Air Conditioning System Specification

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    SECTION 6 - SPECIFICATIONS

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    AIR CONDITIONING AND MECHANICAL VENTILATION SYSTEM

    General

    a. This Scope of Work and Technical Specification and associated clause by clause compliance

    statements and Tender Drawings , which are part of this Contract, describe the specificScope of Work that the Contractoris required to carry out.

    b. All equipment, components and accessories required for the completion and successful

    operation of the Workcovered under the Scope of Work either specified in detail or not, shallbe supplied and installed by the Contractor as necessary to enable it to be calibrated,

    commissioned and put into operation in accordance with the Design Parameters.

    c. The engineering design and the specifications of equipment and material supplied shall be in

    accordance with this Scope of Work and Technical Specifications and applicable IndustryStandards specified. If the equipment either does not conform to specifications or is not

    acceptable to Employer based on past operating experience, the Contractor shall propose

    alternative equipment for review and acceptance by theEngineer.

    d. In case of a conflict in the requirements specified, the Contractor shall bring this to theattention of the Engineer and shall obtain such applicable requirements for this Project in

    writing from theEngineer.

    e. The Contractorshall have no right to decide on his own the requirements in case of such a

    conflict, and in case of such an eventuality, he will be doing so at his own risk and cost as theEmployerreserves the right to reject any or the complete part of such Workarising out of the

    Contractor's own decision.

    f. The drawings listed in Appendix I are for specifying the scope of work in enough detail and

    to explain the design intent. Contractor shall develop detailed design drawings for theconstruction based on these drawings and the specific equipment and material proposed forthe works.

    g. The specification of equipment and material specified herein are to be considered as the

    minimum requirement, and the Contractorshall carry out his own basic and detailed design

    necessary for the specifications of the proposed equipment.

    h. All documents, drawings data and instruction books to be submitted by the Contractor shallbe written in English language.

    Applicable Standard Specifications

    Contractor shall ensure that the proposed Air Conditioning and Mechanical Ventilation system

    comply with following Standard Specifications,

    i. ASHRAE Standard 15-1994 - Safety Code for mechanical refrigeration

    ii. ASHRAE Stand. 62-1999 - Ventilation for acceptable indoor air quality

    iii. ASHRAE Stand. 70-1991 - Method of testing for rating the performance of air

    outlets and inlets.

    iv. ASHRAE Stand. 70-1991 - Method of testing for rating the performance of air

    outlets and inlets.

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    v. ASHRAE Guideline 4-1993

    - Preparation of operation & maintenance

    documentation for building systems

    vi. ASHRAE Guideline 1-1996 - The HVAC commissioning processvii. SMACNA (1985) - HVAC Duct construction standards

    viii. SMACNA (1981) - HVAC Duct system design

    ix DW/142 (1982) - Specification for sheet metal ductwork

    x. CIBSE Guide A (1999) - Environmental design

    xi. CIBSE Guide B - Installation & equipment data

    xii. CIBSE Guide C (1986) - Reference data

    xiii. CIBSE Guide E (1997) - Fire engineering

    xiv. CIBSE Guide F (1998) - Energy efficiency in buildings

    xv. ASHRAE handbooks - HVAC applications, Systems and Equipments

    xvi. B.S. 5643 (1984) - Glossary of air conditioning terms buildings

    xvii. B.S. 5720 (1979) - Code of practice for air conditioning in buildings

    xviii. B.S.EN 779(1993) - Air filters

    xix. B.S.5588 - part 9 (1989) - Code of practice - Duct works (fire precaution)

    xx. B.S. 6821 - Method of testing of dampers and valves

    xxi. B.S. 4434 (1989) - Specifications for safety aspects in the design,

    construction and installation of refrigerating

    appliances and systems.

    Scope of Work

    Scope of Work shall cover supply, installation, testing, balancing and commisioning of Air

    Conditioning and Mechanical Ventilation System for the proposed office building. This Contractincludes supply and installation of equipment and erection of necessary plumbing, ducting, andinstallation of other electrical and mechanical equipment as specified in detail hereunder:

    i. 2 nos. - 10Tons Air cooled Ducted Packaged type Precession Air Conditioner

    ii. 2 nos. - 10Tons Air cooled Ducted Split type Air Conditioner

    iii. 1 no. - 15Tons Air cooled Ducted Split type Air Conditioner

    iv. 2 nos. - 20Tons Air cooled Ducted Split type Air Conditioner

    v. 1 lot

    - Externally insulated duct work consisting of plenum boxes, bends, take offs,

    reducers, sound attenuators, junction boxes, volume dampers etc.,

    vi. 1 lot - Ceiling diffusers, dampers, etc.,

    vii. 1 lot - Exhaust fans and related duct work, air grills, etc.,

    viii. Provide comprehensive warranty and service for one complete year after commissioning thesystem and equipment.

    ix. Provide operational spare parts for two years of operation after the one year warranty period.

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    x. Provide As-Built Drawings, Spare Parts catalogue, Operation & Maintenance Manuals.

    Design Criteria

    Contractorshall adopt the following design criteria as a minimum for thisProject:

    4.1 General

    Equipment Operation in server

    room

    : 24 Hours

    4.2 Outdoor Condition

    All equipment, material and devices and their specified ratings furnished under this Work

    shall be suitable for operation in the following outdoor conditions:

    Annual Average Dry Bulb Temperature : 31 C

    Annual Average Wet Bulb Temperature : 27 C

    Maximum Dry Bulb Temperature : 33 C

    Maximum Relative Humidity : 90%

    4.3 Indoor Design Condition for server room

    Dry Bulb Temperature : 18 C to 22 C

    Relative humidity : 50% to 60%

    4.4 Electrical System Parameters

    Low Voltage system is 400V, ac 3 phase 4 wire system and the neutral is effectively

    grounded. The ratings of circuit breakers, control gear and other relevant equipment shall be

    selected considering the system fault level at the location.

    Nominal voltage : 400, ac 5%

    System frequency : 50 Hz

    System fault level : 25kA

    4.5 Allowable noise Level

    In room : 50 dB(A)

    In open air at a distance of 2 meters : 60 dB(A) for overall area

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    Working Drawings

    Contractor shall prepare and provide scaled working drawings taking into consideration the design

    intent of the tender drawings, specifications, architectural schemes, structural layouts and any otherfactor as relevant to the works. The working drawings shall be in enough detail indicating equipment size,pipe connection details, equipment make, model, ratings and duty. In case of air registers and diffusers and

    similar items, airflow rates, neck size, type, etc. for each type shall be indicated.

    The working drawing shall provide details necessary for coordinating works with other trades such as civil

    works, electrical, plumbing, etc.

    The drawings shall be of scale 1:50. Detailed equipment and piping layout drawings of Scale 1:20 shallbe provided for Pump Room and Machine Room (one set for each rating).

    The Contractor shall submit two sets of working drawings to the Engineerfor approval at least one month

    prior to commencement of work at site.

    Contractor shall incorporate any modifications required by the Engineerand shall obtain approval thereon.

    Two set of approved working drawing stamped Issued for Constructionshall be kept in the Contractors

    Site Office and one set shall be updated promptly showing all relevant details marked up as necessary to be

    taken for preparing final As-Built drawings.

    Balancing, Testing and Commissioning

    Contractor shall carry out system balancing, testing and commissioning as per ASHRAE & CIBSE

    Standard Commissioning code, or as directed by theEngineer. The duct work shall be tested as specified inDW142 and DW143. Contractorshall demonstrate to the Engineerthat the system operates satisfactorilyand the design parameters are met.

    Test protocols as per the standard specifications shall be prepared and submitted to the Engineer onemonth before the schedule date of testing.

    Operation and Maintenance Training

    Contractorshall provide operation and maintenance training to the Employersstaff on operation and

    maintenance of the system. The Contractormay propose his own recommendations or other trainingprograms that the Contractor considers beneficial for the Employer in their efforts towards

    independence and self reliance in the operation, maintenance of the installed Air Conditioning and

    Mechanical Ventilation System.

    Warranty and remedy of defects

    Contractor shall warrants that the Work is engineered and designed in accordance with the highestquality, efficiency and state of the art design and with best engineering practices; shall meet the design

    criteria and the design intent; and be fit for the purposes intended.

    At any time prior to or within one (1) year after the commissioning, if the Engineerdiscovers that the

    Workdoes not conform to the warranty set forth above, Contractorshall, after receipt of notice from theEmployer, promptly perform or arrange for the performance of any corrective action required to make theWork conform to the warranties set forth above, including all Work of removal, engineering, design

    replacement or re-fabrication of material and reinstallation as may be necessary.

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    g. Compressors shall be provided with the following protection and display features:

    Phase failure Phase reversal/phase sequence Phase imbalance 3-phase ground fault Over-current thermal overload Microprocessor based overload trip protection 3-phase power monitor RefrigerantHigh Pressure RefrigerantLow Pressure

    h. Voltage/Current rating of the power conductor to the unit shall meet or exceed

    minimum unit nameplate voltage and rated full load current.

    i. Appropriate surge protection shall be incorporated in the motor controller to protect or

    avoid malfunction from surges resulting from sudden load reductions.

    j. Flexible and/or rigid conduits shall be used as necessary for the cable run from Main

    MCCB to the power input socket of the unit.

    k. Following documents shall be available from the manufacturer, at the work site during

    installation, start up and training/instruction:

    i. Start up, operation and maintenance instructions

    ii. Installation instructions

    iii. Field wiring diagrams

    vi. One complete set of certified drawings.

    10.2.1 Air Cooled Packaged UnitPrecision Air Conditioner

    a. Packaged Type Precision Air Conditioner shall be of microprocessor-controlledmodular in construction, air cooled using hermetically sealed compressor, with

    refrigerant R-407A or equivalent.

    b. Unit shall be of floor standing type subject to approval of theEngineer.

    c. Refrigerant pipes shall be provided with supports and anchoring as appropriate to

    prevent amplifications resulting from compressor discharge gas pulsations and

    mechanical vibrations. Allowance shall be provided for thermal expansions andcontractions of pipes, by providing appropriate elbows and 3 dimensional pipeconfigurations.

    d. Refrigerant charging ports/connections shall be provided for field charging of

    refrigerants. Suction and discharge gauge connectors shall also be provided for fixingpressure gauges for maintenance.

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    e. Internal cabinet insulation shall be as per ASHRAE 62.1 for Mold Growth, Humidity

    & Erosion, and shall be tested as per UL 181 & ASTM 1338.

    f. Package units shall be manufactured in a facility which has been registered by

    Underwriters' Laboratories, Inc. (UL) and by the International Organization for

    Standardization ISO 9000 Series Standards for quality.

    g. Exposed metal surfaces of the packaged Units shall be galvanized and/or powder

    coated with manufacturers standard colour shade, direct-to-metal. Mounting brackets

    shall be of adequate strength and factory fixed to the cabinet.

    h. Neoprene rubber isolation pads shall be provided under all support points of the unit.

    i. Unit shall be provided with the following Set Point Parameters:

    Temperature Set Point 18 C - 29 C

    Humidity 20% - 80%

    j. Unit shall be provided with the following Alarm / Protection Features:

    High Temperature

    Low Temperature

    High Humidity

    Low Humidity

    High Water Alarm - Lockout Unit Operation

    High Head Pressure

    Loss of Power

    Compressor Short Cycle

    10.3 Duct Work

    10.3.1. General

    a. Duct work shall be of galvanized, cold rolled, close annealed, patent

    flattened steel sheets, in accordance with HVCA DW/142, suitable for thesystem pressure involved.

    b. Access doors to ductwork shall be of the hinged insulated type, exceptspecified otherwise. Access doors and door openings in the ductwork

    shall be adequately stiffened.

    c. Transformation pieces shall be constructed such that the angle on any side

    does not exceed 20 to the axis of the duct. Where this is not possible, theEngineer's approval shall be obtained.

    d. Where branch ducts occur at taper or transformation pieces, the length ofsuch pieces in the main ducts shall be symmetrical about the axis of the

    branch duct.

    e. Sharp edges or corners on ductwork, on associated equipment, supports,

    angles, etc., will not be permitted.

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    f. Duct connections to equipment shall be fabricated in sections with mild

    steel angle frames to permit easy removal of the complete plant or anyone component.

    g. All riveted joints shall be sealed with 75mm wide adhesive tape, applied

    externally and all connections to plant made with felt or asbestos jointingto minimize transmission of vibration.

    h. All bolts shall be bright steel with nuts and washers serialized. Rivets and

    self-tapping screws shall be Galvanized, serialized or similarly treated toavoid corrosion.

    i. Where steel ducts connect to constructional work, the end of the steel ductshall project into the wall of the constructional duct and a galvanized mild

    steel angle flange shall be provided for grouting into the brickwork orreinforced concrete and felt or rubber insertion shall be provided to seal

    the joint. A thermal barrier shall be provided where necessary.

    j. Each section of the duct work shall be tested at works before folding and

    the quality of the sheet shall permit folding without cracking. All ductsshall have a smooth internal finish, free from projecting angles, nuts or

    rivets, etc.

    k. Ductwork shall be manufactured from sheets of the thickness given in

    relevant detail drawing. Where ductwork is external to the building, inlet

    cowls, extract gratings, etc, the thickness of the ducts shall be at least twogauges thicker than that given in the table. External duct work shall bespecially fabricated and painted with two coats of black bitumastic paintsuch as 'Evode No. 5Q5H - Appexior', or equivalent subject to Engineers

    approval.

    l. Joints for rectangular ductwork of a side wider than 600mm shall be

    flanged by means of 40mm x 40mm x 3.2mm galvanized mild steelangles. Angles used as flanges or stiffeners shall be riveted to the

    ductwork with 8 SWG rivets at 50mm pitch. The joint faces of all flangesshall be drilled for 10mm bolts at 75mm pitch.

    m. Slip joints shall be not less than 150mm long with the spigot carefully

    swaged circumferentially to act as a stiffener and a register for the socketend.

    10.3.2. Duct Supports

    Ductwork shall be adequately supported on supports and brackets,adjustable in height, fixed to the building structure with specially

    designed brackets and cantilevers and spaced to ensure adequate support.Where practicable a support shall be fitted at each joint in the ductwork.

    All ductwork supports shall conform to HVCA DW/144. All supports

    shall be of Hot dipped galvanized mild steel. All cuts and drill holes shallbe treated with cold galvanizing paint.

    Felt pads shall be fitted between the ducts and the supports to reducetransmission of noise and vibration. Supports shall be spaced to prevent

    distortion and drumming of the ductwork.

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    Where ductwork is insulated a non-compressible insulation spacer equal

    in thickness to the insulation shall be placed between the duct and itssupport.

    Sleeves shall be fitted to ducts at points where they pass through walls,

    floors and ceilings. Sleeves shall be made of Galvanized mild steel.Timber may be used if approved by the Engineer. The gap between theduct and the sleeve shall be filled with fiberglass insulation of density 45

    kg/m3.

    10.3.3. Dampers

    a. Volume dampers shall be provided at positions where branches or sub-

    branches leave the main distribution ducts as indicated in the drawings.

    Dampers shall be of adjustable stainless steel aerofoil manufactured inaccordance with HVAC DW/144.

    b. Multi-leaf dampers shall be of the opposed blade type with blades rigidlyfixed to the operating spindle, the end of which shall be housed insynthetic bearings. The respective leaves of multi-leaf dampers shall belinked by toothed gears housed in a protective casing with a manual gear

    controller and indicator. The set air volumes shall be indicated on a labellocated adjacent to each damper.

    c. Fire dampers shall be supplied and fixed in ducts, where indicated indrawings, or detailed elsewhere in the specification and shall comply withthe relevant British Standards. An access panel shall be provided in the

    ductwork adjacent to each fire damper.

    d. The air leakage past through a damper in the fully closed position shallnot exceed 5%. Dampers shall be as manufactured by TROX or equal and

    approved.

    10.3.4. Splitters and Turning Vanes

    Where changes of direction occur in duct runs and space does not permit

    large radius bends to be installed, square or short radius bends may be

    used provided with internal splitters or turning vanes of true aerofoilsection as detailed in HVAC DW/144.

    Turning vanes shall be rigidly fixed to prevent vibration and the edgesshall be smooth and free from burrs, etc. to prevent air noise. Contractor

    shall submit general arrangement drawings of splitters and turning vanesto theEngineerbefore the fabrication.

    10.3.5. Diffusers and Grilles

    a. The Contractorshall provide and install grilles and diffusers as indicatedin the drawings. In addition to complying with these specifications thesegrilles and diffusers shall comply with any specific requirements specified

    under Interior Designs.

    b. Supply and return air diffusers and grilles shall be manufactured from

    extruded Aluminium.

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    c. Return and extract air diffusers and grilles shall be of similar construction

    as those for supply air, but without dampers, unless indicated otherwiseon the Drawings.

    d. Fresh air inlet grilles or any grille subject to atmospheric corrosion shall

    be manufactured from robust aluminium alloy extrusions, designed toallow a minimum ingress of rain water. Supply and return air diffusersand grilles shall be of stove enameled paint finish, in accordance with the

    Engineersapproved colour shade.

    e. Grilles fixed on external walls shall be fitted with insect / bird screens.

    f. Grille and diffuser dampers shall be made of Aluminium or Galvanizedsteel and be provided with a removable key so that adjustment can be

    made from the face on the grille or diffuser. All grilles and diffusers shallbe fitted with a rubber sponge gasket or flexible PVC sheet for airtight

    joint.

    10.3.6. Plenum Boxes

    Plenum boxes shall be of Galvanized sheet steel, acoustically lined internally

    and thermally insulated externally. The connecting spigot shall be fitted with avolume control damper. For applications requiring NR 25 or below the

    maximum length shall be 1.5m. Approved proprietary boxes may be used

    subject to the required sound levels being achieved. Where locally fabricatedboxes are offered, the height of the box shall be 2 x diameter of neck or 500mmwhichever is the greater.

    10.3.7. Connections

    a. Flexible connections shall be supplied and fitted on all package units and

    shall also be fitted to other components where indicated on the Drawings.

    b. Flexible connections shall be manufactured from heavy quality, PVCimpregnated, canvas and shall not be less than 200 mm length. The

    canvas shall be securely fixed to air handling units and ducting with

    Galvanised mild steel angle frames to provide perfect airtight joints. Theflexible connections shall be pre-insulated to minimize condensation.

    c. Circular flexible ducting shall be installed as shown in detail drawing to

    the diameter indicated. Flexible ducts shall be pre-insulated with thermalinsulation having thermal conductance of 1.305 W/mK.

    d. Flexible connections shall be capable of withstanding full operatingpressure of the system and shall have tested to a test pressure of at least

    50% higher than the system operating pressure.

    e. Duct connections to equipment fitted with anti vibration mountings shallhave flexible connections to isolate the vibration from the piping or

    ducting system. All flexible connections shall be installed with the axisparallel to the connecting duct and shall not be used to form a duct offset.

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    10.4 Thermal Insulation of Duct Work

    10.4.1. General

    Thermal insulation shall be applied on the duct surfaces operating on a surfacetemperature below the surrounding temperature and the surface temperature belowthe dew point of the surrounding air.

    10.4.2. Material

    Insulation material shall be flexible duct insulation formed from uniformlytextured, Glass wool fiber bonded with a thermosetting resin to form lightweight, flexible blankets which is laminated with single sided two way re-

    inforced aluminium foil vapour barrier. Thermal conductivity of Glass wool

    blanket shall not exceed 0.035 W/mK at mean temperature of 20 C. The

    insulation shall have fire performance such that it passes CLASS 0 as per BS

    476 Part 5, 6 & 7 under building regulations section E 15.

    10.4.3. Thickness

    Ceiling plenums - 5 mm, 0.035 W/mK, 24 Kg/m3

    Ducts facing outdoor atmospheric conditions - 50 mm, 0.034 W/mK, 32 Kg/m3

    10.5 External Noise

    No piece of plant located externally or in a plant room shall have a noise level which is

    sufficient to impinge on rooms to the extent of producing an NR value greater than thatspecified above for the office rooms. Any noise produced by equipment outside a room

    shall be additional to any noise produced by equipment inside or serving that room in terms

    of NR criteria.

    Main supply duct up to the first branch-off and main return duct up to 3000mm length fromthe unit shall be acoustically lined internally with an acoustic layer as indicated in the

    drawings in addition to the external thermal insulation.

    10.6 Electrical Works

    10.6.1 General

    a. The incoming supply will be at 400V, 3 phase, 3/4 wire, 50 Hz and the

    panels shall be suitable for a fault rating of 25 kA at 400 volts. Phasesequence colouring shall be Red, Yellow and Blue. All sections of thepanel shall be suitably labeled.

    b. Motor starting panels shall have the following sub-sections:

    Supply incoming section Motor starting section separate for each motor Automatic control circuits and Indicators Small power distribution section Protection devices/ equipment

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    10.6.2 Electric Panel Enclosures

    a. The interior of enclosure shall be powder coated with gloss white paint.

    The exterior of the enclosure shall be powder coated with cream colour

    paint. All cut-outs and holes to be drilled in the panel enclosure shall

    be carried out in the factory before rust proofing and powder coating.

    b. All cubicles shall be adequately earthed independent of the earth

    connection via the cable glands, and panel doors and other cubicle

    sections shall be electrically bonded to each other for proper earthing.

    c. Enclosures shall be of wall mounted type and shall have protection classIP 54 as per IEC 529.

    d. Enclosure dimensions shall be carefully selected so that adequate workingspace

    is available for easy replacement of components. Access to the cubicles

    or cubicle compartments for all normal routine maintenance shall befrom the front.

    e. Enclosure doors shall be suitably brazed and hinged to ensure uniform

    pressure right along the rubber beading. The rubber beading shall be flat

    type that provides protection against dust and drops of water. Doorsshall be lockable with special type key (triangular) operated locks.

    Hinges shall be made of suitable non-corrosive material.

    f. Arrangement of components shall be logically designed and shall beapproved by theEngineer. Cable entry shall be as existing where knock

    out flanges shall be fixed. All cables shall terminate at connectionsinstalled at the bottom part of the enclosure.

    Bus bars shall occupy the top portion of the enclosure. Contactors andprotective devices shall be in the middle portion of the enclosure. All

    meters shall be conveniently located for easy reading and MCCB'slocated at convenient heights. Maximum mounting height of theenclosure/instruments shall be decided considering the operational

    convenience during the design stage.

    g. Wiring within the enclosure shall be done in neatly arranged PVC cable

    trays with detachable lid and shall be properly tied. All wires shall benumbered. The control wiring diagram suitably laminated shall be fixed

    on to an interior wall of the enclosure.

    10.6.3 Supply Incoming Section

    Incoming section of the Panel shall consist of the following basic elements:

    One 4 pole moulded case circuit breaker with thermal magnetic over load andearth fault trip.

    One voltmeter with selector switch for monitoring phase to neutral and phase-to-phase voltages.

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    One supply voltage monitor with following features and interlocked with both

    of themotor starters.

    Supply voltage imbalance, (single phasing, adjustable). Under and over voltage. Lamp indicator to indicate operating condition of supply voltage.Set of lightening voltage surge-arrestor/diverter.

    10.6.4 Bus Bars

    All bus bars (TP or TP&N running over the entire length of panel) shall be of

    copper and of adequate thermal and short circuit capacity to withstand extremefault or short circuit conditions without permanent damage. Current density inthe bus bars shall not exceed 3A per mm

    2under all operating conditions.

    An earth bus bar shall be provided at the bottom portion of the enclosure.

    10.6.5 Automatic Control and Interlocks

    Necessary control relays, transducers, cables and accessories shall be providedfor automatic operation of the units according to the control strategy.

    10.6.6 Earthing Terminals and Connections

    Earthing bar shall be provided mounted in the lower part of the enclosure (earth

    bus) and shall be marked Main earth terminal and shall be complete withscrew-connections, for earthing conductors.

    Earth conductors shall be sized in accordance with relevant IEE regulations or

    equivalent. PVC cable insulation shall be green/yellow.

    10.6.7 Field Wiring

    a. Power and control wiring, switchgear, protection gear and otheraccessories shall be provided for complete installation of equipment as

    necessary.

    b. Field-supplied conductors, devices and wiring, material used fortermination, splice and tap conductors and devices shall be UL listed

    and in compliance with applicable codes and specifications. Installation

    shall be done using manufacturer recommended tools.

    c. The routing of field installed conduit and conductors and the location of

    field-installed devices shall not interfere with equipment access or the

    reading, adjusting, or servicing of any component.

    d. Equipment installation and all starting and control devices, must complywith details in equipment submittal drawings and literature.

    e. Wire and cables with aluminum conductors shall not be used.

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    10.6.8 Control Wiring

    a. Control wiring of the packaged units, indoor and outdoor shall be wired

    as necessary to the plant control circuits to make the system fully

    functional as an integrated system.

    b. Control scheme shall be as such the individual packaged units can beoperated independently through their respective unit controllers

    (manual/auto) or through the system management controller.

    c. Field supplied control conductors shall be at least 18 AWG or larger.

    d. Terminating device contacts and spare safety device contacts shall have24 V ac rating. Minimum current rating shall be 60 mA, and nominal

    current shall be 10mA. Switches shall be with gold plated bifurcatedcontacts.

    e. Low Voltage power wiring and control wiring (30V or less) shall be inseparate conduits.

    f. For all field wiring the cables and the connected equipment shall be

    provided with permanent plastic tags and labels which will easily

    identify the cable or equipment, and shall be correctly referenced in"As-Built" drawings.

    g. For all cable installations, both ends of the cable shall be colour codedand labeled for easy identification.

    10.6.9 Moulded Case Circuit Breaker (MCCB)

    MCCB's shall be manually operated type manufactured as per ICE 157-1 orequivalent.

    Each pole of the MCCB shall be shielded by insulated phase barriers, and circuit

    breaker contacts shall have adequate suppression.

    MCCB's shall be fitted with thermal and Magnetic overload trips and thermal

    trip shall be adjustable for all capacities. For capacities exceeding 100 A, the

    magnetic trip too shall be adjustable.

    Breaking capacity according to ICE 157 at 416 V shall be above 25 kA for allMCCB's used.

    Each incoming circuit breaker shall in addition be provided with instantaneousearth faults protection.

    10.6.10 Contactors

    Contactors shall conform to relevant industry standard and/or UL listed formotor starting contactors. Contactors incorporated in motor starters shallconform to BS 775 and/or BS 5424 or equivalent.

    Capacities of the contactors shall be carefully selected leaving sufficient extra

    capacity.

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    10.6.11 Controls, Indicators and Alarms

    Indication lamps and push buttons shall be provided and be coloured as follows:

    Lamp Marking Colour

    On

    FaultOff

    Green

    AmberRed

    Switch Button Marking Colour

    Start

    Stop

    Green

    Red

    10.7 Spare Parts

    List of spare parts shall include Manufacturers' recommended spare parts for all items of

    plant of the mechanical and electrical services installations to provide maintenance for a

    period of two years after the one year of warranty period.

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