attributed to the uniform dispersion of the xGnP and toughening mechanisms such as xGnP bridging, crack deflection and strong interaction between xGnP and Al2O3 at the interfaces. Results of the dry sliding wear tests of the composites with different vol. % xGnP loading suggest a significant improvement in the wear resistance of the composites upto the addition of 3 vol. % xGnP. The hardness of the composites also show a gradual increase upto the addition of 3 vol. % xGnP beyond which there is a deterioration in both the hardness and the wear properties.

(a) Alumina particles (b) Graphite Nanoplatelets (xGnP) (c) Crack Bridging in Al2O3 –xGnP Composite

(d) Wear track of the Al2O3-xGnP Composite

Key words: Alumina Based Composites, Graphite Nanoplatelets, Wear, Fracture Toughness References:

1. A. K. Geim, K. S. Novoselov, Nature Materials, vol. 6, Issue 3, pp. 183–191, 2007. 2. S. Iijima, Nature, vol. 354 (6348), pp. 56–58, 1991. 3. H. Porwal, S. Grasso, and M. J. Reece, Advances in Applied Ceramics, vol. 112, no. 8, pp. 443–454, 2013. 4. L. S. Walker, V. R. Marotto, M. A. Rafiee, N. Koratkar, and E. L. Corral, ACS Nano, vol. 5, no. 4, pp.

3182–3190, 2011.

(a) (b) (c) (d)

Page 2: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Prof. S.K. Pabi Symposium

on Nano-materials for Structural, Functionaland Energy Applications

5th November, 2016 at IIT Kharagpur

Presented by

Dr. Syed Nasimul Alam

Department of Metallurgical and Materials Engineering

National Institute of Technology Rourkela

Odisha, India

Alumina – Based Nanocomposites using

Graphite Nanoplatelets as Reinforcement

Page 3: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Synthesis of Graphite Nanoplatelets by

Thermal Exfoliation of GIC

(Grpahite Intercalation Compound)

Page 4: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

"Graphene" is a combination of graphite and the suffix -ene, named by Hanns-Peter Boehm , who described single-layer carbon foils in 1962.

2 D Allotrope of Carbon Single layer of Graphite Consisting of planer, one atom thick sheets Atoms arranged in hexagonal honeycomb lattice One atom forms each vertex.

The term graphene first appeared in 1987 to describe single sheets of graphite as a constituent of graphite intercalation compounds (GICs); conceptually a GIC is a crystalline salt of the intercalant and graphite.

It is one-atom-thick layer of sp2-bonded carbon with a molecular bond length of 0.142 nm. Layers of graphene stacked on top of each other form graphite, with an interplanar spacing of 0.335 nm.

Graphene is a single atomic plane of graphite, which is sufficiently isolated from its environment to be considered freestanding. In simple terms, graphene is a thin layer of pure carbon.

The carbon lattice in graphene has a very strong and directional bond implying that defects do not easily propagate through the lattice like the dislocations in the case of metals.

Page 5: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Properties The one-atom-thick fabric of carbon in graphene uniquely combines :

Extreme Mechanical Strength, Exceptionally High Electronic and Thermal Conductivities,

Impermeability to Gases, with many other supreme properties, all of which make it highly

attractive for numerous applications.

• Graphene is the strongest material ever tested, with an intrinsic tensile

strength of 130 GPa and a Young's modulus of ~ 1TPa (for graphene sheets

with thickness below 10 nm).

• Best conductor of heat at room temperature (~ 5300W·m−1·K−1).

• Best conductor of electricity known (μ=15,000 cm2·V−1·s−1).

• Unique levels of light absorption of white light (πα~ 2.3 %).

• A very low film density (~2.0 g/cc).

• A very low coefficient of friction.

• Enormous surface area (up to 2630 m2/g).

Applications Since the discovery of graphene, advancements in different scientific disciplines have

exploded and huge gains are obtained particularly in the fields of composites. The addition

of graphene to a host matrices have achieved a number of enhanced properties with

promising applications in many industries, such as Aerospace, Electronics, Energy,

Structural and Mechanical.

Page 6: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

• Isolated 2D crystals cannot be grown via chemical synthesis beyond small

sizes even in principle, because the rapid growth of phonon density with

increasing lateral size forces 2D crystallites to bend into the third dimension.

• An expanding set of production techniques has supplemented the early

approaches of cleaving multi-layer graphite into single layers or to grow it

epitaxially by depositing a layer of carbon onto another material. In all cases,

the graphite must bond to some substrate to retain its two-dimensional

shape.

• Various synthesis routes like chemical vapour deposition, epitaxial growth,

liquid-phase exfoliation and electrochemical exfoliation have recently been

devised for mass production of graphene to address the needs of the different

industries.

Major methods are :

• Exfoliation

• Reduction of graphite oxide (GO)

• Intercalation

• Liquid-phase exfoliation

Page 7: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Initially exfoliated graphite nanoplatelets(xGnP) have been synthesized by thermal exfoliation of GIC followed by sonication.

Here the effect of sonication on the extent of exfoliation of the thermally exfoliated graphite was analyzed using several analytical techniques like XRD, HRTEM, SEM, SFM, XPS, Raman spectroscopy and FTIR in order to find out the optimum time of sonication which could result in maximum extent of exfoliation in the graphite platelets without imparting defects to it.

Efforts are made to synthesize xGnP comprising few layered high quality graphene by sonication of the thermally exfoliated graphite.

The xGnP will be used as a reinforcement to develop polymer matrix composite (epoxy-xGnP composite), ceramic matrix composite (α-Al2O3- xGnP composite) and metal matrix composite (Cu-xGnP composite).

Various compositions of these three composites will be made in order to find out the effect of addition of xGnP on the mechanical and physical properties of the composites. Characterization of all the composites would be done alongwith the determination of various properties of all the three composite systems .

The main focus will be given on the mechanical behavior of all the composites including properties like tensile strength, toughness, hardness, wear and fracture surface analysis.

Page 8: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Sonication and its Relevance :

Sonication is the act of applying sound energy to agitate particles in the

sample. Usually Ultrasonic frequencies are kept > 20 kHz.

For the production of nanoparticles.

Speed dissolution , by breaking intermolecular interactions.

Provide energy for certain chemical reactions.

For evenly dispersing nanoparticles in liquids.

Initiate crystallisation process.

Aid mixing and isolate small crystals.

Acetone has been used for sonication because of its polar nature so it

enables sonication process to be carried out at higher energies without

resulting the higher temperatures and without detoriating the solute particles.

Page 9: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Experimental Methodology Processing Route :

Intercalation of as-received Natural Flake Graphite

Solvent Dispersion

Formation of GIC (Expanded Graphite)

(-Gr-H2SO4-Gr-Gr-Gr-Gr-H2SO4-Gr-Gr-Gr-)

Thermal Exfoliation

Sonication In Acetone For Four Different Time Spans At Room

Temperature

Formation of xGnP

Page 10: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

6 gm NFG (60 mesh- 98%pure )

+

16 ml Conc. Sulfuric Acid (H2 S O4 - 98%)

+

1.5 ml Hydrogen Peroxide (H2O2 - 30%)

Dry xGnP Powder Is Collected

xGnP Containing Beaker Is

Kept In Open Air After

Completion Of Sonication

Process To Evaporate Acetone.

Graphite Intercalation Compound (GIC)

Magnetic Stirring Of Solution For 2 h

Treatment Of Black filterate (GIC) With

Distilled Water To Bring pH In Range of 5-7

GIC Is Dried for 8 h at 60oC in Muffle Furnace In

Order To Obtain Completely Dry Resultant

Powder.

The Resultant Powder Is Then Given A Thermal

Shock At 1000oC For 30 Seconds In A Muffle

Furnace Resulting In The Formation Of Thermally

Exfoliated Graphite Platelets (xGnP)

1 gm xGnP + 100 ml Acetone , Sonicated For

5,7,12,20 h In Closed Vicinity To Prevent

Evaporation Of Acetone

Page 11: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Results and Discussions xGnP samples obtained after different sonication time were characterised using different

techniques to identify the difference between all and to know what effect sonication

produces on the Graphite nanoplatelets.

X-Ray Diffraction (XRD) Analysis :

As-received natural flake graphite Expanded graphite (GIC) and

Thermally Exfoliated graphite

The exfoliated graphite nanoplatelets were characterized using a Panalytical PW 3040

X’Pert MPD X-ray diffractometer using Cu Kα radiation ( = 1.541 Å).

Page 12: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Thermally exfoliated graphite

sonicated for various periods of time

Thermally exfoliated graphite

sonicated for various periods of

time in 2θ range of 26o

Variation of d-spacing of the GIC,

xGnP and thermally exfoliated graphite

samples sonicated for various periods of

time

Variation of intensity of (002)

X-ray diffraction peak

Page 13: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Sample d-spacing (Ǻ) 2θ( degree) Intensity (arb.

units)

Expanded graphite (GIC) 3.3716 26.413 226561

Thermally Exolfiated

graphite

3.3711 26.417 247777

Thermally Exolfiated

graphite sonicated for 5 h

3.3754 26.382 1185333

Thermally Exolfiated

graphite sonicated for 7 h

3.3787 26.356 1111333

Thermally Exolfiated

graphite sonicated for 12 h

3.3728 26.403 1561235

Thermally Exolfiated

graphite sonicated for 20 h

3.3714 26.415 1769402

d-spacing , 2θ and intensity of the (002) x-ray diffraction peak of NFG , GIC,

thermally exfoliated graphite and the thermally exfoliated graphite samples

sonicated for various periods of time.

Page 14: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

SEM , HRTEM , SAD IMAGES :

The morphology and elemental composition of the samples were analyzed using :

• JEOL JSM-6480LV scanning elelctron microscope (SEM) equipped with an INCA PentaFETx3 X-

ray microanalysis system with a high-angle ultra-thin window detector and a 30 mm2Si(Li) crystal

for EDX(energy dispersive x-ray spectroscopy) analysis.

• A Nova NanoSEM 450/FEI field emission scanning electron microscope (FESEM).

• A JEOL JEM-2100 high resolution transmission electron microscope (HRTEM) having a point to

point resolution 0.194 nm.

SAMPLE SEM Images HRTEM Images SAED Patterns

As Received natural

flake graphite (NFG)

agglomerate

GIC

Thermally Exfoliated

Graphite

Page 15: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Hours of Sonication SEM Images HRTEM Images SAED Patterns

5 h

7 h

12 h

20 h

Page 16: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Atomic Force Microscopy (AFM) Analysis :

(a) (b)

(c) (d)

3 nm 1.261 nm

1 nm 0.516 nm

0.574 nm

0.637 nm

5h 7h

12 h 20 h

High resolution tapping mode AFM image of the graphite nanoplatelets

samples developed by sonication of the thermally exfoliated graphite for

various periods of time deposited on a mica substrate

A Park XE 70 atomic force microscope (AFM) with a 100 x 100 µm XY scanner and 10

µm Z scanner was used to analyze the samples using non-contact mode.

Page 17: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Raman Spectroscopy Analysis :

NFG ,Thermally exfoliated graphite ,

Thermally exfoliated graphite

sonicated for 5 h

Thermally exfoliated graphite sonicated

for 5, 12 and 20 h

Micro-Raman measurements were made with a T64000 Jobin Yvon Horiba system. An

Argon-Krypton mixed ion gas laser (2018 RM Spectra Physics) was used as the excitation

source.

Page 18: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Thermally exfoliated graphite sonicated

for 5, 12 and 20 h in the range of 1300-

1900 cm-1

Page 19: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

500750100012501500175020002500300035004000

1/cm

100

200

300

400

500

600

700

%T

GR

500750100012501500175020002500300035004000

1/cm

0.25

0.5

0.75

1

1.25

1.5

1.75

2

2.25

2.5

2.75

%T

Graphene_7 hrs 500750100012501500175020002500300035004000

1/cm

0

2.5

5

7.5

10

12.5

15

17.5

20

22.5

25

27.5

%T

Graphene_20hrs trans

O-H

C=C

C-H

C-H

C=O

C-O

C=C

C-H2

C=C

C-O

O-H

C-H

C-H C-H2

C=O

O-H

C-H

C-H2

C=O C=C

C-H

(a)

(b) (c)

Fourier Transform Infrared Radiation (FTIR ) Analysis :

FTIR of (a) as-received NFG (b, c) thermally exfoliated graphite ultrasonicated for 7 and

20 h

IRPrestige-21 Shimadzu Fourier transform infrared (FTIR) spectroscope was used for

analyzing the surface functional groups on the graphite nanoplatelets. The conventional

KBr pellet methods may be used to analyze the powder samples.

Page 20: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

X-Ray Photoelectron Spectroscopy (XPS) Analysis :

A PHI 5000 VersaProbe II x-ray photoelectron spectroscopy (XPS) using a monochromatic

Al Kα x-ray source (1486.6 eV) was used to analyze the samples. The analysis data has

been acquired in total 2 sweeps obtained with Pass energy of 23.5 eV at a step size of 0.100

eV in 10 cycles. The scan range for binding energy was considered form 0-1200 eV using a

step size of 0.100 eV.

XPS spectra of 5, 7, 12 and 20 h

sonicated xGnP samples

High resolution C1s XPS spectra showing

C=O and O=C-OH bonds

Page 21: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

BET Surface Area Analysis :

Hours of

Sonication

Area (m²/g) Total Pore Volume

(cc/g)

Average Pore

Diameter (Å)

7 2.221 x 10-1 7.694 x 10-3 1.386 x 103

12 2.465 x 10-1 8.565 x 10-3 1.390 x 103

20 3.047 x 10-1 10.44 x 10-3 1.371 x 103

Hours of

Sonication

Peak Peak Binding

Energy (eV)

Relative % of C and O in Exfoliated

Graphite Nanoplatelets (xGnP)

5 h C1s 284.906 C- 96.2 atomic % O- 3.8 atomic %

7 h C1s 284.72 C- 96.2 atomic % O- 3.8 atomic %

12 h C1s 284.906 C- 97.2 atomic % O- 2.8 atomic %

20 h C1s 283.29 C- 95.2 atomic % O- 4.8 atomic %

Atomic compositions of different sonicated samples by XPS Analysis

A Quantachrome, USA, BET (Brunauer-Emmet-Teller) surface area analyzer was used

for surface area and pores size measurements by N2 adsorption-desorption analysis.

Page 22: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

(a) (b)

~100oC

~720oC

~740oC

~550oC

~760oC

~780oC

Thermal ( DSC/TGA ) Analysis

(c)

12 h

20 h

~550oC 7 h

7 h 20 h

12 h

(a) DSC and (b) TGA analysis from room temperature to 850oC of natural flake graphite and exfoliated graphite sonicated

for 5 h

DSC and TGA analysis of thermally exfoliated graphite sonicated for 7, 12 and 20 h

Page 23: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Development of Al2O3-Graphite Nanoplatelets

Composites

Page 24: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Mechanical Milling (MM) of Al2O3-xGnP Composition

In MM a suitable blend of elemental powder is charged in a high energy ball mill,

along with a suitable milling medium. Balls rotate with a high energy inside a

container and then fall on a powder particles with gravity force and kinetic energy

and hence crush the solid particles into Nano crystalline.

In our research work, xGnP powder was milled for 30 mins with a conc. of 0.2, 0.5,

0.8, 3, 5 vol% in Alumina matrix at 150 rpm to form a nanostructured Al2O3-xGnP

composition which was later used for the development of Al2O3-xGnP

nanocomposites.

Milling conditions :

Ball Mill: Planetary Ball Mill Fritsch P5

Milling Medium: Wet

PCA: Toluene

Vials and Balls: Zirconia

Milling Speed: 150 rpm

Diameter of Balls: 20mm

Ball to powder weight ratio = 10:1

Page 25: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

FESEM IMAGES

-Al2O3 particles and Graphite Nanoplatelets (xGnP)

0.2% XGnP-Al2O3

0.5% XGnP-Al2O3

0.8% XGnP-Al2O3

3 % XGnP-Al2O3

xGnP sticking to Al2O3

xGnP

Powder mixtures of -Al2O3-xGnP

Page 26: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

HRTEM Images of the Powder

Mixture of Al2O3- 3 wt.% xGnP

Page 27: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

xGnP

Elemental Maps of Al, C and O in Al2O3 - 5 vol. % xGnP

Nanocomposite Sintered 1650oC for 4 h

Al2O3

xGnP

Page 28: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

(11

4

Al 2

O3

(12

20

) A

l 2O

3

(01

8

Al 2

O3

(20

2

Al 2

O3

(30

0

Al 2

O3

(21

4

Al 2

O3

(42

2

Al 2

O3

(02

4

Al 2

O3

(11

3

Al 2

O3

(20

1/1

10

Al 2

O3(1

12/0

22

Al 2

O3

(00

2

xG

nP

(00

2

Al 2

O3

0.8 % xGnP-Al2

O3

0.5 % xGnP-Al2

O3

0.2 % xGnP-Al2

O3

Inte

ns

ity

(a

rb . u

nit

s)

2 (degrees)

Al2

O3

3 % xGnP-Al2

O3

(01

1

Al 2

O3

Al2O3 - Alumina

xGnP - Exfoliated Graphene Nano platelets

5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

20000

40000

60000

80000

100000

120000

140000

160000

180000

(33

14

A

l 2O

3

(65

2

(A

l 2O

3)O

(31

17

)Al(

Al)

O4

(33

7)A

l(A

l)O

4

(40

4)A

l(A

l)O

4

(15

3

A

l 2O

3

(22

9)A

l(A

l)O

4

(21

10

/201

1)A

l(A

l)O

4

(22

1A

l 2O

3

(20

1A

l 2O

3

(21

0)A

l(A

l)O

4

(00

2

xG

nP

(01

2

A

l 2O

3

(00

1

A

l 2O

3

Inte

ns

ity

(a

rb . u

nit

s)

2 (degrees)

3 % xGnP-Al2

O3

0.8 % xGnP-Al2

O3

0.5 % xGnP-Al2

O3

0.2 % xGnP-Al2

O3

Al2

O3

UNSINTERED MILLED POWDER

SINTERED AT 1650oC, 4h

Page 29: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Hardness of Al2O3-xGnP Composites

2.2

67

2.1

05

2.1

32

2.1

69

2.2

64

2.1

23

2.3

16

2.0

8 2.1

18

2.1

4

2.3

47

2.1

39

2.3

17

2.0

7

2.1

57

2.1

5

2.3

18

2.2

24

1.9

1.95

2

2.05

2.1

2.15

2.2

2.25

2.3

2.35

2.4

Alumina 0.2%xGnP 0.5%xGnP 0.8%xGnP 3%xGnP 5% xGnP

2h

3h

4h

A slight decrease in the relative density of the Al2O3-xGnP composites was

found when 5 wt.% of xGnP is added to the Al2O3 matrix for all the three

different sintering times. This is due to the effect of agglomeration of the

xGnP in the Al2O3 matrix. Upot the addition of 3 wt.% of xGnPa a gradual

rise in the relative density is found for all the three different holding time

periods. All the Al2O3-xGnP composites sintered for 4 h show a slightly high

relative density as compared to the sample sintered for a period of 2 or 3 h.

Page 30: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Wear Behaviour

In the case of the 2 h sintered samples the wear depth shows a continuous

increase with the increase in time. For the 4 h sintered samples we find that in

the case of Al2O3-xGnP samples containing more than 0.2 wt.% xGnP shows

better wear resistance as compared to the pure Al2O3 sample. There is

significant improvement in the wear resistance of the Al2O3-0.8 and 3 wt.%

xGnP composites as compared to that pure Al2O3 sample. Although Al2O3-0.5

wt.% xGnP sample shows considerable improvement in wear resistance

however, after about 8 minutes of the wear test the wear resistance property of

the composite deteriorates. This is because of the non-uniform sintering of the

composite.

Page 31: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Wear Rate

SEM images of the

wear debris of the

Al2O3-3 wt.% xGnP

samples sintered for

(a-c) 3 h and (d-f) 4 h

Al2O3-3 vol. % xGnP

wear track

(a) (b) (c)

(d) (e) (f)

Page 32: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

2 h sintered

4 h sintered

995.16 µm 891.93 µm 758.06 µm 730.64 µm 719.35 µm

679.03 µm 983.87 µm 833.87 µm 819.35 µm 709.67 µm

Pure Al2O3 Al2O3 - 0.2% xGnP Al2O3 - 0.5% xGnP Al2O3 - 0.8% xGnP Al2O3 - 3 % xGnP

Pure Al2O3 Al2O3 - 0.2% xGnP Al2O3 - 0.5% xGnP Al2O3 - 0.8% xGnP Al2O3 - 3 % xGnP

SEM Images of the Wear Track

Page 33: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

SEM images of cracks in sintered pure alumina sample

SEM images of cracks in sintered Al2O3 - 0.8 vol. % xGnP sample

SEM images of cracks in sintered Al2O3- 3 vol. % xGnP sample

Crack Bridging and Crack Deflection

Page 34: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Crack Bridging in Al2O3-3 vol. % xGnP Composite

Page 35: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

0% 0.2% 0.5% 0.8% 3% 5%

5000

10000

15000

20000

Vol % of xGnP in Al2O

3 Matrix

Su

rfa

ce

Ro

ug

hn

es

s(Å

)

1mg

2mg

3mg

0% 0.2% 0.5% 0.8% 3% 5%

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

55000

60000

65000

70000

Vol % of xGnP in Al2O

3 Matrix

Su

rfa

ce

Ro

ug

hn

es

s(Å

)

1mg

2mg

3mg

0% 0.2% 0.5% 0.8% 3% 5%

0

10000

20000

30000

40000

50000

60000

70000

80000

Vol % of xGnP in Al2O

3 Matrix

1mg

2mg

3mg

Su

rfa

ce

Ro

ug

hn

es

s(Å

)

Surface Roughness of all the Compositions of Al2O3 - xGnP Nanocomposites Sintered at 1650oC for

Dwell Ttime of 2, 3 and 4h at load of 1, 2 and 3 mg

1650oC, 2 h

Surface Roughness

1650oC, 3 h

1650oC, 4 h

Page 36: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

DSC/TGA Analysis of Al2O3-xGnP Composites

Page 37: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Sintered Pure Al2O3 Sample

Sintered Al2O3-3 vol. % xGnP Sample

Sintered Al2O3-5 vol. % xGnP Sample

Page 38: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

FTIR

4000 3500 3000 2500 2000 1500 1000 500

-100

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

% T

ran

sm

itta

nc

e

0.2 vol. xGnP-Al2O

3

0.5 vol. xGnP-Al2O

3

0.8vol. xGnP-Al2O

3

3 vol. xGnP-Al2O

3

100 Al2O

3

5 vol. xGnP-Al2O

3

-OH

(on surface)Al-OH

(octahedral AlO6 group)Alumina nanoparticles

(tetrahedral AlO4 group)Al-O-Al

(sp2 characteristic)

C-HAl-O-OH

C=C,C-O,CO-2

3

Wave number (cm1

)

Crystalline Alumina nanoparticles

Al-OH

-OH

FTIR of Alumina and xGnP - Al2O3 milled powder at different proportions

Range of wave number (cm_1

) Supposed chemical groups

Shoulder bent at 3292, weak peak at 1565 Stretching and bending modes of -OH

The bands at 3291 and 3095 (Al)O–H stretching vibrations

The two weak peaks at 2030 and 1971 Vibrational overtones of the surface –OH

groups of Al-O-OH

At 1460 and 1386 Stretching vibration of C=O and C–O from

CO3- 2

At 1070 and 1150 Al–O–H

At 1000 Due to nano - alumina

At 740, 690, and 420 Hydroxyl groups on the surface of the

product

Page 39: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Spark Plasma Sintered Composites

Al2O3 -0.2 wt. % xGnP

95 μm

Al2O3 -0.8wt. % xGnP

125 μm

Al2O3 -3wt. % xGnP

150 μm

Al2O3 -5 wt. % xGnP

390 μm

20 μm

85 μm

60 μm

Page 40: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Major Findings So Far • Highly crystalline xGnP having low defect density and consisting of few layers

of graphene could be synthesized by sonication of the thermally exfoliated

graphite.

• Sonication of the thermally exfoliated graphite beyond 5 h shows gradual

increase in crystallinity and decrease in defect density along with the increase

in the number of graphene layers in the xGnP.

• Beyond 12 h of sonication both the intensity of the (002) XRD peak and the

ID/IG ratio of the Raman spectra come to a saturation suggesting that there is

a limit to the extent of exfoliation possible by the sonication process.

• Both the HRTEM and AFM analysis suggest that the xGnP samples sonicated

beyond 12 h are well-exfoliated and have thickness less than 1 nm.

• DSC results show that the degradation of xGnP that has been sonicated for a

longer period of time starts prior to the degradation of xGnP that has been

sonicated for a shorter period of time. The degradation starts at around

620oC and by 800oC the degradation of the xGnP gets completed.

• Both the surface area and total pore volume show an increase with the

increase in sonication time but the average diameter of the pores do not show

any change with increase in ultrasonication time.

Page 41: Alumina-Based Nanocomposites Using Graphite Nanoplatelets ...dspace.nitrkl.ac.in/dspace/bitstream/2080/2556/1/... · approaches of cleaving multi-layer graphite into single layers

Few Things I Learnt From Sir!

1. Try to extract the maximum information form the smallest

of experiments that you do.

2. Try to make your conclusions in a single line.

3. Write you research article in the most interesting way so

as to keep the reader interested in it till the end.

Thank You Sir for Showing me The Light!