Air Valve Bulletin

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    Air Release Valves

    Air/Vacuum Valves

    Combination Air Valves

    GA Air Valves are manufactured to meet or exceed AWWA Standard C512

    Made in the

    U.S.A.

    Bulletin AR-2000A

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    INDEX

    AIR RELEASE VALVES Pages 2-17

    AIR/VACUUM VALVES Pages 18-37

    COMBINATION AIR VALVES Pages 38-61

    The Function of Air Release Valves is to automatically exhaustsmall amounts of air which collect at system high points once thesystem is filled and up to pressure. The orifice size generally variesbetween 1/16 and 3/8 depending on valve design and workingpressure, although we can provide orifice of 1, or larger size forspecial needs.

    In Operation, as small quantities of air bubbles enter the valve,they will displace the liquid within the valve and lower its level inrelation to the float. When the level of the liquid is lowered to wherethe float is no longer buoyant, the float will drop. This motion opensthe valve seat and permits the air which has accumulated in theupper portions of the valve body to be exhausted to atmosphere.When this air is released the liquid level in the valve once againrises, lifts the float and closes the valve seat. This cycle automati-

    cally repeats as often as necessary.

    The Function of Air/Vacuum Valves is to automatically exhaustlarge volumes of air from the system when it is being filled and alsoto allow air to re-enter the pipe line when being emptied. The orificesize is generally the same size as the valve inlet and outlet.

    In Operation when the system is filled, the fluid lifts the float untilit closes the orifice. The orifice will remain closed until the system isemptied. Air may enter the valve and displace the fluid while thesystem is in operation, however, internal pressure will continue to

    hold the valve closed. The valve will not re-open until the systempressure drops to near atmospheric pressure and the float is nolonger buoyed.

    The Function of Combination Air Valves is to automaticallyexhaust large volumes of air from the system when it is being filledand to allow air to re-enter the pipe on line break or when thesystem is being drained. Plus, Combination Air Valves automatically

    expel small amounts of air which collect at system high points oncethe system is filled up to pressure and fluid is flowing. YOU MIGHTSAY THAT COMBINATION AIR VALVES DO IT ALL.

    For Water Wastewater Industry

    AIR RELEASE VALVES

    GA Air Valves are manufactured to meet or exceed AWWA Standard C512-92

    For Water Wastewater Industry

    AIR & VACUUM VALVES& Vacuum Relief Valves

    GA Air Valves are manufactured to meet or exceed AWWA Standard C512-92

    For Water Wastewater Industry

    COMBINATION AIR VALVES

    GA Air Valves are manufactured to meet or exceed AWWA Standard C512-92

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    For Water Wastewater Industry

    AIR RELEASE VALVES

    GA Air Valves are manufactured to meet or exceed AWWA Standard C512-92

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    Page 3 A Product of GA Industries

    STANDARD CAPACITY

    AIR RELEASE VALVES...

    Figure 901/902

    Figure 905

    Figure 910/912

    Why Use Air Release Valves?

    Air that is entrained in a flowing liquid will naturally rise and

    tend to collect at high points within the system. This accumula-tion of air adds resistance to the liquid flow and can, undercertain conditions, completely block the flow. However, themost common phenomenon is increased line resistance,requiring the pump to work harder, resulting in an increasedenergy consumption. Such a situation can continue unnoticedfor a long time adding to the cost of operation.

    What Do They Do?

    Air Release Valves automatically exhaust these small amountsof air which collect at system high points, while the system isflowing and under pressure. This ensures the system willremain free of trapped air pockets, thereby increasing the effi-ciency and decreasing the overall operating cost of the system.

    How Do They Work?

    In operation, these valves are installed at high points in thesystem where air would naturally tend to collect. Air bubblesentering the valve will displace the liquid within the valve andlower the liquid level. When the level drops to where it nolonger buoys the float, the float drops. This motion pulls theseat away from the orifice, opening the valve and allows theair that has accumulated in the upper portion of the valve tobe exhausted to atmosphere. As the air is exhausted, liquidre-enters the valve, once again buoying the float, lifting it untilthe seat presses against the orifice, closing the valve. Thiscycle automatically repeats as often as necessary to maintainan air free system.

    Where Are They Used?Air Release Valves are installed on water transmission linesand sewage force mains, at or slightly downstream of peaksand high points, often as part of a Combination Air Valve(See Pages 38-61).

    Options & Accessories

    Flushing Attachment - Recommended with all sewageservice air release valves, especially when used onraw sewage. Used to allow back-flushing of air releasevalve; includes isolating valves, quick-connect couplingsand five feet of rubber hose.

    Vacuum Check - Used on outlet of air release valve to allow

    air to be vented from system but prevent re-entry of airwhen and if vacuum forms in the system.

    Isolating Valve - Supplied with air release valve to isolatevalve from system for inspection or repair. Installedbetween valve and pipeline/system; 3 and smaller, ballvalve is supplied, 4 and larger, butterfly valve is supplied.

    IMPORTANT NOTE:Air Release Valves cannot normallyprovide substantial vacuum protection when used alone.When vacuum protection is necessary, use in conjunctionwith adequate air/vacuum valves.

    REFER TO PAGE 7 FOR FIG. 910 DETAILS.REFER TO PAGE 8 FOR FIG. 912 DETAILS.

    Figure 912 Air Release Valve isslightly bigger than the 905 andhas a larger standard orifice (1/8dia.), to exhaust small pockets ofair in systems flowing up to 9800GPM, at a working pressure of150 psig (300 psi, optional). The

    912 has a Buna-N seat (stan-dard) and Viton is available as anoption, with either 1/2, 3/4 or 1NPT inlet. Figure 910 is similar tothe Figure 912 but has a 3/32dia. orifice and is also availablewith 1/2, 3/4 or 1 NPT inlet.

    REFER TO PAGE 6 FOR DETAILS.

    Figure 905, Mini-Matic is asmall, compact, economical airrelease valve, suitable for use upto 200 psi WOG working pres-sure, in its standard construction.It has a relatively large (3/32)standard orifice (150 psi maxW.P.) to minimize plugging and aBuna-N seat, rendering it suitablefor both hot (up to 180o F) andcold water applications. The 905

    is available in 1/2 NPT or 3/4NPT and can vent the trapped airfrom systems flowing up to 5,500GPM at a working pressure of150 PSI.

    REFER TO PAGE 5 FOR DETAILS.

    Figure 901 Small Orifice AirRelease Valves have a 1/16diameter orifice standard and aresuitable for use up to 150 psiworking pressure. For operatingpressures to 50 psi, an optional3/32 diameter orifice is available.Figure 902 is similar to the Figure901, but utilizes a larger float foroperation to 300 psi with standard1/16 diameter orifice. Standardinlet connection is 1 NPT.

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    A Product of GA Industries Page 4

    HIGH CAPACITY SEWAGE SERVICE

    For Water, Wastewater and Raw Sewage

    Figure 922 High Capacity AirRelease Valves exhaust pocketsof trapped air in high volumesystems, or where excessiveamounts of air are beingintroduced into the system. Thelarge 3/8 orifice vents up to 235SCFM of air from systemsflowing up to 88,000 GPM at aworking pressure of 150 psi(standard). Standard inlet iseither 2 or 3 NPT and optionalorifices are available for higher(300 psi) or lower (75 psi)working pressure.

    REFER TO PAGE 10 FOR DETAILS.

    REFER TO PAGE 9 FOR DETAILS.

    Figure 925 Standard Sewage AirRelease Valves exhaust air andsewage gas from pressurizedsewage systems (force mains). Thetall body minimizes the possibilityof sewage plugging the orifice orcausing the mechanism to stick.Standard 3/16 orifice vents air/gasfrom sewage systems flowing up to8,800 GPM at a working pressureof 150 psi. For lower pressuresystems, an optional 5/16 orificewill vent 50% faster at pressures

    to 75 psi. Standard inlet is 2 NP.

    Figure 920 Compound LeverAir Release Valve has a 3/16standard orifice, is availablewith 1 or 2 NPT inlet connec-tions (1-1/2 NPT optional) andcan exhaust residual air fromsystems flowing up to 22,000GPM at 150 psi working pres-sure. Optional orifices for lower(75 psi) or higher (300 psi)working pressure are available.A Buna-N seat is standard, butViton is optional.

    REFER TO PAGE 12 FOR DETAILS.

    Figure 927 High Capacity SewageAir Release Valves are recom-mended on high flow sewage sys-tems (up to 47,900 GPM), whereexcessive air is being entrainedand trapped or on systems thatgive off extraordinary amounts ofsewage gas. The large 7/16 ori-fice vents up to 320 SCFM of airor gas at a working pressure of150 psi. For lower pressure sys-tems, optional 1/2 orifice ventsalmost 31% faster at pressures upto 75 psi. Standard inlet is 2 NPT;3 NPT and 4 FLG optional.

    REFER TO PAGE 13 FOR DETAILS.

    Figure 929 Short Body SewageAir Release Valves are recom-mended ONLY when the depth ofthe trench will not permit a stan-dard air release valve to be used.

    The short body valve is only 12tall (vs. 20-1/2 for standardvalve), but otherwise has all thefeatures of the standard valve.

    Note: High capacity valve cannotbe supplied in short body.

    REFER TO PAGE 14 FOR DETAILS.

    Figure 923 Super HighCapacity Air Release Valvesare used on very large diam-eter pipelines and/or systemsthat trap huge amounts of

    air. Its super-large orifice (upto 1 in diameter) canexhaust up to 1669 SCFMUNDER PRESSURE, up to150 psi, 6 inlet size.Optional orifices for operatingpressures to 300 psi areavailable.

    REFER TO PAGE 11 FOR DETAILS.

    Figure 927

    Figure 929

    Figure 922

    Figure 923

    Figure 920 Figure 925

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    Page 5 A Product of GA Industries

    AIR RELEASE VALVE

    GENERAL DIMENSIONS

    ENGINEERING SPECIFICATION

    PARTS LIST

    ENGINEERING DATA

    SMALL ORIFICEAir Release Valves

    FIG. 901/902

    FIG.NO. INLET OUTLET A B WEIGHT(NPT) (DIAMETER) (SQUARE) (HEIGHT) (LBS.)

    901 1 1/8 5-3/8 7-1/2 23

    902 1 1/8 9 11-3/8 80

    FIG. 901/902

    The Air Release Valve shall maintain closed position toprevent the loss of water by the positive seating of a non-

    corrosive float button against a smooth contact surface ofthe exhaust orifice. It shall automatically provide for the

    escape of air to atmosphere, without the loss of water,when the special ball float moves away from the orificeseat. The float shall be free floating within the valve body.

    Linkages of levers attached to the float are not acceptable.The body of the valve shall be of cast iron.

    The Air Release Valves shall be as manufactured by

    GA Industries, Inc., their Figure 901 (formerly FigureGH-4-150) or Figure 902 (formerly Figure GH-4-300).

    Pressure Rating:Valve body rated 300 psi WOG,

    tested to 450 psi.Ball float tested to 1000 psi.

    Working Pressure:10-150 psi with 1/16 orifice (Standard-Fig. 901)10-150 psi with 3/32 orifice (Optional-Fig. 902-L)10-300 psi with 1/16 orifice (Standard-Fig. 902)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 901 @ 150 psi with 1/16 orifice =

    6.5 SCFMFig. 902 @ 300 psi with 1/16 orifice =

    12.5 SCFMFig.902-L @ 150 psi with 3/32 orifice =

    14.7 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B2. COVER - Cast Iron A126 Class B

    3. ORIFICE - Delrin

    4. VENT PLUG - Delrin

    5. O-RING - Buna-N

    6. COVER BOLTS - Steel Grade 2

    7. COVER NUTS - Steel Grade 2

    8. FLOAT BALL - 316 Stainless Steel

    9. PATCH - Silicone Rubber

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    A Product of GA Industries Page 6

    MINI-MATICPressure Type Air Vent

    FIG. 905

    MINI-MATIC

    GENERAL DIMENSIONS

    ENGINEERING SPECIFICATION

    PARTS LIST

    ENGINEERING DATA

    VALVE VALVE A B C WEIGHT(INLET) (OUTLET) (LENGTH) (HEIGHT) (WIDTH) (LBS.)

    1/4 NPT 4 5-1/8 3-3/8 5

    1/2 NPT

    3/4 NPT

    1 NPT

    FIG. 905

    Pressure Rating:Valve body rated 200 psi WOG,

    tested to 300 psi.Float tested to 1000 psi.

    Working Pressure:10-150 psi with 3/32 orifice

    (Standard-Fig. 905)10-200 psi with 1/16 orifice

    (Optional-Fig. 905-H)CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 905 @ 150 psi with 3/32 orifice =

    14.7 SCFMFig. 905-H @ 200 psi with 1/16 orifice =

    8.5 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;CONSULT FACTORY.

    Where to Install Air Valves:

    1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. GASKET - Composition

    4. ORIFICE - 316 Stainless Steel

    5. FLOAT ARM - 316 Stainless Steel

    6. LEVERAGE BRACKET - 316 Stainless Steel

    7. ORIFICE BUTTON - Buna-N

    8. SPRING PIN - 410/420 Stainless Steel

    9. FLOAT BALL - 316 Stainless Steel

    10. CAP SCREW - 18-8 Stainless Steel

    11. LOCKWASHER - 18-8 Stainless Steel

    12. PIPE PLUG 1/2 NPT - Steel (Commercial)

    13. COVER BOLTS - Steel Grade 2

    14. COILED SPRING PIN - 302 Stainless Steel

    15. BUSHING - Steel (Commercial)

    16. PIPE PLUG 1/4 NPT - Steel (Commercial)

    The Air Vent (Release) Valve shall be float operated and shallincorporate a simple lever mechanism to enable the valve toautomatically release accumulated air from a fluid system whilethat system is pressurized and operating.

    The Air Vent Valve shall close drop tight, incorporating aneasily renewable Buna-N seat, suitable for hot or cold steel. Allinternal metal parts shall be of stainless steel. The float shall beof stainless steel and be capable of withstanding a test pressureof 1000 PSIG. The linkage/lever mechanism shall be designed toprevent jamming.

    The body and cover shall be of cast iron conforming toASTM A126 Class B, and shall be designed to withstand a testpressure of 300 PSIG.

    The Air Vent (Release) Valves shall be as manufactured byGA Industries, Inc., their Figure 905 Minimatic.

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    Page 7 A Product of GA Industries

    SIMPLE LEVERPressure Type Air Release Valve

    FIG. 910

    SIMPLE LEVER AIR RELEASE

    GENERAL DIMENSIONS

    ENGINEERING SPECIFICATION

    PARTS LIST

    ENGINEERING DATA

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (DIAMETER) (HEIGHT) (LBS.)

    3/8 NPT 5-1/8 6-1/4 8

    1/2 NPT

    3/4 NPT

    1 NPT

    FIG. 910

    15WhenRequired

    The Air Release Valve shall be float operated and shallincorporate a simple lever mechanism to enable the valve toautomatically release accumulated air from a fluid system whilethat system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating aneasily renewable Buna-N seat for superior service on water. Allinternal metal parts shall be of stainless steel. The float shall beof stainless steel and be capable of withstanding a test pressureof 1000 PSIG. The linkage/lever mechanism shall be designedto prevent jamming.

    The body and cover shall be of cast iron conforming toASTM A126 Class B, and shall be designed to withstand atest pressure of 450 PSIG.

    The Air Release Valves shall be as manufactured byGA Industries, Inc., their Figure 910 (formerly Figure 1/2-AR,3/4-AR and 1 AR).

    Pressure Rating:Valve body rated 300 psi WOG,

    tested to 450 psi.Float tested to 1000 psi.

    Working Pressure:

    10-150 psi with 3/32 orifice(Standard-Fig. 910)10-300 psi with 1/16 orifice

    (Optional-Fig. 910-H)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 910 @ 150 psi with 3/32 orifice =

    14.7 SCFMFig. 910-H @ 300 psi with 1/16 orifice =

    12.5 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;

    CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B2. COVER - Cast Iron A126 Class B

    3. LEVERAGE BRACKET - 316 Stainless Steel

    4. ORIFICE - 316 Stainless Steel

    5. FLOAT ARM - 316 Stainless Steel

    6. GASKET - Composition

    7. COVER BOLTS - Steel Grade 2

    8. BRACKET SCREW - 18-8 Stainless Steel

    9. FLOAT ARM - 316 Stainless Steel

    10. ORIFICE BUTTON - Buna-N

    11. COILED SPRING PIN - 302 Stainless Steel

    12. FLOAT SCREW - 18-8 Stainless Steel

    13. LOCKWASHER - 18-8 Stainless Steel

    14. PIPE PLUG - Steel (Commercial)

    15. REDUCING BUSHING - Steel (Commercial)

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    A Product of GA Industries Page 8

    SIMPLE LEVERPressure Type Air Release

    Valve FIG. 912

    SIMPLE LEVER AIR RELEASE

    GENERAL DIMENSIONS

    ENGINEERING SPECIFICATION

    PARTS LIST

    ENGINEERING DATA

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (DIAMETER) (HEIGHT) (LBS.)

    3/8 NPT 5-1/8 6-1/4 8

    1/2 NPT

    3/4 NPT

    1 NPT

    FIG. 912

    Pressure Rating:Valve body rated 300 psi WOG,

    tested to 450 psi.Float tested to 1000 psi.

    Working Pressure:10-150 psi with 1/8 orifice

    (Standard-Fig. 912)10-300 psi with 3/32 orifice

    (Optional-Fig. 912-H)CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 912 @ 150 psi with 1/8 orifice =

    26.1 SCFMFig. 912-H @ 300 psi with 3/32 orifice =

    28 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;CONSULT FACTORY.

    Where to Install Air Valves:

    1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B

    3. LEVERAGE BRACKET - 316 Stainless Steel

    4. ORIFICE - 316 Stainless Steel

    5. FLOAT BALL - 316 Stainless Steel

    6. GASKET - Composition

    7. COVER BOLTS - Steel Grade 2

    8. BRACKET SCREW - 316 Stainless Steel

    9. FLOAT ARM - 316 Stainless Steel

    10. ORIFICE BUTTON - Buna-N

    11. COILED SPRING PIN - 302 Stainless Steel

    12. PIVOT LINK - 316 Stainless Steel

    13. FLOAT SCREW - 18-8 Stainless Steel

    14. LOCKWASHER - 18-8 Stainless Steel

    15. PIPE PLUG - Steel (Commercial)

    16. REDUCING BUSHING - Steel (Commercial)

    The Air Release Valve shall be float operated and shallincorporate a simple lever mechanism to enable the valve toautomatically release accumulated air from a fluid system whilethat system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating a

    renewable Buna-N seat for superior service on water. All internalmetal parts shall be of stainless steel, withstanding a test pres-sure of 1000 PSIG. The linkage/lever mechanism shall bedesigned to prevent jamming.

    The body and cover shall be of cast iron conforming toASTM A126 Class B, and shall be designed to withstand atest pressure of 450 PSIG.

    The Air Release Valves shall be as manufactured byGA Industries, Inc., their Figure 912.

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    Page 9 A Product of GA Industries

    COMPOUND LEVERPressure Type Air Release Valve

    FIG. 920

    COMPOUND LEVER AIR RELEASE

    GENERAL DIMENSIONS

    ENGINEERING SPECIFICATION

    PARTS LIST

    ENGINEERING DATA

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (SQUARE) (HEIGHT) (LBS.)

    1/2 NPT 6-3/8 9-7/8 24

    1 NPT

    1-1/2 NPT

    2 NPT

    FIG. 920

    Pressure Rating:Valve body rated 300 psi WOG,

    tested to 450 psi.Float tested to 1000 psi.

    Working Pressure:10-150 psi with 3/16 orifice

    (Standard-Fig. 920)10-300 psi with 1/8 orifice

    (Optional-Fig. 920-H)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 920 @ 150 psi with 3/16 orifice =

    58.7 SCFMFig. 920-H @ 300 psi with 1/8 orifice =

    49.8 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;

    CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. LEVERAGE BRACKET - 316 Stainless Steel4. BRACKET SCREW - 18-8 Stainless Steel5. LEVER ARM - 316 Stainless Steel6. FLOAT ARM - 316 Stainless Steel7. ORIFICE BUTTON - Buna-N/18-8 Stainless Steel8. HEX NUT - 18-8 Stainless Steel9. LOCKWASHER - 18-8 Stainless Steel

    10. COILED SPRING PIN - 302 Stainless Steel11. VALVE LINK (Air Release) - 316 Stainless Steel12. PIVOT LINK - 316 Stainless Steel13. FLOAT CAP SCREW - 18-8 Stainless Steel14. BRACKET LOCKWASHER - 18-8 Stainless Steel15. FLOAT BALL - 316 Stainless Steel16. COVER BOLTS - Steel Grade 217. COVER NUTS - Steel Grade 2

    18. PIPE PLUG 1/2 NPT - Steel (Commercial)19. PIPE PLUG 1 NPT - Malleable Iron20. ORIFICE - 316 Stainless Steel21. O-RING - Buna-N

    The Air Release Valve shall be float operated and shallincorporate a compound lever mechanism to enable the valve toautomatically release accumulated air from a fluid system whilethat system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating anadjustable Buna-N orifice button. All internal metal parts shall be

    of stainless steel. The float shall be of stainless steel and becapable of withstanding a test pressure of 1000 PSIG. The link-age/lever mechanism shall be able to be removed from the valvewithout disassembly of the mechanism, and shall be designed toprevent jamming.

    The body and cover shall be of cast iron conforming toASTM A126 Class B, and shall be designed to withstand atest pressure of 450 PSIG.

    The Air Release Valves shall be as manufactured byGA Industries, Inc., their Figure 920 (formerly Figure 1-AR,A 1/2-AR and 2-AR).

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    A Product of GA Industries Page 10

    HIGH CAPACITYCOMPOUND LEVERPressure Type Air Release Valve FIG. 922

    HI-CAPACITY AIR RELEASE PARTS LIST

    ENGINEERING DATA

    FIG. 922

    GENERAL DIMENSIONS

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (SQUARE) (HEIGHT) (LBS.)

    1/2 NPT 6-3/8 12 402 NPT

    3 NPT

    Pressure Rating:Valve body rated 300 psi WOG,

    tested to 450 psi.Float tested to 1000 psi.

    Working Pressure:

    10-150 psi with 3/8 orifice(Standard-Fig. 922)10-300 psi with 7/32 orifice

    (Optional-Fig. 922-H)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 922 @ 150 psi with 3/8 orifice =

    234.8 SCFMFig. 922-H @ 300 psi with 7/32 orifice =

    152.6 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;

    CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    The Air Release Valve shall be float operated and shallincorporate a compound lever mechanism to enable the valve toautomatically release accumulated air from a fluid system whilethat system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating anadjustable Buna-N orifice button. All internal metal parts shall be

    capable of withstanding a test pressure of 1000 PSIG. Thelinkage/lever mechanism shall be able to be removed from thevalve without disassembly of the mechanism, and shall bedesigned to prevent jamming.

    The body and cover shall be of cast iron conforming toASTM A126 Class B, and shall be designed to withstand atest pressure of 450 PSIG.

    The Air Release Valves shall be as manufactured byGA Industries, Inc., their Figure 922 (formerly Figure 2-LARand 3-LAR).

    ENGINEERING SPECIFICATION

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. LEVERAGE BRACKET - 316 Stainless Steel

    4. ORIFICE - 316 Stainless Steel

    5. BRACKET CAP SCREWS - 18-8 Stainless Steel

    6. BRACKET LOCKWASHERS - 18-8 Stainless Steel

    7. ORIFICE BUTTON - 18-8 Stainless Steel

    8. HEX NUT - 18-8 Stainless Steel

    9. LOCKWASHER - 18-8 Stainless Steel

    10. O-RING - Buna-N

    11. LEVERAGE ARM - 316 Stainless Steel

    12. FLOAT ARM - 316 Stainless Steel

    13. COILSPRING PIN - 302 Stainless Steel

    14. VALVE LINK (Air Release) - 316 Stainless Steel

    15. PIVOT LINK - 316 Stainless Steel

    16. FLOAT CAP SCREW - 18-8 Stainless Steel

    17. PIPE PLUG 1/2 NPT - Steel (Commercial)

    18. PIPE PLUG 1 NPT - Malleable Iron19. PIPE PLUG 2 NPT - Cast Iron

    20. FLOAT CAP SCREW - 18-8 Stainless Steel

    21. FLOAT BALL - 316 Stainless Steel

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    Page 11 A Product of GA Industries

    SUPER HIGH CAPACITYPressure Type Air Release Valve

    FIG. 923

    HI-CAPACITY AIR RELEASE PARTS LIST

    ENGINEERING DATA

    FIG. 923 4 SIZE 6 SIZE

    GENERAL DIMENSIONS

    VALVE VALVE A B C WEIGHT(INLET) (OUTLET) (LENGTH) (HEIGHT) (WIDTH) (LBS.)

    4 FLG.* 1 NPT 8-1/2 22-1/2 6-3/8 100

    *Also available with 2 or 3 NPT Inlet

    6 FLG. 1 NPT 15 29-1/2 13-1/2 320

    Pressure Rating:CL.125 Flanged Inlet = 200 PSIG WOG (300 psi test)CL.250 Flanged Inlet = 400 PSIG WOG (600 psi test)Float tested to 1000 psi.

    Working Pressure:4 - 10 to 150 psi with 1/2 orifice (Standard-Fig. 923)

    10 to 300 psi with 3/8 orifice (Optional-Fig. 923-H)6 - 10 to 150 psi with 1 orifice (Standard-Fig. 923)10 to 300 psi with 11/16 orifice (Optional-Fig. 923-H)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 923

    4 @ 150 psi with 1/2 orifice = 417.3 SCFM6 @ 150 psi with 1 orifice = 1669.4 SCFM

    Fig. 922-H4 @ 300 psi with 3/8 orifice = 448.6 SCFM6 @ 300 psi with 11/16 orifice = 1507.7 SCFM

    FOR SIZING AND LOCATING SEE PAGES 16-17.OTHER ORIFICES AVAILABLE; CONSULT FACTORY.

    Inlet Connection:ANSI B16.1 CL.125 (Standard)ANSI B16.1 CL.250 (Optional)

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. LEVERAGE BRACKET - 316 Stainless Steel4. ORIFICE - 316 Stainless Steel5. BRACKET CAP SCREWS - 18-8 Stainless Steel6. BRACKET LOCKWASHERS - 18-8 Stainless Steel7. ORIFICE BUTTON - 18-8 Stainless Steel8. HEX NUT - 18-8 Stainless Steel9. LOCKWASHER - 18-8 Stainless Steel

    10. COILED SPRING PINS - 302 Stainless Steel11. O-RING - Buna-N12. LEVERAGE ARM - 316 Stainless Steel13. LINKAGE FLOAT ARM - 316 Stainless Steel14. VALVE LINK (Air Release) - 316 Stainless Steel15. COVER BOLTS - Steel Grade 216. PIPE PLUG 1/2 NPT - Steel (Commercial)17. UNIVERSAL COUPLING - 316 Stainless Steel18. BALL FLOAT ARM - 316 Stainless Steel19. HEX NUT - 18-8 Stainless Steel20. LOCKWASHER - 18-8 Stainless Steel

    21. FLOAT BALL - 316 Stainless Steel22. CONNECTOR - 18-8 Stainless Steel23. PIPE PLUG 1 NPT - Cast Iron24. PIPE PLUG 2 NPT - Cast Iron25. HEX HEAD CAP SCREW - 18-8 Stainless Steel26. FLOAT HOOD - 316 Stainless Steel27. CLOSE NIPPLE - Steel SCH. 8028. COMPANION FLANGE - Cast Iron

    The Air Release Valve shall be float operated and shallincorporate a compound lever mechanism to enable the valve toautomatically release accumulated air from a fluid system whilethat system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating an

    adjustable Buna-N orifice button. All internal metal parts shall be ofstainless steel. The float shall be of stainless steel. Thelinkage/lever mechanism shall be able to be removed from thevalve without disassembly of the mechanism, and shall bedesigned to prevent jamming.

    The body and cover shall be of cast iron conforming toASTM A126 Class B, and shall be designed to withstand atest pressure of 450 PSIG.

    The Air Release Valves shall be as manufactured byGA Industries, Inc., their Figure 923.

    ENGINEERING SPECIFICATION

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    A Product of GA Industries Page 12

    STANDARDSewage Air Release Valve

    FIG. 925

    SEWAGE AIR RELEASE PARTS LIST

    ENGINEERING DATA

    GENERAL DIMENSIONS

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (SQUARE) (HEIGHT) (LBS.)

    2 NPT

    3 NPT 1/2 NPT6-3/8 20-1/2 60

    4 FLG 6-3/8 22-1/2 80

    Pressure Rating:Valve body rated 200 psi WOG,

    tested to 300 psi.Float tested to 1000 psi.

    Working Pressure:10-75 psi with 5/16 orifice (Optional-Fig. 925-L)10-150 psi with 3/16 orifice (Standard-Fig. 925)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 925-L @ 75 psi with 5/16 orifice =

    88.8 SCFMFig. 925 @ 150 psi with 3/16 orifice =

    58.7 SCFM

    FOR SIZING AND LOCATING SEE PAGES16-17. OTHER ORIFICES AVAILABLE;CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B2. COVER - Cast Iron A126 Class B

    3. LEVERAGE BRACKET - 316 Stainless Steel

    4. ORIFICE - 316 Stainless Steel

    5. LEVERAGE BRACKET SCREWS -

    18-8 Stainless Steel

    6. LEVERAGE BRACKET LOCKWASHER -

    18-8 Stainless Steel

    7. ORIFICE BUTTON - Buna-N/18-8 Stainless Steel

    8. HEX NUT - 18-8 Stainless Steel

    9. LOCKWASHER - 18-8 Stainless Steel

    10. O-RING - Buna-N

    11. LEVER ARM - 316 Stainless Steel

    12. FLOAT ARM - 316 Stainless Steel

    13. COILED SPRING PIN - 302 Stainless Steel

    14. VALVE LINK (Air Release) - 316 Stainless Steel15. PIVOT LINK - 316 Stainless Steel

    16. COVER BOLTS - Steel Grade 2

    17. PIPE PLUG 1/2 NPT - Steel (Commercial)

    18. FLOAT ROD - 316 Stainless Steel

    19. FLOAT BALL - 316 Stainless Steel

    20. PIPE PLUG 1 NPT - Malleable Iron

    21. PIPE PLUG 2 NPT - Malleable Iron

    The Sewage Air Release Valve shall be float operated and shallincorporate a compound lever mechanism to enable the valve toautomatically release accumulated air and gases from a sewagepipeline while the system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating anadjustable Buna-N orifice button. All internal metal parts shall be ofstainless steel. The linkage/lever mechanism shall be able to be

    removed from the valve without disassembly of the mechanism. Thefloat shall be of stainless steel and be capable of withstanding a 1000PSIG test pressure.

    The body and cover shall be of cast iron conforming to ASTMA126 Class B. Inlet connection shall be 2 or 3 NPT, or 4 FLG, asrequired. Outlet connection shall be 1/2 NPT.

    When specified, the valve shall be supplied with a FlushingAttachment consisting of: bronze shut-off valves, quick-connectcouplings and rubber hose, for back washing with clear water.

    The Sewage Air Release Valves shall be as manufactured by GAIndustries, Inc., their Figure 925 (formerly Figure SAR-3 or SAR-5).

    ENGINEERING SPECIFICATION

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    Page 13 A Product of GA Industries

    HIGH CAPACITYSewage Air Release Valve

    FIG. 927

    SEWAGE AIR RELEASE PARTS LIST

    ENGINEERING DATA

    FIG. 927

    GENERAL DIMENSIONS

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (SQUARE) (HEIGHT) (LBS.)

    2 NPT

    3 NPT 1 NPT6-3/8 22-1/2 61

    4 FLG 6-3/8 24-1/2 81

    (FlushingAttachments

    Not Shown)

    Pressure Rating:Valve body rated 200 psi WOG,

    tested to 300 psi.Float tested to 1000 psi.

    Working Pressure:10-75 psi with 1/2 orifice (Optional-Fig. 927-L)10-150 psi with 7/16 orifice (Standard-Fig. 927)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 927-L @ 75 psi with 1/2 orifice =

    227.3 SCFMFig. 927 @ 150 psi with 7/16 orifice =

    319.5 SCFM

    FOR SIZING AND LOCATING SEE PAGES

    16-17. OTHER ORIFICES AVAILABLE;CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. LEVERAGE BRACKET - 316 Stainless Steel4. ORIFICE - 316 Stainless Steel5. LEVERAGE BRACKET SCREWS -

    18-8 Stainless Steel6. LEVERAGE BRACKET LOCKWASHER -

    18-8 Stainless Steel7. ORIFICE BUTTON - Buna-N/18-8 Stainless Steel8. HEX NUT - 18-8 Stainless Steel

    8A. HEX NUT - 18-8 Stainless Steel9. LOCKWASHER - 18-8 Stainless Steel

    10. O-RING - Buna-N11. LEVER ARM - 316 Stainless Steel12. FLOAT ARM - 316 Stainless Steel13. COILED SPRING PIN - 302 Stainless Steel14. VALVE LINK (Air Release) - 316 Stainless Steel15. UNIVERSAL COUPLING - 316 Stainless Steel

    16. COVER BOLTS - Steel Grade 217. PIPE PLUG 1/2 NPT - Steel (Commercial)18. PIPE PLUG 2 NPT - Malleable Iron19. PIPE PLUG 2 NPT - Cast Iron20. FLOAT ROD - 316 Stainless Steel21. FLOAT BALL - 316 Stainless Steel22. FLOAT HOOD - 316 Stainless Steel23. FLOAT HOOD BOLT - 18-8 Stainless Steel24. CONNECTOR - 18-8 Stainless Steel25. LOCKWASHER - 18-8 Stainless Steel

    The High Capacity Sewage Air Release Valve shall be floatoperated and shall employ a compound lever mechanism to enablethe valve to automatically release accumulated air and gases froma sewage pipeline while the system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating anadjustable Buna-N orifice button. All internal metal parts shall be ofstainless steel. The linkage/lever mechanism shall be able to be

    removed from the valve without disassembly of the mechanism.The body and cover shall be of cast iron conforming to ASTM

    A126 Class B. Inlet connection shall be 2 or 3 NPT, or 4 FLG,as required. Outlet connection shall be 1 NPT.

    When specified, the valve shall be supplied with a FlushingAttachment consisting of: bronze shut-off valves, quick-connectcouplings and rubber hose, for back washing with clear water.

    The High Capacity Sewage Air Release Valve shall be asmanufactured by GA Industries, Inc., their Figure 927 (formerlyFigure SAR-7 or SAR-8).

    ENGINEERING SPECIFICATION

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    A Product of GA Industries Page 14

    SHORT BODYSewage Air Release Valve

    FIG. 929

    SEWAGE AIR RELEASE PARTS LIST

    ENGINEERING DATA

    GENERAL DIMENSIONS

    VALVE VALVE A B WEIGHT(INLET) (OUTLET) (SQUARE) (HEIGHT) (LBS.)

    2 NPT

    3 NPT 1/2 NPT6-3/8 12 40

    4 FLG 6-3/8 14 60

    (Flushing

    AttachmentsNot Shown)FIG. 929

    Pressure Rating:Valve body rated 200 psi WOG,

    tested to 300 psi.Float tested to 1000 psi.

    Working Pressure:10-75 psi with 5/16 orifice (Optional-Fig. 929-L)10-150 psi with 3/16 orifice (Standard-Fig. 929)

    CONSULT FACTORY IF OPERATINGPRESSURE IS LESS THAN 10 PSI.

    Maximum Venting Rate:Fig. 929-L @ 75 psi with 5/16 orifice =

    88.8 SCFMFig. 929 @ 150 psi with 3/16 orifice =

    58.7 SCFM

    FOR SIZING AND LOCATING SEE PAGES

    16-17. OTHER ORIFICES AVAILABLE;CONSULT FACTORY.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. LEVERAGE BRACKET -

    316 Stainless Steel

    4. ORIFICE - 316 Stainless Steel

    5. BRACKET SCREWS - 18-8 Stainless Steel

    6. BRACKET LOCKWASHER -

    18-8 Stainless Steel

    7. ORIFICE BUTTON - Buna-N/18-8

    Stainless Steel

    8. HEX NUT - 18-8 Stainless Steel

    9. LOCKWASHER - 81-8 Stainless Steel

    10. O-RING - Buna-N

    11. LEVER ARM - 316 Stainless Steel

    12. FLOAT ARM - 316 Stainless Steel

    13. COILED SPRING PIN - 302 Stainless Steel14. VALVE LINK (Air Release) -

    316 Stainless Steel

    15. PIVOT LINK - 316 Stainless Steel

    16. COVER BOLTS - Steel Grade 2

    17. PIPE PLUG 1/2 NPT - Steel (Commercial)

    18. PIPE PLUG 1 NPT - Malleable Iron

    19. PIPE PLUG 2 NPT - Cast Iron

    20. FLOAT BALL - 316 Stainless Steel

    21. FLOAT ROD - 316 Stainless Steel

    The Short Body Sewage Air Release Valve shall be floatoperated and shall employ a compound lever mechanism to enablethe valve to automatically release accumulated air and gases froma sewage pipeline while the system is pressurized and operating.

    The Air Release Valve shall close drop tight, incorporating anadjustable Buna-N orifice button. All internal metal parts shall beof stainless steel. The linkage/lever mechanism shall be able tobe removed from the valve without disassembly of the mechanism.The float shall be stainless steel and be capable of withstandinga 1000 PSIG test pressure.

    The body and cover shall be of cast iron conforming to ASTMA126 Class B. Inlet connection shall be 2 or 3 NPT, or 4 FLG,as required. Outlet connection shall be 1/2 NPT. Maximum height(without attachments) shall be 12 (2 and 3 size), 14 (4 size).

    When specified, the valve shall be supplied with a FlushingAttachment consisting of: bronze shut-off valves, quick-connectcouplings and rubber hose, for back washing with clear water.

    The Short Body Sewage Air Release Valve shall be asmanufactured by GA Industries, Inc., their Figure 929 (formerlyFigure SARS-3 or SARS-5).

    ENGINEERING SPECIFICATION

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    Page 15 A Product of GA Industries

    VACUUM CHECK

    OPTIONAL MATERIALS

    COATINGS

    ISOLATING VALVE

    BACKFLUSH ATTACHMENTS

    VALVE DIMENSIONS WITH BACKFLUSH ATTACHMENTS

    OPTIONS & ACCESSORIES

    SIZE HEIGHT WEIGHT HEIGHT WEIGHT HEIGHT WEIGHT

    2 26-1/4 72 lbs. 28-1/4 73 lbs. 17-3/4 57 lbs.NPT

    3 26-1/4 80 lbs. 28-1/4 81 lbs. 17-3/4 65 lbs.NPT

    4 24-1/2 100 lbs. 26-1/2 101 lbs. 16 85 lbs.NPT

    Figure 925STANDARD

    Figure 927HIGH CAPACITY

    Figure 929SHORT BODY

    Sewage Service Air Release shallbe fitted with a BackflushAttachment to allow periodicflushing of sediment, grease andsolids. Backflush Attachment shallconsist of bronze Ball Valve (up to3) or lugged type butterfly valve(4 and up) to isolate the air valvefrom the line, bronze blow offvalve(s), bronze flush valve(s) anda minimum of 5 ft. of rubber hosewith quick disconnects.

    (When required, specify F atend of Model/Figure Number.)

    Air Valves always should be installed with an isolating valvebetween the air valve and the line, to allow the valve to be servicedor replaced without shutting down the line. For sizes up to 3 NPT, aFigure 20 Bronze Ball Valve will be furnished and for sizes 4 and up

    with a flanged connection, a Figure 30 Lugged Butterfly Valve will besupplied as an isolating valve.

    (When required, specify "I" at end of Model/Figure Number.)

    Standard coating consists of a heavycoast of red Phenolic primer on externalsurfaces.

    OptionalAWWA C550 Fusion-Bonded Epoxy

    Asphalt Varnish

    2-Part Epoxy

    KF Polymer/Kynar (PVDF)

    IF OPTIONAL MATERIALS ORCOATINGS ARE REQUIRED,CONSULT FACTORY.

    Body and Cover

    Cast Ductile Iron - ASTM A536

    Cast Steel - ASTM A216, GR WCB

    Cast Stainless Steel - ASTM A743

    Air Release Valves will open and admitsmall amounts of air into the pipelinewhen a vacuum condition exists. If this isundesirable, specify a vacuum check onthe valve outlet. The resilient seatedbronze vacuum check allows air to bedischarged but will close and prohibitre-entry on vacuum. Primarily used onhot/cold water lines or where the airrelease is installed above the hydraulicgradient. Available in sizes 1/4 NPT to2 NPT.

    (When required, specify V at endof Model/Figure Number.)

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    A Product of GA Industries Page 16

    METHOD 1: IF A SPECIFIC VENTING CAPACITY IS REQUIRED:

    AIR RELEASE VALVE SELECTION & SIZING

    1/16 3/32 1/8 3/16 7/32 5/16 3/8 7/16 1/2 11/16 1

    0.7 1.5 2.7 6.2 8.4 17.2 24.7 33.6 43.9 83.0 175.6

    1.0 2.2 3.9 8.7 11.9 24.3 34.9 47.5 62.1 117.4 248.4

    1.2 2.6 4.7 10.6 14.4 29.4 42.3 57.6 75.2 142.2 300.8

    1.6 3.5 6.3 14.1 19.3 39.3 56.6 77.0 100.6 190.2 402.3

    2.6 5.8 10.3 23.1 31.4 64.0 92.2 125.5 163.9 309.9 655.7

    3.6 8.0 14.2 32.0 43.5 88.8 127.8 174.0 227.3 429.7 909.1

    4.5 10.2 18.2 40.9 55.6 113.5 163.5 222.5 290.6 549.5 1162.5

    5.5 12.4 22.1 49.8 67.8 138.3 199.1 271.0 354.0 669.3 1415.9

    6.5 14.7 26.1 58.7 79.9 163.0 234.8 319.5 417.3 789.0 1669.4

    8.5 19.1 34.0 104.1 306.0 1028.6

    10.5 23.6 41.9 128.4 377.3 1268.1

    12.5 28.0 49.8 152.6 448.6 1507.7

    905-H 905 910-L 920 922-H 920-L 922 927 923(4) 923-H(6) 923(6)

    910-H 910 912 925 925-L 923-H(4) 922-L

    901 912-H 920-H 929 929-L 927-L

    902 902-L

    5

    10

    15

    25

    50

    75

    100

    125

    150

    200

    250

    300

    GRAPH 1 - Small Orifice Venting Capacities

    ORIFICE DIAMETER

    AIR RELEASE VALVE ORIFICE DIAMETER, IN.

    WORKINGPRES

    SURE,PSIG

    ORIFICE AVAILABILITY

    BOLDFACE Indicates Orifice Is Standard on that Figure No.

    TABLE 1 - Venting Rate, Standard Cubic Feet Per Minute (SCFM) - @Cd = 0.7

    A. USING TABLE 1

    If the Specific Venting Rate is known, refer to Table 1 and select the Air Release Valve which has an orifice availablewhose venting rate is at least equal to the required rate at the maximum working pressure the valve will be operating.Select Standard orifices whenever possible. On a long pipeline, it is better to install Air Release Valves with smallerorifices at frequent intervals than to install a few valves with large orifices.

    B. USING GRAPH 11. Enter system pressure and venting capacity

    onto Graph 1 and select nearest largerorifice diameter.

    2. Consult available Air Release Valve orificediameters on Table 1 and select Valve withcorrect orifice diameter and pressure rating.SELECT A STANDARD ORIFICEWHENEVER POSSIBLE.

    3. It is more efficient to install a greaterquantity of air release valves at strategiclocations with smaller orifice than a lesserquantity with larger orifice.

    USEFUL INFORMATION1 ft.3/min. = 7.48 gal./min1 gal./min. = .134 ft.3/min.1 inch = 25.4 millimeters1 kPA = 0.145 PSIG1 SCFM = 0.0283 m3/min.1 gal./min. = 0.0631 l/sec. = 0.2272m3/hr.

    GPM x 2%* = Required Venting Rate in SCFM.7.48

    *2% Multiplier used for clean water systems only.5% Multiplier used for sewage systems.

    STANDARD CUBIC FEET PER MINUTE (SCFM) AIR

    OPERATINGPRESSURE(PSIG)

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    II. METHOD 2:

    Air Release Valve Selection & Sizing

    Page 17 A Product of GA Industries

    901 905 902 910 912 920 922 923(4) 923(6) 925 927 929

    1 1/2, 3/4 1 1/2, 3/4, 1 1/2, 3/4, 1 1, 1-1/2, 2 2, 3 4 6 2, 3, 4 2, 3, 4 2, 3, 4

    0-75 0-75 0-75 0-75 0-75 0-75

    0-150 0-150 0-150 0-150 0-150 0-150 0-150 0-150 0-150 0-150 0-150 0-150

    0-200 0-300 0-300 0-300 0-300 0-300 0-300 0-300

    1/8 5/16 1/2 5/16 1/2 5/16

    1/16 3/32 3/32 3/32 1/8 3/16 3/8 1/2 1 3/16 7/16 3/16

    1/16 1/16 1/16 3/32 1/8 7/32 3/8 11/16

    5,300 33,300 85,200 13,300 34,100 13,300

    2,400 5,500 5,500 5,500 9,800 22,000 88,000 156,500 626,000 8,800 47,900 8,800

    3,100 4,700 4,700 10,500 18,700 57,200 168,000 565,000

    14.2 89 227.3 88.8 227.3 88.8

    6.5 14.7 14.7 14.7 26.1 59 234.8 417.3 1669.4 58.7 319.5 58.7

    8.5 12.5 12.5 28 50 152.6 448.6 1507.7

    BOLDFACE INDICATES STANDARD CONSTRUCTION. WORKING PRESSURE, ORIFICE SIZE, FLOW RATE & VENTING CAPACITY CORRESPONDFOR THE OTHER FIGURE NUMBERS AS INDICATED FOR THE FIG.929. *Specify if working pressure is below 10 PSI. **At maximum working pressure.

    PIPELINE PRESSURE, PSIG

    HYDRAULIC GRADIENTWHEN EMPTYING ORFLUSHING LINE

    AT LEAST TWOAIR VALVES

    HYDRAULIC GRADIENT LONG ASCENDING STRETCH

    WITHOUT SUMMIT

    WHERE TO INSTALL AIR VALVES

    LONG DESCENDING STRETCHWITHOUT SUMMIT LONG HORIZONTAL STRETCH

    WITHOUT SUMMIT

    DOWNWARD GRADE APPROACHING THEHYD. GRAD. AIR VALVE AT PEAKDATUM LINE

    CHANGE INUPWARD SLOPE

    PARALLEL TOHYD. GRADIENT

    PIPELINE FLOW IN U.S. GALLONS PER MINUTE

    SMALLORIFICEDIA

    .(INCHES)

    CLEAN FLUIDS SEWAGE SERVICE

    STANDARD CAPACITY HIGH CAPACITY STD.CAP. HIGH CAP. SHORT BDY.SERVICE

    FIGURE NUMBER

    INLETSIZES AVAILABLE

    WORKINGPRESSURE

    (PSIG)*

    ORIFICE SIZE

    (IN)

    SYSTEM MAXIMUMFLOW RATE

    (GPM)**

    MAXIMUMVENTING CAPACITY

    (SCFM)**

    A. USING TABLE 2If the specific venting rate is not known, Table 2 will assist in the selection of the correct type and proper size Air Release Valve. Determine the

    system maximum liquid flow rate (GPM) and maximum working pressure (PSIG). Select the orifice size and corresponding Air Release Valve FigureNumber from the chart, noting the service on which the valves will function. Select a standard orifice size whenever possible. Long pipelines are vent-ed more efficiently by Air Release Valves at frequent intervals than by larger orifice Air Release Valves widely spaced.

    B. USING GRAPH 2 (For clean water systems only)Where valve is to be selected on the basis of maximum system flow.

    (This graph assumes that clean water at standard conditions contains 2%dissolved air by volume and therefore will select an orifice diameter that willexhaust approximately 2% of the volume.)

    1. Enter total maximum system flow at the bottom of Graph 2, draw a

    vertical line upward until you reach the line indicating maximumpressure. Draw a line horizontal left until you read minimumrequired orifice diameter.

    2. Consult available Air Release Valve orifice diameter on Table 2 andselect Valve with correct orifice diameter and pressure rating. SELECTA STANDARD ORIFICE WHENEVER POSSIBLE.

    3. It is more efficient to install a greater quantity of Air Release Valves atstrategic locations with smaller orifice than a lesser quantity with largerorifice.

    NOTE: Air Release Valves are commonly installed as a Combination AirValve, (See Pages 38-61). Sizing and selection is the same as above whenused in Combination Air Valves.

    1. Peaks - Install Combination Air Valves. This is the foremost place where air valvesare required. A peak is located by reference to the hydraulic gradient and not to ahorizontal datum line. A section of the pipeline that is above the hydraulic gradientis under negative pressure and generally requires the use of a check to prevent airfrom being drawn into the pipeline.

    2. Increased Down Slope - Install an Air Release Valve. If vacuum protection isrequired, install a Combination Air Valve.

    3. Decrease in Upward Slope - Same as 2

    4. Long Ascents - Install Air/Vacuum Valves @ 1/4 - 1/2 mile intervals.5. Long Descents - Install Combination Air Valves @ 1/4 - 1/2 mile intervals.6. Long Horizontals - Install Combination Air Valves @ 1/4 - 1/2 mile intervals.7. Pumps - Install Air Release on discharge as close as possible to check valve.8. Large Valve, Operating Cylinders & Piping Loops - Install Air Release Valves

    NOTE: At points near the hydraulic gradient a negative pressure condition can occur aftera pump trip or valve closure. Consider the use of a Surge Check or Vacuum Breaker/AirRelease Valve. See pages 21, 26-28, 34, 40, 52, 53, 59 and 60 for further information.

    AIR VALVE AT CHANGE IN DOWNWARD SLOPE. VACUUM LIKELY WHEN EMPTYING LINE.

    TABLE 2 (Air Release Valve Quick Selection Guide)

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    For Water Wastewater Industry

    AIR & VACUUM VALVES& Vacuum Relief Valves

    GA Air Valves are manufactured to meet or exceed AWWA Standard C512-92

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    Page 19 A Product of GA Industries

    WHY USE AUTOMATIC AIR/VACUUM VALVES?

    KINETIC Air/Vacuum ValveThe Engineers Choice When Dependability, Efficiency and Versatility Are Required!

    Figure 930Typical Screwed Inlet,

    Screwed Outlet

    Figure 930Typical Flanged Inlet,

    Protective Cowl on Outlet

    STANDARD FEATURES:Protective hood on outlet (6 and larger)at no extra charge. NPT OUTLET STANDARD4 AND SMALLER.

    FULL SIZE OUTLET for maximum air inflow andexhausting capacity.

    Unique one piece seat, seals drop tight as low as10 PSI or as high as 300 PSI. No need to stockdifferent seats for pressures above or below 150 PSI.

    Full length guides insure proper seating even ifvalve is not perfectly vertical.

    Spherical, stainless steel float in all sizes for strongestpossible shape, tested to 1000 PSI. Round float pro-vides line contact sealing at low pressure. The float

    is the only moving part.Rubber cushions protect float from damage duringsudden vacuum, standard all sizes.

    The KINETIC Air/Vacuum Valve (see page 61)ensures complete purging of all air prior to valve clo-sure. This KINETIC design prevents premature valveclosure while exhausting air to sonic velocity.

    NPT inlet standard 1/2-3, 125 FLG standard 4-16,optional to 2 & 3. Other flanges, pressure ratingsavailable.

    Filling and draining are two critical times in the operation of apipeline. During filling, air which occupies the empty pipelinemust be evacuated ahead of the incoming liquid, in a con-

    trolled and efficient manner, so that surge and waterhammerare minimized and liquid completely fills the pipeline with notrapped air. During draining, whether planned or unexpected,air must be admitted into the system to replace the outflow-ing liquid to prevent vacuum formation.

    What Do They Do?Air/Vacuum Valves allow the air that is being pushed aheadof the incoming liquid to escape from the system and insurea complete filling of the pipeline. Once the pipeline is purgedof air, the valve closes tight and does not open until the sys-tem is drained or a negative pressure occurs. It then opens,admitting large volumes of air into the pipeline to eliminate avacuum condition.

    Where Are Air/Vacuum Valves Used?The primary application for Air/Vacuum Valves is on watertransmission lines and sewage force mains. Often, they areinstalled along with Air Release Valves (See Pages 2-17) oras Combination Air Valves (See Pages 38-61) to not onlyfunction during filling/draining but also to vent air pocketsduring operation. Air/Vacuum Valves are frequently installed

    on the discharge side of Deep Well Turbine Pumps,between the pump and discharge check valve, to exhaustlarge volumes of air from the system each time the pump

    starts and to break the vacuum when the pump stops.

    How Do They Work?In operation, Air/Vacuum Valves are installed at points inthe system where air would naturally tend to rise duringthe filling and where a vacuum would tend to form upondraining. The valve is normally open and exposes a fullsize orifice. Since the rate of air discharge is a function ofthe pressure across the valve orifice, incoming liquid com-presses the air until sufficient pressure develops to givethe escaping air an exhaust rate equal to that of the liq-uid. Once all the air has been purged, liquid lifts the floatball, closing the orifice. Residual air pockets may enterthe valve while the system is in operation, but the float willbe held closed against the seat by the internal pressure.

    As soon as the internal pressure drops to near atmos-phere (impending vacuum) the float drops and opens thevalve, permitting an inflow of air to the system. Thus, acritical vacuum cannot form and the system is protectedfrom damage.

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    IMPORTANT NOTE TO ENGINEERS:

    WHY USE KINETIC AIR/VACUUM VALVES?

    KINETIC

    CONVENTIONAL

    Oversizing Air/Vacuum Valves to limit the exhausting pressure causes the system to fill too fast at virtuallyno pressure and can result in severe surge, slam and damage. KINETIC Air/Vacuum Valves let the engineerselect the proper size air valve whose orifice will create sufficient back pressure during the filling operation to

    slow the incoming water, minimizing slam and surge, without the possibility of sudden, premature closure.Select the size KINETIC Air/Vacuum Valve for efficient purging of air during filling and if conditions require

    additional inflow capacity during draining, supplement the Air/Vacuum Valve with Vacuum Relief Valves(Figure 990, see page 32).

    1. The KINETIC Air/Vacuum Valve is designed to prevent the valve from being blown shut should the float ballbecome caught in the high velocity exhausting air stream. Should this happen, the purpose of the valve has

    been defeated since the orifice is then shut, but all the air has not yet been purged. Efforts to minimize thisphenomenon by conventional type Air/Vacuum Valve manufacturers only serve to complicate the valve design.

    The GA KINETIC Air/Vacuum Valve is designed not to be blown shut by the air stream, regardless of pressure,at exit velocities approaching sonic velocity.

    2. KINETIC Valves use hydro-dynamic principles, evolved from

    Bernoullis theory, to produce avalve that is actually held open

    by the exiting air stream, but isimmediately closed when solid

    water rises in the valve and lifts

    the float ball, sealing the orifice.Conventional design valves usually

    have cages or pockets, shelteredfrom the escaping air, for the ball

    to drop into when the valve is open.Experience has shown that the tur-

    bulence created in the conventionalvalve body can cause the float tonevertheless be sucked up by the

    air stream and close the valve.Since only the slight pressure

    olds the ball on the seat, it willnot re-open until the pressure is

    released during draining.

    3. The theory behind the KINETIC

    Valve can be shown by experiment.By placing an ordinary table-tennis

    ball in a small funnel and blowingair through the stem, the ball will

    not be thrown from the funnel butwill be held there by the aerody-namic force created by the air

    stream moving over the ball. Thegreater the air stream velocity,the stronger the aerodynamic force,

    sufficient to defy gravity and holdthe table-tennis ball in the funnel

    even when inverted.

    4. The design of the KINETICAir/Vacuum Valve incorporates

    a specific ball diameter for agiven valve size such that theaerodynamic force will hold the

    ball in the open position as air ismoving across it but will be

    buoyed by the hydraulic action ofrising water. This coupled with a

    proper angle of the cone at thevalve's inlet provides an Air/Vacuum Valve that is designed

    not to be blown shut regardless

    of pressure, at exit velocitiesapproaching sonic velocity.

    5. Only KINETIC Air/VacuumValves can be confidently installedon systems where air is likely to

    be discharged at high velocity,such as on deep-well pumps.

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    ADDITIONAL KINETIC AIR/VACUUM VALVES

    Figure 931FLG Inlet,

    Hood on OutletFor use outside, or

    where noise ofdischarging air is

    acceptable.

    Figure 933Typical Screwed InletFor use with small deepwell or turbine pumps.

    Figure 931FLG Inlet,

    NPT or FLG OutletFor use on deepwellpumps inside pump

    house, or where outletis to be piped away.

    KINETIC AIR/VACUUM VALVE FOR DEEP WELL TURBINE PUMPS

    KINETIC SLOW CLOSINGAIR/VACUUM VALVE WITH SURGE CHECK

    This valve is especially designed to minimize the shock that mayoccur in applications where operating conditions would cause aregular Air/Vacuum Valve to slam open and closed. In particular,Air/Vacuum Valve installations at high points where the hydraulicgradient and flow conditions are such that a negative pressure ispossible, where the line velocity is (or could be) 10 F.P.S. or greaterare vulnerable to shock damage. The Slow Closing feature servestwo purposes:

    1. To minimize the system shock and surge by slowingthe closing speed of the air valve.

    2. To protect the air valve itself from damage due to rapidclosure caused by the water column.

    The Slow Closing Air/Vacuum Valve is actually a standardKINETIC Air/Vacuum Valve mounted on top of a special Surge

    Check Valve that has holes drilled through its disc. (For optionalbypass piping, add a 7 to the figure number.) The check valveand air valve are normally open allowing for free discharge of air,but when water enters the valve, its energy is sufficient to lift thedisc and reduce the flow of water to that which can pass throughthe holes (or optional bypass piping). The air valve is gently floatedshut. Pressure then equalizes across the check valve disc and itre-opens, but the air valve remains closed, held shut by the systempressure. When the pressure drops to near atmospheric (impendingvacuum), the float drops and air is admitted into the system toprevent critical vacuum from occurring.

    These valves are used on high velocity water transmission lines,on high volume deep well turbine pumps or wherever abnormalconditions (line rupture, power outage, etc.) could generate surge

    velocities in excess of 10 F.P.S.

    This application is ideally suited to the KINETIC design Air/Vacuum Valve. Installed between thepump and the discharge check valve, the KINETIC Air/Vacuum Valve serves these purposes:

    1. Purge air from system at start-up, prior to check valve opening.

    2. To exhaust the air at a pressure which slows the ascent of the water column during start-up.

    3. To break the vacuum when the pump shuts down, the check valve closes andwater drains into the well.

    The rate of air discharge is a function of the pressure across the valve's orifice. Sizing the

    Air/Vacuum Valve to create a filling pressure higher than the "no head" condition stipulated by con-ventional Air/Vacuum Valves (to prevent "blowing shut") can provide a more efficient filling opera-tion, slow the ascending water column and minimize the shock, slam and surge when the line fillsand the Air/Vacuum Valve closes.

    For small pumps, Figure 933 KINETIC Air/Vacuum Valve with Throttling Device providesadjustable control of the rate and pressure at which air is discharged during filling. It is availablefrom 1/2 through 4 size, for pressures to 300 psi and has all the features of the standard KINET-IC Valve shown on pages 19 and 20.

    For larger pumps, Slow Closing Air/Vacuum Valves are used to minimize the slam and surgeof valve closure. See discussion of "Slow Closing" Valves, Figure 931, above.

    For more information on Slow Closing Air Valves, see pages 26-28 and 52-53.

    For more information on Air Valves for Deep Well Pump applications, see pages 29 and 41.

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    SEWAGE SERVICE AIR/VACUUM VALVES

    OPTIONS & ACCESSORIES

    Figure 935 Figure 939

    Sewage Air/Vacuum Valves are designed to exhaust large amounts of air and sewage gases which are pres-

    ent in the sewage system during the filling operation. When the system is drained, either during pump shut-downor due to an unexpected condition such as line break, these valves quickly open to admit large volumes of air

    into the system to prevent vacuum formation and column separation. These valves should be installed both atthe sewage pump discharge and at system highpoints where air and sewage gases would naturally rise during

    filling and/or at locations where vacuum and column separation would first occur during draining.

    Flushing Attachment: Recommended option for all Sewage Service Air Vacuum Valves, especially when used onraw sewage. Used to allow back-flushing of Air Vacuum Valve, includes Isolating Valves, quick-connect couplingsand five feet of rubber hose.

    Isolating Valve: Used to isolate the Air/Vacuum Valve from system for inspection or repair, installed betweenvalve and pipeline/system. 3 and smaller, a ball valve is supplied; 4 and larger, a butterfly valve is supplied.

    For more information on Air Valves for Sewage Service, see pages 12-14, 30-31, 54-58 and 60.

    IMPORTANT NOTE: Air/Vacuum Valves do not release air while the system is pressurized and running. If thesystem will be pressurized more than a few hours, Air/Vacuum Valves should be installed in conjunction with anappropriate Air Release Valve, or Combination Air Valves should be used.

    Figure 935 StandardSewage Air/Vacuum Valveis supplied with NPT inlet 2

    and 3 size, 125 flangedinlet 4 and larger. The out-let is normally the samesize as the inlet, but forsmall diameter (8 andbelow) force mains, ade-quate capacity is usuallyprovided with a 1 valve,but to prevent plugging ofthe inlet a 2 NPT connec-tion is provided resulting in1 valve with a 2 inlet.Figure 935 is available insizes 2 x 1 through 6.

    Flushing attachments arerecommended.

    Figure 939 ShortBody SewageAir/Vacuum Valves are

    recommended ONLYwhen the depth of thetrench will not permita Standard SewageAir/Vacuum Valve tobe installed. The ShortBody Valve is availablein sizes 2 x 1, 2 x 2and 3 x 2 and is 12tall vs. 20-1/2 for thestandard valve, butotherwise is identicalto the Standard SewageAir/Vacuum Valve.

    Flushing attachmentsare HIGHLYrecommended.

    Flushing Attachments are recommended where heavy amounts of solids or grease are anticipated.

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    KINETIC AIR/VACUUM VALVE1/2 through 4 Inlet SizeStandard NPT Outlet FIG. 930

    NPT OUTLET AIR/VACUUM VALVE PARTS LIST

    ENGINEERING DATA

    FIG. 930 (4) Flange Dimension Per ANSI B16.1Class 125 (CL.250 Optional)

    GENERAL DIMENSIONS

    SIZE A B WEIGHT(SQUARE) (HEIGHT) (LBS.)

    NPT FLG.

    1/2, 3/4 & 1 3-7/8 7-1/8 10 NA

    2 5-3/8 8-3/8 20 28

    3 6-5/8 10-5/8 40 52

    4 8-1/4 12-5/8 NA 85

    ENGINEERING SPECIFICATION

    The Air/Vacuum Valve shall employ the KINETIC principle toautomatically exhaust large quantities of air during the filling of apipeline or vessel and to allow air to re-enter during draining orwhen a negative pressure occurs. Valves shall be designed toexhaust air at up to sonic velocity without blowing shut.

    The inlet shall be the nominal size of the valve and the outletshall be the same size as the inlet. The float shall be spherical, becapable of withstanding a test pressure of 1000 PSIG and shallseal against a renewable resilient seat.

    The body and cover shall be constructed of cast iron conformingto ASTM A126 Class B. The float shall be made of stainless steel.When specified, a protective cowl shall be provided on the outlet.

    KINETIC Air/Vacuum valves shall be as manufactured byGA Industries, Inc., their Figure 930 (formerly GH21K-SO).

    Pressure Rating:NPT Inlet Body rated to 300 psi WOG;

    tested to 450 psi.CL.125 FLG Inlet Body rated to 200 psi WOG;

    tested to 300 psi.CL.250 FLG Inlet Body rated to 400 psi WOG;

    tested to 600 psi.Ball Float tested to 1000 psi.

    Connections:NPT Inlet x NPT Outlet - Standard,

    1/2 through 3 size.CL.125 FLG Inlet x NPT Outlet - Standard, 4 size.CL.125 FLG Inlet x NPT Outlet -Optional, 2 and 3 sizes.CL.250 FLG Inlet x NPT Outlet -

    Optional, 2 through 4 size.

    Options:For Optional Outlet Cowl, specify Fig. 930-C.For Optional CL.125 FLG Outlet,

    specify 930-J, sizes 2 through 4.

    FOR SIZING AND LOCATING, SEE PAGE 36-37.

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B

    3. SEAT - Buna-N/18-8 Stainless Steel

    4. COVER BOLTS - Steel Grade 2

    5. FLOAT BALL -316 Stainless Steel

    6. PIPE PLUG - Steel (Commercial)

    7. COVER NUTS - Steel Grade 2

    8. FLOAT GUIDE - UHMW PE

    9. CUSHION - Buna-N

    10. REDUCING BUSHING -

    Steel (Commercial)

    1. During the exhausting sequence, the air flowingaround the buoy ball produces a resultant downwardforce which maintains the ball in the open position.

    2. The buoyant force of the ball will seal the exhaustorifice when water reaches the ball.

    Kinetic Operating Principle

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    KINETIC AIR/VACUUM VALVE6 and 8 Flanged Inlet SizeStandard Outlet Cowl FIG. 930

    AIR/VACUUM VALVE WITH OUTLET COWL

    GENERAL DIMENSIONS

    PARTS LIST

    ENGINEERING DATA

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. SEAT - Buna-N/Stainless Steel4. COVER BOLTS - Steel Grade 25. FLOAT BALL - 316 Stainless Steel6. PIPE PLUG - Steel (Commercial)7. CUSHION - Buna-N8. COVER NUTS - Steel Grade 29. COWL ASSEMBLY - Steel (Commercial)

    10. COWL BOLTS - Steel Grade 211. COWL WASHER - Steel (Commercial)12. FLOAT GUIDE - 316 Stainless Steel

    The Air/Vacuum Valve shall employ the KINETIC principle to

    automatically exhaust large quantities of air during the filling of

    a pipeline or vessel and to allow air to re-enter during draining

    or when a negative pressure occurs. Valves shall be designed

    to exhaust air at up to sonic velocity without blowing shut.

    The inlet shall be the nominal size of the valve and the

    outlet shall be the same size as the inlet. The float shall be

    spherical, be capable of withstanding a test pressure of 1000psig and shall seal against a renewable resilient seat.

    The body and cover shall be constructed of cast iron

    conforming to ASTM A126 Class B. The float shall be made of

    stainless steel. Unless otherwise specified, a protective cowl

    shall be provided on the outlet.

    KINETIC Air/Vacuum Valves shall be as manufactured by GA

    Industries, Inc., their Figure 930 (formerly Figure GH21K-SO).

    Pressure Rating:CL.125 FLG Inlet Body rated to 200 psi

    WOG; tested to 300 psi.CL.250 FLG Inlet Body rated to 400 psi

    WOG; tested to 600 psi.Ball Float tested to 1000 psi.

    Connections:CL.125 FLG Inlet x Outlet Cowl - StandardCL.250 FLG Inlet x Outlet Cowl - Optional

    Options:For Optional CL.125 FLG Outlet,

    specify Fig. 930-J.

    FOR SIZING AND LOCATING,SEE PAGES 36-37.

    FIG. 930 Flange Dimension Per ANSI B16.1Class 125 (CL.250 Optional)

    VALVE A B WEIGHTSIZE (DIAMETER) (HEIGHT) (LBS.)

    6 15-1/4 21 175

    8 19 25-1/2 335

    ENGINEERING SPECIFICATION

    1. During the exhausting sequence, the air flowingaround the buoy ball produces a resultant downwardforce which maintains the ball in the open position.

    2. The buoyant force of the ball will seal the exhaustorifice when water reaches the ball.

    Kinetic Operating Principle

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    KINETIC AIR/VACUUM VALVE10 and 16 Flanged Inlet SizeStandard Outlet Cowl FIG. 930

    AIR/VACUUM VALVE WITH OUTLET COWL

    GENERAL DIMENSIONS

    PARTS LIST

    ENGINEERING DATA

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B3. SEAT - Buna-N4. FOLLOWER RING - 304 Stainless Steel5. SEAT SCREWS - 18-8 Stainless Steel6. O-RING - Buna-N7. COVER BOLTS - Steel Grade 28. CUSHION - Urethane9. FLOAT GUIDE - 316 Stainless Steel

    10. FLOAT BALL - 316 Stainless Steel11. PIPE PLUG - Malleable Iron12. COWL ASSEMBLY - Steel (Commercial)13. COVER NUTS - Steel Grade 214. COWL BOLTS - Steel Grade 215. COWL WASHER - Steel (Commercial)

    FIG. 930 Flange Dimension Per ANSI B16.1Class 125 (CL.250 Optional)

    VALVE A B WEIGHTSIZE (DIAMETER) (HEIGHT) (LBS.)

    10 23-1/2 33 475

    12 27-1/2 39-7/8 625

    14 27-1/2 39-7/8 675

    16 33-1/2 48 875

    ENGINEERING SPECIFICATION

    1. During the exhausting sequence, the air flowingaround the buoy ball produces a resultant downwardforce which maintains the ball in the open position.

    2. The buoyant force of the ball will seal the exhaustorifice when water reaches the ball.

    Kinetic Operating Principle

    Pressure Rating:

    CL.125 FLG Inlet Body rated to 200 psi

    WOG; tested to 300 psi.CL.250 FLG Inlet Body rated to 400 psi

    WOG; tested to 600 psi.

    Ball Float tested to 1000 psi.

    Connections:

    CL.125 FLG Inlet x Outlet Cowl - Standard

    CL.250 FLG Inlet x Outlet Cowl - Optional

    Options:

    For Optional CL.125 FLG Outlet,specify 930-J.

    FOR SIZING AND LOCATING,

    SEE PAGES 36-37.

    The Air/Vacuum Valve shall employ the KINETIC principle to auto-matically exhaust large quantities of air during the filling of a pipelineor vessel and to allow air to re-enter during draining or when a nega-tive pressure occurs. Valves shall be designed to exhaust air at up to

    sonic velocity without blowing shut.The inlet shall be the nominal size of the valve and the outlet shall

    be the same size as the inlet. The float shall be spherical, be capableof withstanding a test pressure of 1000 psig and shall seal against arenewable resilient seat.

    The body and cover shall be constructed of cast iron conforming toASTM A126 Class B. The float shall be made of stainless steel.Unless otherwise specified, a protective cowl shall be provided onthe outlet.

    KINETIC Air/Vacuum Valves shall be as manufactured by GAIndustries, Inc., their Figure 930 (formerly Figure GH21K).

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    KINETIC SLOW-CLOSINGAIR/VACUUM VALVE1 through 3 NPT Inlet and Outlet FIG. 931

    DEEP-WELL SERVICE GENERAL DIMENSIONS

    ENGINEERING DATA

    Pressure Rating:NPT Inlet Body rated to 300 psi WOG;

    tested to 450 psi.

    Ball Float tested to 1000 psi.

    Connections:

    NPT Inlet x NPT Outlet - Standard

    Options:

    For Optional Outlet Cowl, specify 931-C.

    For Optional NPT Throttling Device,

    specify Fig. 931-P, see page 35.

    For Optional Bypass Piping,

    Fig. 931-7, consult factory.

    FOR SIZING AND LOCATING,

    SEE PAGES 36-37.

    Slow-Closing Air/Vacuum Valve shall employ the KINETIC princi-

    ple to automatically exhaust large quantities of air during the fillingof a pipeline or vessel and to allow air to re-enter during draining orwhen a negative pressure occurs. Slow-Closing Air/Vacuum Valvesincorporate a Surge Check to minimize slam and possible damageto the Air Vacuum Valve during closure due to the water column.

    Slow-Closing Air/Vacuum Valves shall consist of two independentvalves: a KINETIC Air/Vacuum Valve mounted on a Surge CheckValve. Both valves shall be of the same size and pressure ratingsand shall be tested as a single unit.

    The Air/Vacuum Valve inlet shall be the nominal size of the valveand shall be designed to exhaust air at up to sonic velocity withoutblowing shut. The outlet shall be the same size as the inlet and shallhave an NPT connection. The float shall be spherical, be capable ofwithstanding a test pressure of 1000 psig and shall seal against

    renewable resilient seat.The body and cover shall be constructed of cast iron conforming

    to ASTM A126 Class B. The float shall be made of stainless steel.The Surge Check shall be normally open and be designed to closeduring the transition from air to solid water, reduce the flow of water,slow the closing speed of the Air/Vacuum Valve and minimize slam.It shall return to the open position upon closure of the Air/VacuumValve to allow air re-entry during vacuum.

    KINETIC Air/Vacuum Valves shall be as manufactured by GAIndustries, Inc., their Figure 931. With optional bypass piping, speci-fy Figure 931-7 (formerly Figure GH21K-SO/280).

    ENGINEERING SPECIFICATION

    FIG. 931

    Air/Vacuum

    ValveRef.:Pg. 23

    Surge CheckValve

    Ref.:Pg. 34

    A B WEIGHTSIZE(MAX) (HEIGHT) (LBS.)

    1 5-7/8 13-1/4 25

    2 7-5/8 15-5/8 35

    3 9-3/8 16-5/8 55

    1. During the exhausting sequence, the airflowing around the buoy ball produces aresultant downward force which maintainsthe ball in the open position.

    2. The buoyant force of the ball will seal theexhaust orifice when water reaches the ball.

    Kinetic Operating Principle

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    KINETIC SLOW-CLOSINGAIR/VACUUM VALVE3 through 4 NPT Inlet and Outlet FIG. 931

    DEEP-WELL SERVICE

    ENGINEERING SPECIFICATION

    GENERAL DIMENSIONS

    ENGINEERING DATA

    Pressure Rating:

    CL. 125 FLG Inlet Body rated to 200 psi

    WOG; tested to 300 psiCL. 250 FLG Inlet Body rated to 400 psi

    WOG; tested to 600 psi

    Connections:

    CL.125 FLG Inlet x NPT Outlet - Standard

    CL.250 FLG Inlet x NPT Outlet - Optional

    Options:

    For Optional CL.125 FLG Outlet,

    specify 931-J.

    For Optional Outlet Cowl, specify 931-C.

    For Optional NPT Throttling Device,

    specify Fig. 931-P, see page 35.

    For Optional Bypass Piping, specify

    Fig. 931-7.

    FOR SIZING AND LOCATING,

    SEE PAGES 36-37.

    Slow-Closing Air/Vacuum Valve shall employ the KINETIC princi-ple to automatically exhaust large quantities of air during the fillingof a pipeline or vessel and to allow air to re-enter during draining orwhen a negative pressure occurs. Slow-Closing Air/Vacuum Valvesincorporate a Surge Check to minimize slam and possible damageto the Air Vacuum Valve during closure due to the water column.

    Slow-Closing Air/Vacuum Valves shall consist of two independentvalves: a KINETIC Air/Vacuum Valve mounted on and bolted to aSurge Check Valve. Both valves shall be of the same size and pres-sure rating and shall be tested as a single unit.

    The Air/Vacuum Valve inlet shall be the nominal size of the valveand shall be designed to exhaust air at up to sonic velocity withoutblowing shut. The outlet shall be the same size as the inlet andshall have an NPT connection. The float shall be spherical, becapable of withstanding a test pressure of 1000 psig and shall sealagainst renewable resilient seat.

    The body and cover shall be constructed of cast iron conformingto ASTM A126 Class B. The float shall be made of stainless steel.

    The Surge Check shall be normally open and be designed toclose during the transition from air to solid water, reduce the flow ofwater, slow the closing speed of the Air/Vacuum Valve and minimizeslam. It shall return to the open position upon closure of the AirValve to allow air re-entry during vacuum.

    KINETIC Air/Vacuum Valves shall be as manufactured byGA Industries, Inc., their Figure 931. With optional bypass piping,specify Figure 931-7 (formerly Figure GH21K-SO/280).

    A B WEIGHTSIZE(SQ.) (HEIGHT) (LBS.)

    3 6-5/8 16-5/8 85

    4 9 20 135

    Air/Vacuum

    ValveRef.:Pg. 23

    Surge CheckValve

    Ref.:Pg. 34

    FIG. 931Flange Dimension Per ANSI B16.1 Class 125 (CL.250 Optional)

    1. During the exhausting sequence, the airflowing around the buoy ball produces aresultant downward force which maintainsthe ball in the open position.

    2. The buoyant force of the ball will seal theexhaust orifice when water reaches the ball.

    Kinetic Operating Principle

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    KINETIC SLOW-CLOSINGAIR/VACUUM VALVE6 through 12 Flanged Inlet and Outlet Cowl FIG. 931

    FLANGED INLET

    ENGINEERING SPECIFICATION

    GENERAL DIMENSIONS

    ENGINEERING DATA

    FIG. 931

    Flange Dimension

    Per ANSI B16.1Class 125

    (CL.250 Optional)

    A B WEIGHTSIZE(DIAMETER) (HEIGHT) (LBS.)

    6 15-1/4 30-1/2 250

    8 19 37-3/4 470

    10 23-1/2 47-1/4 675

    12 27-1/2 51-3/4 945

    NOTE: SIZES 14 & 16 AVAILABLECONSULT FACTORY

    Air/VacuumValve

    Ref.:Pgs. 24-25

    Surge CheckValve

    Ref.:Pg. 34

    Pressure Rating:

    CL. 125 FLG Inlet Body rated to 200 psi

    WOG; tested to 300 psi

    CL. 250 FLG Inlet Body rated to 400 psi

    WOG; tested to 600 psi

    Connections:

    CL.125 FLG Inlet x Outlet Cowl - Standard

    CL.250 FLG Inlet x Outlet Cowl - Optional

    Options:

    For Optional CL.125 FLG Outlet,specify 931-J.

    For Optional Throttling Device,

    specify Fig. 931-P, consult factory.

    For Optional Bypass Piping,

    Fig. 931-7.

    FOR SIZING AND LOCATING,

    SEE PAGES 36-37.

    Slow-Closing Air/Vacuum Valve shall employ the KINETIC princi-

    ple to automatically exhaust large quantities of air during the fillingof a pipeline or vessel and to allow air to re-enter during draining orwhen a negative pressure occurs. Slow-Closing Air/Vacuum Valvesincorporate a Surge Check to minimize slam and possible damageto the Air Vacuum Valve during closure due to the water column.

    Slow-Closing Air/Vacuum Valves shall consist of two independentvalves: a KINETIC Air/Vacuum Valve mounted on and bolted to aSurge Check Valve. Both valves shall be of the same size and pres-sure rating and shall be tested as a single unit.

    The Air/Vacuum Valve inlet shall be the nominal size of the valveand shall be designed to exhaust air at up to sonic velocity withoutblowing shut. The outlet shall be the same size as the inlet and beprovided with a protective cowl. The float shall be spherical, becapable of withstanding a test pressure of 1000 psig and shall seal

    against renewable resilient seat.The body and cover shall be constructed of cast iron conforming

    to ASTM A126 Class B. The float shall be made of stainless steel.The Surge Check shall be normally open and be designed toclose during the transition from air to solid water, reduce the flow ofwater, slow the closing speed of the Air/Vacuum Valve and minimizeslam. It shall return to the open position upon closure of the AirValve to allow air re-entry during vacuum.

    KINETIC Air/Vacuum Valves shall be as manufactured byGA Industries, Inc., their Figure 931. With optional bypass piping,specify Figure 931-7 (formerly Figure GH21K-SO/280).

    1. During the exhausting sequence, the airflowing around the buoy ball produces aresultant downward force which maintainsthe ball in the open position.

    2. The buoyant force of the ball will seal theexhaust orifice when water reaches the ball.

    Kinetic Operating Principle

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    Page 29 A Product of GA Industries

    DEEP WELL SERVICEKINETIC AIR/VACUUM VALVE1/2 through 4 Size with Throttle Device FIG. 933

    DEEP-WELL SERVICE

    GENERAL DIMENSIONS

    ENGINEERING SPECIFICATION

    The DEEPWELL SERVICE Air/Vacuum Valve shall employ theKINETIC principle to automatically exhaust controlled quantitiesof air at pump start-up and to allow air to re-enter during drainingor when a negative pressure occurs. Valves shall be designed toexhaust air up to sonic velocity without blowing shut. Valve shallbe complete with a throttle device installed on the outlet to allowcontrol of the air discharge rate and pressure and column ascentrate.

    The inlet shall be the nominal size of the valve and the outletshall be the same size as the inlet. The float shall be spherical,be capable of withstanding a test pressure of 1000 psig and shallseal against a renewable resilient seat.

    The body and cover shall be constructed of cast ironconforming to ASTM A126 Class B. The float shall be madeof stainless steel.

    KINETIC DEEPWELL SERVICE Air/Vacuum Valves shall beas manufactured by GA Industries, Inc., their Figure 933(formerly Figure GH21K-T).

    PARTS LIST

    ENGINEERING DATA

    FIG. 933

    Throttling

    Device

    FIG. 930

    Air/Vacuum ValveRef.:Pg. 23

    INLET 1/2 3/4 1 2 3 4(NPT)

    OUTLET 1/2 3/4 1 2 3 4(NPT)

    A3-7/8 3-7/8 3-7/8 5-3/8 6-5/8 8-1/4(SQ.)

    B 11-7/8 12-5/8 13-5/8 17-1/2 23-3/4 28-1/4(MAX.)

    WEIGHT 15 15 15 28 50 100(LBS.)

    1. During the exhausting sequence, the airflowing around the buoy ball produces aresultant downward force which maintainsthe ball in the open position.

    2. The buoyant force of the ball will seal the

    exhaust orifice when water reaches the ball.

    Pressure Rating:

    NPT Inlet Body rated to 300 psi WOG;

    tested to 450 psi.

    CL.125 FLG Inlet Body rated to 200 psi WOG;

    tested to 300 psi.

    CL.250 FLG Inlet Body rated to 400 psi WOG;

    tested to 600 psi.

    Ball Float tested to 1000 psi.

    Connections:

    NPT Inlet x NPT Outlet, STANDARD,

    1/2 through 3 size.

    CL.125 FLG Inlet x NPT Outlet, Standard,

    4 size.

    CL.125 FLG Inlet x NPT Outlet, Optional,

    2 and 3 sizes.

    CL.250 FLG Inlet x NPT Outlet, Optional,

    2, 3 and 4 sizes.

    FOR SIZING AND LOCATING SEE

    PAGES 36-37.

    FOR THROTTLING DEVICES ON VALVES

    LARGER THAN 4, CONSULT FACTORY.

    1. BODY - Malleable Iron2. PIPE PLUG - Steel (Commercial)

    3. THREADED ROD - Steel Grade 2

    4. JAM NUT - Steel Grade 2

    5. SPRING PIN - Stainless Steel

    6. DISC - Steel (Commercial)

    7. NIPPLE - Steel (Commercial)

    Kinetic Operating Principle

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    A Product of GA Industries Page 30

    SEWAGE SERVICEAIR/VACUUM VALVE2 - 6 Inlet and NPT Outlet FIG. 935

    SEWAGE AIR/VACUUM

    PARTS LIST

    ENGINEERING DATA

    ENGINEERING SPECIFICATION

    SIZE 2 x 1 2 x 2 3 x 2 3 x 3 4 6

    INLET 2 2 3 3 4 6

    OUTLET 1 2 2 3 4 6(NPT)

    A 6-1/2 6-1/2 6-1/2 9-1/2 9-1/2 13-1/2(SQUARE)

    B 20-1/2 20-1/2 20-1/2 23-1/2 25-1/2 29

    WEIGHT 60 60 60 170 190 320(LBS.)

    8, 10, 12 - (Manifolded 6 Valves) Also Available

    CONSULT FACTORY DETAILS

    FIG. 935

    Flange Dimension Per ANSI B16.1

    Class 125

    Flanged Inlet Shown(Flushing Attachments

    Not Shown)

    GENERAL DIMENSIONS

    Pressure Rating:Body rated to 200 psi WOG; tested to 300 psiFloat tested to 1000 psi

    Connections:NPT Inlet x NPT Outlet - Standard, 2x1 through 3x3 size.CL.125 FLG Inlet x NPT Outlet - Standard, 4 through 6 size.

    Options:

    For Optional CL.125 FLG Outlet, Sizes 4 and 6,specify Figure 935-J.FOR SIZING AND LOCATING, SEE PAGES 36-37.

    Where to Install Air Valves:1. Peaks2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and Piping Loops

    The Sewage Service Air/Vacuum Valve shall automat-ically exhaust large quantities of air and gases while thepipeline or system is being filled and allow air to re-enter during draining or when a negative pressureexists.

    The valve shall be spherical float operated and shallclose drop tight against a renewable rubber seat. Allinternal metal parts shall be made of stainless steel.

    Body and cover shall be of cast iron conforming toASTM A126, Class B. Inlet connection shall be NPT to

    3 size, CL.125 FLG in 4 and larger. Outlet shall beNPT.

    When specified, valve shall be supplied with FlushingAttachments consisting of: bronze shut-off and flushingvalves, quick-connect coupling and 5 ft. of rubber hose,for backwashing with clear water.

    The Sewage Service Air/Vacuum Valves shall be asmanufactured by GA Industries, their Figure 935 (for-merly Figure SAV).

    1. BODY - Cast Iron A126 Class B2. COVER - Cast Iron A126 Class B3. CAGE - Ductile Iron A536, Grade 65-45-124. SEAT - 316 Stainless Steel5. PLUG - 316 Stainless Steel6. O-RING - Buna-N7. O-RING - Buna-N8. O-RING - Buna-N9. COVER BOLTS - Steel Grade 2

    10. UPPER PLUG EXTENSION - 316 Stainless Steel11. CONNECTOR - 316 Stainless Steel12. BUSHING - 316 Stainless Steel13. UNIVERSAL COUPLING - 316 Stainless Steel14. FLOAT ROD - 316 Stainless Steel15. COILED SPRING PIN - 302 Stainless Steel16. LOCKWASHER - 18-8 Stainless Steel17. PIPE PLUG 1/2 NPT - Steel (Commercial)18. PIPE PLUG 1 NPT - Malleable Iron19. PIPE PLUG 2 NPT - Cast Iron20. FLOAT BALL - 316 Stainless Steel

    21. FLOAT HOOD - 316 Stainless Steel22. FLOAT BOLT - Nylon23. CAGE BOLTS - 18-8 Stainless Steel24. HEX NUT - 18-8 Stainless Steel25. CLOSE NIPPLE* - Steel (Commercial)26. COMPANION FLANGE * - Cast Iron A126 Class B

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    Page 31 A Product of GA Industries

    SHORT BODY SEWAGE SERVICEAIR/VACUUM VALVE2 through 3 NPT Inlet and NPT Outlet FIG. 939

    SHORT BODY

    GENERAL DIMENSIONS

    PARTS LIST

    ENGINEERING DATA

    FIG. 939 Screwed End Inlet Shown(Flushing Attachments Not Shown)

    SIZE 2 x 1 2 x 2 3 x 2

    INLET 2 2 3OUTLET 1 2 2

    A (SQUARE) 6-1/2 6-1/2 6-1/2

    B 11-3/4 11-3/4 11-3/4

    WEIGHT (LBS.) 40 40 40

    ENGINEERING SPECIFICATION

    The SHORT BODY Sewage Service Air/Vacuum Valve shallautomatically exhaust large quantities of air and gases while the pipelineor system is being filled and allow air to reenter during draining or whena negative pressure exists.

    The valve shall be spherical float operated and shall close drop tightagainst a renewable rubber seat. All internal metal parts shall be madeof stainless steel.

    Body and cover shall be of cast iron conforming to ASTM A126,Class B. Inlet connection shall be NTP. The overall height, less flushingattachments, shall be no more than 12.

    When specified, valve shall be supplied with Flushing Attachmentsconsisting of: bronze shut-off and flushing valves, quick-connect cou-pling and 5 ft. of rubber hose, for backwashing with clear water

    The SHORT BODY Sewage Service Air/Vacuum Valve shall be asmanufactured by GA Industries, their Figure 939 (formerly Figure SAVS).

    Pressure Rating:NPT Inlet Body rated to 200 psi WOG;

    tested to 300 psiFloat tested to 1000 psi

    Connections:NPT Inlet x NPT Outlet - Standard

    2 x 1, 2 x 2 and 3 x 2

    FOR SIZING AND LOCATINGSEE PAGES 36-37.

    Where to Install Air Valves:1. Peaks

    2. Increased Down Slope3. Decrease in Upward Slope4. Long Ascents5. Long Descents6. Long Horizontals7. Pumps8. Large Valves, Cylinders and

    Piping Loops

    1. BODY - Cast Iron A126 Class B

    2. COVER - Cast Iron A126 Class B

    3. CAGE - Ductile Iron A536 Grade 65-45-12

    4. SEAT - 316 Stainless Steel

    5. PLUG - 316 Stainless Steel

    6. BUSHING - 303 Stainless Steel

    7. CONNECTOR - 316 Stainless Steel

    8. O-RING - Buna-N

    9. O-RING - Buna-N

    10. O-RING - Buna-N

    11. COVER BOLTS - Steel Grade 2

    12. FLOAT BALL - 316 Stainless Steel

    13. CAP SCREW - Nylon

    14. PIPE PLUG 1/2 NPT - Steel (Commercial)

    15. PIPE PLUG 1 NPT - Malleable Iron

    16. PIPE PLUG 2 NPT - Malleable Iron

    17. FLOAT HOOD - 316 Stainless Steel

    18. LOCKWASHER - 18-8 Stainless Steel

    Refer to Page 35 for Flushing Attachments.

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