Algae Energy Challenges & Efforts

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    Algae Energy - Challenges &

    Efforts Narasimhan Santhanam, Oilgae

    Presentation in Oct, 2008, Texas,USA

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    How difficult is it to achieve the

    energy Holy Grail?

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    Contents

    • For each of the various aspects of algalenergy

    – Problems present

    – Efforts & solutions

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    Aspects Considered• End products• Strains

    • Oil yields• GMOs• Methods to grow algae• Choice of cultivation

    plant• Problems in

    cultivation

    • Open pond systems• Photobioreactors

    • Harvesting• Extraction• Transesterification• Energy input/output• Land requirements• Scaling up• Quality of biodiesel

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    End Products

    • Biodiesel• Ethanol• Hydrogen• Methane

    • Biomass

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    Biodiesel

    • Greenfuel - recycled CO2• Solazyme - fermentation• Blue Marble - polluted water systems• Inventure - algae-jet-fuel

    • Aquaflow - algae in sewage• Aurora - GM algae• Solix - CO2 from breweries

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    Biodiesel - continued

    • Seambiotic - CO2 from powerplants• Cellena

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    Ethanol

    • Ethanol from GM cyanobacteria (Univ ofHawaii)

    • Algodyne - algae PBR that can producemultiple end products (fuels), includingethanol

    • Algenol - “algae produce ethanol in the gasform”

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    Hydrogen

    • Using hydrogenase enzymes (triggered bysulphur deprivation) - biophotolysis

    • Using Cu to block oxygen generation• Manipulating genes that control the amount

    of chlorophyll• DIY Algae Hydrogen Kit - Amy

    Franceschini & Jonathan Meuser - biophotolysis

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    Methane

    • Methane production by pyrolysis (Wu et al,1999) - direct pyrolysis of marine

    nanoplankton

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    Biomass

    • “Under favourable conditions, some algaestrains have produced over 180 T / ha /yr of

    biomass” • Solena - Uses high temperatures to gasify

    algae.

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    Strains• NREL’s ASP did not specify any one

    species as the best, though they concluded

    diatoms and green algae were promising• Microalgae or macroalgae?• Blue Marble - wild algae blooms

    • Solazyme - Dunaliella species• C. reinhardtii - sulphur deprived to produce

    hydrogen

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    Strains• Others:

    – Neochloris oleoabundans – Scenedesmus dimorphus

    – Euglena gracilis – Prymnesium parvum – Phaedactylum carterae – Tetraselmius chui

    – Tetraselmius suecica – Isochrysis galbana – Nannochloropsis salina – Botryococcus braunii

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    Oil Yield

    • Increasing oil yield by: – Nutrient deprivation - Sulphur & Nitrogen

    deprivation – Silicon depletion

    • ACCase gene placed to increase fatty acid

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    GMO

    • PetroAlgae - Environmentally-friendlyalgae

    • Solazyme - Optimizing biochemical pathways for hydrocarbon production

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    Cultivation Problems

    • Formulation of Medium – Calcium, Magnesium can cause precipitation

    problems – Water might require conditioning – Montana Micronutrient Booster - GSPI

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    Cultivation Problems

    • Provision of CO2 – CO2 could cover a large part of operating costs

    – Covered area carbonators - bubble covers – In-pond carbonation sumps – Recycling of non-lipid carbon from extraction

    residues

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    Cultivation Problems

    • Water Circulation – Paddle wheels

    – Airlift pump – Archimedes screw pump – Gas lift mixing

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    Problems in Open Pond

    • Light penetration – Circulate algae using paddle wheels

    – Placing the light in the system - submerged intothe tank

    – Passive optical system - Bionavitas

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    Problems in Open Pond

    • Odour related problems – Result mainly owing to lack of oxygen

    – Planned cultivation and harvesting should takecare of this

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    Photobioreactor Problems

    • Choice of PBR – Dynamic Biogenics develops low-cost, scalable

    bioreactors

    – Solix B iofuels - “Massively scalable PBRs” – Texas Clean Fuels - optimized for CO2sequestration and biofuel feedstock production

    – Valcent - vertical bioreactor

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    Photobioreactor Problems

    • Choice of PBR – Origin Oil - Helix bioreactor – Academic & Univ Centre in Nove Hrady -

    Czech Republic - Penthouse PBR using solarconcentrators with linear fresnel lenses

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    Photobioreactor Problems

    • Cost of PBR – DEC Simgae system - simple, benefits of both

    & closed systems

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    Harvesting

    • Long harvesting period – GreenFuel - harvests algae daily – Advanced Biofuel Technologies - Over-

    expression of ACCase leads to overproductionof triglycerides

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    Harvesting

    • Long harvesting period – GreenFuel - harvests algae daily – Advanced Biofuel Technologies - Over-

    expression of ACCase leads to overproductionof triglycerides

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    Harvesting

    • Time of Harvesting – Ability to determine the right time to extract oil

    from feedstock is critical

    – Current methods to determine these areexpensive, time consuming and unreliable – BioGauge “bio - profiling” technology - from

    International Energy Inc.

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    Extraction

    • Choice of extraction – Primary

    • Expeller• Solvent Extraction• Super critical fluid extraction

    – Less well-known• Enzymatic extraction

    • Osmotic shock• Ultrasonic assisted extraction• Soxhlet extraction

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    Extraction

    • Cost of extraction – Numbers quoted are quite high - what are the

    real numbers?

    • Energy requirements – OriginOil’s new method to extract oil without

    resorting to chemical solvents, using a processcalled lysing, built on their patented method of“Quantum Fracturing”

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    Transesterification

    • High FFA could create transesterification problems – Basu & Norris (2005) have developed a process

    to produce esters from feedstock that have ahigh FFA content using calcium and bariumacetate as a catalyst.

    – SRS Biodiesel - FSP-Series Acid Esterification

    pretreatment system for high-FFA feedstock

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    Energy Input & Output

    • Best-case - Macro-algae can generate 11000MJ/dry algae & micro-algae 9500 MJ/T.

    • Solena’s plasma gasification tech consumes

    less than 1/4 of the energy it produces

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    Land Requirements

    • Growing algae on solid carriers in ocean -Kansas State Univ. - Jun 2008

    • Nutrients for algae in sea water - algae grew

    much faster when supplied with dust from adesert• Valcent’s Vertigro uses area above a plot of

    land.• Algae grown in sewage ponds - Aquaflow

    Bionomic

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    Scaling Up

    • When transferred to outdoor test facility,growth rate, % oil yield decreaseddramatically from those from laboratory

    results (NREL) (biodiesel produced per acrein OTF was just 10% of that produced inlab)

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    Algae Biodiesel Quality

    • Not enough data• High FFA content• Solazyme tests algae biodiesel that has

    superior performance under cold weatherconditions (algae engineered to produce anoil with optimized fatty acid profile)

    • One way of bridging quality gaps is to blend biodiesel from different feedstocks?

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    Thank You