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Indirect Fired Duct Furnaces Indirect Fired Duct Furnaces Warm Applied Air Keeps You TGIFD/X-1 Technical Guide for: IFD Two Pass IFX Four Pass IFX Series IFD Series

Warmliterature.mestek.com/dms/Applied Air/Duct Heaters/TGIFD...a a a a a a a a a aaaa 2 Applied Air Keeps You Warm Applied Air Keeps You Warm In the business of industrial heating,

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  • Indirect FiredDuct FurnacesIndirect FiredDuct Furnaces

    Warm

    Applied Air

    Keeps You

    TGIFD/X-1

    Technical Guide for:

    • IFD Two Pass

    • IFX Four Pass

    IFX Series

    IFD Series

  • 2

    Applied Air

    Keeps You

    Warm

    Applied Air

    Keeps You

    Warm

    In the business of industrial heating, efficient and low-cost operation is essential. Applied Airkeeps you warm for less.

    Since 1975, Applied Air has been providing cost-effective, reliable heating solutions. Ourproven Indirect Fired Duct Furnaces adds warm clean air to your work environment, butwithout the products of combustion in the airstream.

    This Technical Guide will help you choose an Applied Air Indirect Fired Gas Duct Furnace toprovide efficient, cost-effective heating and ventilation for your facility. The Guide covers:

    • Technical Specifications — Configure the right system components (e.g., motors, drive,filter, options, etc.) to meet your needs.

    – Model “IFD” for two pass units– Model “IFX” for four pass units

    • Installation Information — Plan details of on-site installation (dimensions, gas piping, etc.).

    If you have questions, please contact Applied Air’s Customer Service Department at 214-638-6010.We’ll be glad to help.

    Indirect FiredDuct FurnacesTechnical Guide

  • 3

    Engineering Data – IFD Series ..................................... 4

    Dimensions – IFD Series .............................................. 5

    Pressure Drop Charts

    IFD-160 Duct Furnace ........................................ 6

    IFD-320 Duct Furnace ........................................ 7

    IFD-480 Duct Furnace ........................................ 8

    IFD-800 Duct Furnace ........................................ 9

    IFD-1120 Duct Furnace .................................... 10

    Typical Gas Piping Layout – IFD Series ...................... 11

    Typical Wiring Diagram

    IFD-160 & 320 ................................................. 12

    IFD-480 ............................................................ 13

    IFD-800 & 1120 ............................................... 14

    Guide Specification – IFD Series ................................ 15

    Engineering Data – IFX Series .............................. 16-17

    Dimensions – IFX Series ........................................ 18-19

    Pressure Drop Charts

    IFX-25 – 40 Duct Furnace ................................ 20

    IFX-45 – 55 Duct Furnace ................................ 21

    IFX-65 – 75 Duct Furnace ................................ 22

    IFX-85 – 100 Duct Furnace .............................. 23

    IFX-125 – 175 Duct Furnace ............................ 24

    IFX-200 – 250 Duct Furnace ............................ 25

    IFX-275 – 300 Duct Furnace ............................ 26

    IFX-325 – 400 Duct Furnace ............................ 27

    IFX-500 – 600 Duct Furnace ............................ 28

    Typical Gas Piping Layout – IFX Series ...................... 29

    Typical Wiring Diagram ............................................. 30

    Guide Specification – IFX Series ................................ 31

  • 4

    Model SizeInput B.T.U./Hour (Maximum)Output B.T.U./Hour(B)Input B.T.U./Hour (Minimum)Natural Gas at 1,000 B.T.U./C.F.Nat. Gas Std. Pipe Size (7” W.C.)Manifold PressureOrifice SizePropane Fuel at 2,500 B.T.U./C.F.L. P. Gas Std. Pipe Size (11” W.C.)Manifold PressureOrifice SizeMinimum AirflowMaximum AirflowCombustion Air Requirements (CFM)Recommended Minimum Stack Size DiameterMaximum Vent Length - Equivalent Length (Ft)Primary Heating Surface – Sq. FeetSecondary Htg. Surface (Tubes & Headers) – Sq. FeetPrimary Combustion Volume – Cu. FeetSecondary Combustion Volume – Cu. FeetTotal Combustion Chamber Volume – Cu. Feet115 Volt, 1 Phase230 Volt, 1 Phase200 Volt, 3 Phase230 Volt, 3 Phase460 Volt, 3 Phase575 Volt, 3 Phase

    160 320 480 800 1120200,000 400,000 600,000 1,000,000 1,400,000160,000 320,000 480,000 800,000 1,120,000100,000 100,000 86,000 294,118 435,294

    200 400 600 1,000 1,4003/4” 3/4” 1” 1” 1-1/4”1.5 2.8 4.7 2.0 2.0#4 NR NR NR NR80 160 240 400 560

    3/4” 3/4” 1” 1” 1-1/4”1.5 2.2 2.5 1.7 1.2#2 #6 NR NR NR

    1,481 2,963 4,444 7,407 10,3704,938 9,877 14,815 24,691 34,568

    39 77 115 192 2684” 6” 7” 9” 10”50 50 50 50 50

    13.49 21.35 32.97 51.21 66.6516.23 27.87 45.75 65.46 94.183.47 6.94 12.73 25.75 39.490.93 1.74 2.76 4.22 5.644.40 8.68 15.49 29.97 45.138.70 8.70 13.04 13.04 13.044.35 4.35 6.52 6.52 6.525.00 5.00 7.50 7.50 7.504.35 4.35 6.52 6.52 6.522.17 2.17 3.26 3.26 3.261.74 1.74 2.61 2.61 2.61

    SIZE &CAPACITY

    FIRING RATE &MANIFOLD SIZE

    SUPPLY AIRCAPACITY

    COMBUSTION AIR& VENTING

    REQUIREMENTSINTERNAL DATA OFHEAT EXCHANGER

    (A)

    AMP DRAW

    Engineering Data – IFD Series

    Capacity and Internal Data

    (A) Standard construction - 400 series stainless steel primary and secondary material.

    (B) Based on 80% operating efficiency.

  • 5

    ApproximateWeight 508 685 83712371713

    Dimensions

    Models IFD Duct Furnaces C000554

    160320480800

    1120

    Dimensions" D"599

    101/410

    " C"5058748386

    " B"3040424959

    " A"2430324151

    " E" " H"157/8157/8157/8

    20249/16

    " K"109/16159/16159/16171/16179/16

    10121/2

    151928

    IFDModel " F"

    4654707982

    " G"4654707982

    " J"51/267/16

    771/1687/8

    NOTE: All dimensions in inches subject to manufacturing tolerances.

    ±4±4±4±4±14

  • 6

    Pressure Drop Chart

    Model IFD-160

    IFD

    160

    Air

    Sid

    e P

    ress

    ure

    Dro

    p -

    8 i

    nch

    pro

    file

    0.00

    0.10

    0.20

    0.30

    0.40

    0.50

    0.60

    1400

    1800

    2200

    2600

    3000

    3400

    3800

    4200

    4600

    5000

    CF

    M

    Pressure Drop - Inches Water Column

  • 7

    Pressure Drop Chart

    Model IFD-320

    IFD

    320

    Air

    Sid

    e P

    ress

    ure

    Dro

    p -

    Ave

    rag

    ed

    0.00

    0.10

    0.20

    0.30

    0.40

    0.50

    0.60

    0.70

    0.80

    0.90

    1.00

    2800

    3800

    4800

    5800

    6800

    7800

    8800

    9800

    CF

    M

    Pressure Drop - Inches Water Column

  • 8

    Pressure Drop Chart

    Model IFD-480

    IFD

    480

    Air

    Sid

    e P

    ress

    ure

    Dro

    p -

    Ave

    rag

    ed

    0.00

    0.10

    0.20

    0.30

    0.40

    0.50

    0.60

    0.70

    0.80

    0.90

    4400

    5400

    6400

    7400

    8400

    9400

    1040

    011

    400

    1240

    013

    400

    1440

    0

    CF

    M

    Pressure Drop - Inches Water Column

  • 9

    Pressure Drop Chart

    Model IFD-800

    IFD

    800

    Air

    Sid

    e P

    ress

    ure

    Dro

    p -

    Ave

    rag

    ed

    0

    0.2

    0.4

    0.6

    0.81

    1.2

    1.4

    1.6 7

    00

    09

    00

    01

    10

    00

    13

    00

    01

    50

    00

    17

    00

    01

    90

    00

    21

    00

    02

    30

    00

    25

    00

    0

    CFM

    Pressure Drop - inches Water Column

  • 10

    Pressure Drop Chart

    Model IFD-1120

    IFD

    112

    0 A

    ir S

    ide

    Pre

    ssu

    re D

    rop

    - A

    vera

    ged

    0

    0.2

    0.4

    0.6

    0.81

    1.2

    1.4

    1.6 1

    0000

    1200

    014

    000

    1600

    018

    000

    2000

    022

    000

    2400

    026

    000

    2800

    030

    000

    3200

    034

    000

    CFM

    Pressure Drop - Inches Water Column

  • 11

    Gas Piping Layout

    Schematic Component Diagrams

    NOTES:1. Vent limiting devices provided wherever possible, when venting is required the venting to

    outside is by others on indoor units and furnished by factory on outdoor units.

    2. For inlet pressures under 7” W.C. please consult factory.

    C000558

    COMPONENT IDENTIFICATIONGP-01 HIGH GAS PRESSURE REGULATOR (OPTIONAL)GP-05 MAIN GAS PRESSURE REGULATORGP-09 PILOT GAS PRESSURE REGULATORGP-11 FIRING VALVEGP-13 PILOT FIRING VALVEGP-27 NEEDLE ORIFICE VALVEGP-39 BUTTERFLY VALVEMT-11 MODULATING VALVE MOTOR

    *VG-01 PILOT GAS VALVEVG-02 MAIN GAS VALVEVG-03 AUXILARY GAS VALVEVG-04 N/O VENT VALVEPS-02 BURNER AIR FLOW SWITCHPS-04 LOW GAS PRESSURE SWITCHPS-07 HIGH GAS PRESSURE SWITCH

  • 12

    Wiring Diagram

    Typical Wiring Diagram – IFD-160 & 320 C000560

  • 13

    Wiring Diagram

    Typical Wiring Diagram – IFD-480 C000559

  • 14

    Wiring Diagram

    Typical Wiring Diagram – IFD-800 Through 1120 C000561

  • 15

    Guide Specification – IFD Series

    Base Bid Applied Air Model IFD ______________ Indirect FiredDuct Furnace. The unit shall be factory fabricated, assembled, wiredand tested prior to shipment in accordance with the specification andequipment schedule. The unit will include all components herein andas shown on the drawings. Alternate equipment, equal in design,construction, performance and capacity to unit(s) specified, must beshown with price deduct/add, if any. Approval of alternateequipment will be subject to review of shop drawings. The unit shallbe capable of handling______SCFM. The unit shall be ETL listed.

    CASINGThe unit casing shall consist of formed 18 gauge galvanized steelpanels to ensure rigid construction. Cabinet design shall allow unit(s)to be mounted in the horizontal arrangement with no externalframework. The casing enclosing the heat exchanger shall be ofdouble wall construction with a galvanized steel inner wall serving asa radiation shield. Radiation and transmission losses shall not exceed2% of the rated input. The casing enclosing the heat exchanger shallbe insulated with 1", 11/2 lb. density fiberglass insulation.

    HEAT EXCHANGERThe entire primary and secondary heat transfer surface shall be 400series stainless steel. The heat exchanger design shall permitunrestricted lateral and peripheral expansion during the heating andcooling cycle. The flue gas travel shall be of two-pass design, withinternal baffles in the secondary tubes. The surface temperature ofthe heat exchanger shall not exceed 75% of its scaling temperaturewhen operating at rated capacity. The heat exchanger shall be ratedat a minimum of 80% efficiency throughout complete operatingrange.

    BURNERThe gas burner shall be of the power type, complete with integralcombustion air blower and motor, combustion air proving switch, andremovable pilot assembly. Burner shall be complete with anobservation window to view the flame. The combustion air dampershall be interlocked with the gas control valve to insure a proper gas/air mixture throughout the complete range of operation. Burner andcontrols shall be capable of delivering ______MBH output firing on(natural gas) (propane) at an inlet pressure of _________(inches water column) (PSIG). The standard ETL listed unit will meetANSI, FM, and IRI requirements. Burner and controls shall bearranged for full modulation with low fire start and a _____turndown ratio. Burner combustion shall be on-ratio throughout thecomplete operating range. The factory wired and piped valve trainshall be complete with:

    • low pressure appliance regulator

    • motorized gas control valve

    • main manual test firing shut-off valve

    • main automatic shut-off valve(s)

    • pilot manual shut-off valve (Models 480 & larger)

    • pilot pressure regulator (Models 480 & larger)

    • pilot automatic shut-off valve (Models 480 & larger)

    • pilot manual test firing shut-off valve (Models 480 & larger)

    ELECTRICAL CONTROLSA factory wired NEMA 1 control panel complete with hinged accessdoor and 10 foot wiring harness shall be shipped with duct furnace.All control components are to be labeled and individually wired to anumbered terminal strip to aid in servicing. All wiring shall be colorcoded and number tagged at each end to match the control diagramsupplied. Full operating and maintenance instructions shallaccompany each unit. All wiring between the controls and valves shallbe run in flexible conduit. All electrical components shall bear the U.L.label. The control system shall include but not be limited to thefollowing components required for automatic operation:

    • control circuit transformer

    • control circuit fuses

    • control relays

    • electronic flame relay

    • high limit switch

    • automatic/manual fan switch

    • spark generator (Models 160-480)

    • heavy duty ignition transformer (Models 800-1120)

  • 16

    Model SizeInput MBHOutput MBH(A)Natural Gas @ 1,000 B.T.U./C.F.Gas Connection @ 7” W.C. (Natural Gas)Gas Connection @ 14” W.C. (Natural Gas)Combustion Air Required (C.F.M.)Exhauster ModelExhauster H.P.Burner H.P.Recommended Min. Stack Size – Dia.200 Volt, 3 Phase230 Volt, 3 Phase460 Volt, 3 Phase575 Volt, 3 Phase

    25 35 40 50 55312 437 500 625 687250 350 400 500 550312 437 500 625 6873/4” 3/4” 1” 1” 1”3/4” 3/4” 3/4” 3/4” 1”80 110 130 160 18012 12 12 12 12

    1/3 1/3 1/3 1/3 1/31/3 1/3 1/3 1/3 1/38” 8” 8” 8” 8”

    21.9 21.9 16.3 16.3 16.320.9 20.9 15.1 15.1 15.117.7 17.7 11.2 11.2 11.217.0 17.0 10.4 10.4 10.4

    Model SizeInput MBHOutput MBH(A)Natural Gas @ 1,000 B.T.U./C.F.Gas Connection @ 7” W.C. (Natural Gas)Gas Connection @ 14” W.C. (Natural Gas)Combustion Air Required (C.F.M.)Exhauster ModelExhauster H.P.Burner H.P.Recommended Min. Stack Size – Dia.200 Volt, 3 Phase230 Volt, 3 Phase460 Volt, 3 Phase575 Volt, 3 Phase

    SIZE &CAPACITY

    FIRING RATE &MANIFOLD SIZE

    EQUIPMENT DATA

    AMP DRAW (B)

    65 75 85 100 125812 987 1,062 1,250 1,562650 750 850 1,000 1,250812 987 1,062 1,250 1,562

    11/4” 11/4” 11/4” 11/2” 11/2”1” 1” 1” 1” 11/4”

    210 240 275 325 40012 12 14 14 18

    1/3 1/3 1/2 1/2 21/3 1/3 1/3 1/3 1/210” 10” 10” 10” 12”16.3 16.3 17.2 19.7 26.715.1 15.1 15.9 18.1 24.511.2 11.2 11.6 12.6 17.110.4 10.4 10.7 11.6 15.7

    SIZE &CAPACITY

    FIRING RATE &MANFOLD SIZE

    EQUIPMENT DATA

    AMP DRAW (B)

    Engineering Data – IFX Series

    Capacity and Internal Data

    (A) Based on 80% operating efficiency.

    (B) Based on G-P burners.

  • 17

    Model SizeInput MBHOutput MBH(A)Natural Gas @ 1,000 B.T.U./C.F.Gas Connection @ 7” W.C. (Natural Gas)Gas Connection @ 14” W.C. (Natural Gas)Combustion Air Required (C.F.M.)Exhauster ModelExhauster H.P.Burner H.P.Recommended Min. Stack Size – Dia.200 Volt, 3 Phase230 Volt, 3 Phase460 Volt, 3 Phase575 Volt, 3 Phase

    150 175 200 250 2751,875 2,187 2,500 3,125 3,4381,500 1,750 2,000 2,500 2,7501,875 2,187 2,500 3,125 3,438

    2” 2” 2” 2” 21/2”11/2” 11/2” 11/2” 2” 2”480 560 650 800 88018 18 18 21 212 2 2 3 3

    1/2 1/2 1/2 1 112” 12” 12” 12” 14”26.7 27.6 27.6 19.6 19.624.5 25.3 25.3 17.1 17.117.1 17.5 17.5 8.5 8.515.7 16.0 16.0 6.8 6.8

    Model SizeInput MBHOutput MBH(A)Natural Gas @ 1,000 B.T.U./C.F.Gas Connection @ 7” W.C. (Natural Gas)Gas Connection @ 14” W.C. (Natural Gas)Combustion Air Required (C.F.M.)Exhauster ModelExhauster H.P.Burner H.P.Recommended Min. Stack Size – Dia.200 Volt, 3 Phase230 Volt, 3 Phase460 Volt, 3 Phase575 Volt, 3 Phase

    SIZE &CAPACITY

    FIRING RATE &MANIFOLD SIZE

    EQUIPMENT DATA

    AMP DRAW (B)

    300 350 400 500 6003,750 4,375 5,000 6,250 7,5003,000 3,500 4,000 5,000 6,0003,750 4,375 5,000 6,250 7,50021/2” 3” 3” NA NA

    2” 2” 21/2” 3” 3”960 1,120 1,300 1,600 1,92021 21 21 21 213 3 3 5 51 1-1/2 2 3 5

    14” 14” 14” 18” 18”19.6 21.7 22.6 32.3 38.717.1 18.9 19.7 28.1 33.78.5 9.4 9.8 14.0 16.86.8 7.5 7.9 11.2 13.5

    SIZE &CAPACITY

    FIRING RATE &MANFOLD SIZE

    EQUIPMENT DATA

    AMP DRAW (B)

    Engineering Data – IFX Series

    Capacity and Internal Data

    (A) Based on 80% operating efficiency.

    (B) Based on G-P burners.

  • 18

    Dimensions

    Model IFX Duct Furnaces P000898A

  • 19

    "J"63/863/863/863/863/863/873/873/873/873/893/893/893/893/893/8

    111/8111/8111/8111/8111/8111/8111/8111/8111/8

    25-4055/4075/4045-5575/55

    100/5565-75

    100/7585-100

    175/100125-175250/175

    200300/200400/200

    250300/250400/250275-300400/300600/300325-400600/400500-600

    Dimensions

    Model IFX Duct FurnacesDimensions

    "D"79999

    159

    151515151515

    171/22015

    171/220

    171/22016201616

    "C"4456765676867686869696

    116116136154116136154136154174154174174

    "B"9

    11101/2

    11101/2

    14101/2

    1414161621192121212121212123212323

    "A"111/2121/2123/4121/2123/4

    17123/4

    17171919

    191/2201/2

    22241/2191/2

    22241/2

    22241/2281/2241/2281/2281/2

    "E"181818181818181818242430303030303030303048304848

    "G"242424282828282832323737373737373737434343

    571/4571/4793/4

    "K"13131315151515152424

    221/2221/2221/2221/2221/2221/2221/2221/2

    272727

    311/4311/4461/4

    "L"474747555555555568687272727272727272848484

    100100141

    "M"10101012121212121212

    121/2121/2121/2121/2121/2121/2121/2121/2

    141414

    111/2111/2

    15

    Model "F"61/461/461/461/461/461/4

    777799999

    105/8105/8105/8105/8105/8105/8105/8105/8105/8

    "H"323636363648364848545460606570606570657080708080

    NOTE: All dimensions in inches subject to manufacturing tolerances.

    ApproximateWeight102511001220128013551688160018332250247531803230422541715444440045375716550060026423660068518871

    "X"65/885/885/885/885/8

    145/871/4

    131/4131/4161/4131/4161/4161/4163/8187/8137/8163/8187/8163/8187/8237/8187/8237/8237/8

    25-4055/4075/4045-5575/55

    100/5565-75

    100/7585-100

    175/100125-175250/175

    200300/200400/200

    250300/250400/250275-300400/300600/300325-400600/400500-600

    Dimensions"S"24444

    104

    1051/481/4

    58

    73/897/8

    123/873/897/8

    123/84

    61/2111/261/2

    111/261/4

    "R"222222

    31/431/431/231/231/231/223/823/823/823/823/823/821/221/221/233/433/4

    4

    " P"171717171717171717172121212121262626262626323232

    "N"191/4191/4191/4211/4211/4211/4211/4211/4203/4203/4223/4223/4223/4223/4223/4223/4223/4223/4261/4261/4261/4211/4211/4271/4

    "T"2828282828282828

    371/2371/2

    4444

    451/4451/4451/4451/4451/4451/4

    5757575757

    671/2

    "V"466

    51/851/8

    111/851/8

    111/867/8

    111/851/297/861/281/2

    961/281/2

    96

    81/2131/281/2

    131/281/2

    "Y"999999

    101/2101/2101/2101/2131/2131/2131/2131/2131/2151/2151/2151/2151/2151/2151/2151/2151/2151/2

    "Z"81/481/481/481/481/481/491/291/291/291/21313131313

    141/4141/4141/4141/4141/4141/4141/4141/4141/4

    "AA"201/4201/4201/4201/4201/4201/4221/4221/4213/4221/4213/4213/4253/4253/4253/4253/4331/4311/4321/4253/4321/4331/4331/4311/4

    Model "U"161616161616161616161616

    211/4211/4211/4211/4211/4211/4

    272727272725

    " W"486080608090809090

    100100120120140160120140160140160180160180180

    ApproximateWeight102511001220128013551688160018332250247531803230422541715444440045375716550060026423660068518871

  • 20

    Pressure Drop Chart

    Model IFX-25-40

    Siz

    e 25

    -40

    0.0

    00

    .05

    0.1

    00

    .15

    0.2

    0

    0.2

    50

    .30

    0.3

    50

    .40

    0.4

    50

    .50 2

    ,500

    2,70

    02,

    900

    3,10

    03,

    300

    3,50

    03,

    700

    3,90

    04,

    100

    4,30

    04,

    500

    4,70

    04,

    900

    5,10

    05,

    300

    5,50

    0

    CF

    M

    Static pressure drop (inches w.c.)

  • 21

    Pressure Drop Chart

    Model IFX-45-55

    Siz

    e 45

    -55

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50

    4,90

    05,

    100

    5,30

    05,

    500

    5,70

    05,

    900

    6,10

    06,

    300

    6,50

    06,

    700

    6,90

    07,

    100

    7,30

    0

    CF

    M

    Static pressure drop (inches w.c.)

  • 22

    Pressure Drop Chart

    Model IFX-65-75

    Siz

    e 65

    -75

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50

    7,00

    07,

    500

    8,00

    08,

    500

    9,00

    09,

    500

    10,0

    00

    CFM

    Static pressure drop (inches w.c.)

  • 23

    Pressure Drop Chart

    Model IFX-85-100

    Siz

    e 85

    -100

    0.1

    0

    0.1

    5

    0.2

    0

    0.2

    5

    0.3

    0

    0.3

    5

    0.4

    0

    0.4

    5

    0.5

    0 9,0

    009,

    500

    10,0

    0010

    ,500

    11,0

    0011

    ,500

    12,0

    0012

    ,500

    13,0

    00

    CFM

    Static pressure drop (inches w.c.)

  • 24

    Pressure Drop Chart

    Model IFX-125-175

    Siz

    e 12

    5-17

    5

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50

    0.55 1

    3,00

    014

    ,000

    15,0

    0016

    ,000

    17,0

    0018

    ,000

    19,0

    0020

    ,000

    21,0

    0022

    ,000

    23,0

    00

    CFM

    Static pressure drop (inches w.c.)

  • 25

    Pressure Drop Chart

    Model IFX-200-250

    Siz

    e 20

    0-25

    0

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50 2

    1,00

    022

    ,000

    23,0

    0024

    ,000

    25,0

    0026

    ,000

    27,0

    0028

    ,000

    29,0

    0030

    ,000

    31,0

    0032

    ,000

    33,0

    00

    CF

    M

    Static pressure drop (inches w.c.)

  • 26

    Pressure Drop Chart

    Model IFX-275-300

    Siz

    e 27

    5-30

    0

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50 2

    9,00

    030

    ,000

    31,0

    0032

    ,000

    33,0

    0034

    ,000

    35,0

    0036

    ,000

    37,0

    0038

    ,000

    39,0

    00

    CF

    M

    Static pressure drop

    (inches w.c.)

  • 27

    Pressure Drop Chart

    Model IFX-325-400

    Siz

    e 32

    5-40

    0

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50 3

    5,00

    037

    ,000

    39,0

    0041

    ,000

    43,0

    0045

    ,000

    47,0

    0049

    ,000

    51,0

    0053

    ,000

    CF

    M

    Static pressure drop (inches w.c.)

  • 28

    Pressure Drop Chart

    Model IFX-500-600

    Siz

    e 50

    0-60

    0

    0.10

    0.15

    0.20

    0.25

    0.30

    0.35

    0.40

    0.45

    0.50 5

    5,00

    057

    ,000

    59,0

    0061

    ,000

    63,0

    0065

    ,000

    67,0

    0069

    ,000

    71,0

    0073

    ,000

    75,0

    0077

    ,000

    79,0

    0081

    ,000

    CF

    M

    Static pressure drop (inches w.c.)

  • 29

    Gas Piping Layout

    Schematic Component Diagrams

    NOTES:1. *Vent limiting devices provided wherever possible, when venting is required the venting to

    outside is by others on indoor units and furnished by factory on outdoor units.

    2. All models require 7” W.C. minimum inlet pressure. Contact factory for inlet pressuresbelow this minimum.

    C000528

    COMPONENT IDENTIFICATIONGP-01 HIGH GAS PRESSURE REGULATORGP-05 MAIN GAS PRESSURE REGULATORGP-09 PILOT PRESSURE REGULATORGP-11 MAIN GAS SHUT-OFF VALVE (SHIP LOOSE)GP-13 PILOT GAS SHUT-OFF VALVEGP-18 AUXILIARY GAS SHUT-OFF VALVEGP-27 ORIFICED NEEDLE VALVEGP-39 BUTTERFLY VALVE

    MT-11 BUTTERFLY VALVE OPERATOR(MODULATING BURNERS ONLY)

    PS-01 DRAFT PROVING SWITCHPS-02 BURNER AIR FLOW SWITCHPS-04 LOW GAS PRESSURE SWITCHPS-07 HIGH GAS PRESSURE SWITCHVG-01 PILOT GAS VALVEVG-02 MAIN GAS VALVEVG-03 AUXILIARY GAS VALVEVG-04 N/O VENT VALVE

  • 30

    Wiring Diagram

    Typical Wiring Diagram – IFX C000565

  • 31

    Base Bid Applied Air Model IFX ______________ Indirect FiredDuct Furnace. The unit shall be factory fabricated, assembled, wiredand tested prior to shipment in accordance with the specification andequipment schedule. The unit will include all components herein andas shown on the drawings. Alternate equipment, equal in design,construction, performance and capacity to unit(s) specified, must beshown with price deduct/add, if any. Approval of alternateequipment will be subject to review of shop drawings. The unit shallbe capable of handling______SCFM. The unit shall be ETL listed.

    CASINGThe unit casing is to be panel construction from 16 gauge galvanizedsteel, suitably reinforced to ensure rigidity. All panels shall be factorysealed with caulking between mating panels. The casing enclosingthe heat exchanger shall be of double wall construction with agalvanized steel inner wall serving as a radiation shield. Radiationand transmission losses shall not exceed 11/2% of the rated output.This section shall be insulated with 1", 11/2 lb. density insulation.

    The unit shall have an integral milled channel base complete withlifting lugs.

    INDIRECT GAS FIRED SECTIONThe entire primary heat transfer surface and header shall be of 400series stainless steel; the secondary heat transfer surface shall be(mild steel) (400 series stainless steel). The heat exchanger designshall permit unrestricted lateral and peripheral expansion during theheating and cooling cycle. The flue gas travel shall be of four-passdesign, with no internal baffles. The surface temperature of the heatexchanger shall not exceed 75% of its scaling temperature whenoperating at rated capacity. The heat exchanger shall be rated at aminimum of 80% efficiency at rated output. A pressure relief doorcomplete with an observation window to view the complete flameand pilot shall be provided.

    DIRECT DRIVE INDUCED DRAFT FANAn integrally mounted, heavy duty, non-clogging radial blade induceddraft fan complete with direct drive motor shall be provided. Theinduced draft fan shall be adequately sized to insure proper draftconditions when operating at rated capacity and equipped with amanual damper complete with locking quadrant to ensure properdraft and extended heat exchanger performance.

    BURNERThe gas burner shall be of the power type, complete with integralcombustion air blower and motor, combustion air proving switch, andremovable pilot assembly. The combustion air damper shall beinterlocked with the gas control valve to insure a proper gas/airmixture throughout the complete range of operation. Burner andcontrols shall be capable of delivering ______MBH output firing on(natural gas) (propane) at an inlet pressure of _________(inches water column) (PSIG) and in accordance with(manufacturer's standard) (FM) (IRI) requirements. Burner andcontrols shall be arranged for ((High/Low/Off) (Full Modulation withlow fire start and up to a 10:1 turndown ratio). The factory wiredand piped valve train shall be mounted inside the unit weatherproofenclosure and be complete with:

    • low pressure appliance regulator

    • motorized gas control valve

    • main manual test firing shut-off valve

    • pilot manual shut-off valve

    • pilot pressure regulator

    • pilot automatic shut-off valve

    • pilot manual test firing shut-off valve

    ELECTRICAL CONTROLSA NEMA 1 control panel complete with hinged access door shall beprovided. All control components are to be labeled and individuallywired to a numbered terminal strip to aid in servicing. All wiring shallbe color coded and number tagged at each end to match the controldiagram supplied. Full operating and maintenance instructions shallaccompany each unit. All wiring between the controls and valves shallbe run in flexible conduit. All electrical components shall bear the U.L.label. The control system shall include but not be limited to thefollowing components required for automatic operation:

    • control circuit transformer

    • control circuit fuses

    • control relays

    • electronic flame relay complete with alarm contacts

    • induced draft fan air proving differential switch

    • high limit switch

    • automatic/manual fan switch

    • heavy duty ignition transformer

    Guide Specification – IFX Series

  • EfficientIndirect FiredDuctFurnaces

    Applied Air

    www.appliedair.com

    4830 Transport Drive Dallas TX 75247

    Telephone 214.638.6010

    Fax 214.905.0806

    Choose Applied Air Indirect Gas Duct Furnaces• Provide space heating or make-up air without products of combustion in the supply air

    • Low operating and maintenance costs

    • Simple, inexpensive installation

    • Applied Air, a leader in research, engineering, and customer service since 1975

    IFX Series

    IFD Series