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Nonequilibrium Thermodynamics Laboratories The Ohio State University
AIAA 2006-3076
MHD Flow Control and Power Generation in Low-Temperature Supersonic Air Flows
Munetake Nishihara, J. William Rich, Walter R. Lempert, and Igor V. Adamovich
D t f M h i l E i iDept. of Mechanical EngineeringThe Ohio State University
And
Sivaram Gogineni
Innovative Scientific Solution, Inc.Innovative Scientific Solution, Inc.
SupportNonequilibrium Thermodynamics Laboratories The Ohio State University
pp
AFOSR grant FA9550-05-1-0085
Phase I AFOSR SBIR with ISSI
MotivationNonequilibrium Thermodynamics Laboratories The Ohio State University
MHD boundary layer flow separation control in hypersonic inlets
N d l ti l l i t ti t l l t i l d ti it• Needs relatively low interaction parameter: low electrical conductivity, modest magnetic field, use of lightweight permanent magnets
• Full-scale boundary layers are ~10 cm thick: need to demonstrate MHD control of relatively large cross section area flows
MHD ti b d f h i hi lMHD power generation on board of hypersonic vehicles
• Mach number and stagnation temperatures are too high for a power turbine (M=6, T0~2,000 K): MHD may be the only feasible option0 y y p
Typical flow conditions i f i i iimply the use of low-temperature, nonequilibrium plasmas
Objectives
Nonequilibrium Thermodynamics Laboratories The Ohio State University
• Characterize MHD pulser-sustainer discharge plasma (discharge power, flow temperature rise, conductivity, Hall parameter, cathode fall)
• Isolate Lorentz force effect on core flow Mach number using static pressure measurements: flow acceleration / decelerationp
• Detect MHD power generation in unseeded and seeded low-temperature flows
• Determine range of applicability for on-board MHD power generation (with simulations of pulser –sustainer discharge in magnetic field)
MHD test section schematic
Nonequilibrium Thermodynamics Laboratories The Ohio State University
Static pressure port
Optical access window
Flow
down
up
Sustainer current
Static pressure port
DC electrode block
Pulsed electrode block
Optical fiber location and line of sight
Magnet pole
• Contoured nozzle• 12 cm long 4 cm x 2 cm test section
Flow
B
g p
west
• 12 cm long, 4 cm x 2 cm test section• Equipped with pressure ports and Pitot ports• Ceramic/copper pulsed and DC electrode blocks• Stagnation pressure P0=0.2-1.0 atm
east Static pressure port
Stagnation pressure P0 0.2 1.0 atm• Ionization: repetitively pulsed discharge
MHD wind tunnel (shown with CPT pulser)
Nonequilibrium Thermodynamics Laboratories The Ohio State University
CPT pulser: U=20 kV ν=50 kHz τ=20 30 nsecCPT pulser: U=20 kV, ν=50 kHz, τ=20-30 nsec
New FID pulser: U=10-40 kV, ν=100 kHz, τ= 3-5 nsec
• High ionization efficiency at high E/N• Excellent plasma stability (duty cycle ~ 1:1000)
Repetitively pulsed discharge (40 kHz rep rate)+ DC sustainer in M=4 air flow
Nonequilibrium Thermodynamics Laboratories The Ohio State University
+ DC sustainer in M=4 air flow
Voltage [kV]
10
20
Voltage [kV]Current [A]
Voltage
Current
-10
0
10 Current
-30
-20
10
VPEAK=13.2 kVIPEAK=31.3 A
Air, B=1.5 T-500 0 500 1000
Time [ns]
-40
30 PEAK 3 .3
,P0=1 atm, Ptest=13 torr, Umax=13 kV
Time [ns]
Plasma always remains uniform and stable for run times of several seconds
Pulse voltage and sustainer current in M=3 nitrogen flowP0=1/3 atm P =8 torr
Nonequilibrium Thermodynamics Laboratories The Ohio State University
P0 1/3 atm, Ptest 8 torr
5
10Voltage [kV]
25 μs
2.0Current [A]
0
5 25 μs
0.0
1.0
-10
-530 ns
-1.0
0 25 50 75Time [μs]
-150 25 50 75 100
Time [μs]
-2.0
Pulse energy 1-2 mJ
Time averaged pulsed discharge
<I> = 0.95 A (top curve) <I>=0.86 A (bottom curve) g p g
power 80-120 W DC discharge power 1.4 kW
N2 second positive band (C3Πu→B3Πg) emission in M=3 nitrogen: Flow temperatures with and without 1 4 kW discharge
Nonequilibrium Thermodynamics Laboratories The Ohio State University
Intensit [arbitrar nits] Intensity [arbitrary units]
Flow temperatures with and without 1.4 kW discharge
1.0
1.2Intensity [arbitrary units]
UPS = 0 kV
UPS = 2 kV 1.0
1.2Intensity [arbitrary units]
Synthetic spectra
T = 180 K
T 260 K
0.6
0.8
0.6
0.8
T = 260 K
T = 100 K
0.2
0.4
0.2
0.4
397 398 399 400 401Wavelength [nm]
0.0397 398 399 400 401
Wavelength [nm]
0.0
g g [ ]
Line of sight averagedT=180±20 K for both cases
ΔT~10 K (~90% of discharge power frozen in N2 vibrations)
Effect of Lorentz force and Joule heat on pressure and Mach number: 1-D theory
Nonequilibrium Thermodynamics Laboratories The Ohio State University
on pressure and Mach number: 1-D theory
Lorentz force⎞⎛
AIBBjF zy ≅=
Lorentz force⎟⎟⎠
⎞⎜⎜⎝
⎛⋅
−−⋅
−⋅= Q
uF
Mpu
dxdu &
γγ 1
112
( )[ ] ( )⎭⎬⎫
⎩⎨⎧ ⋅
−+⋅+−−⋅
−= Q
aMFM
Mdxdp &111
11 22
γγh
IRUIEjQ PSyy
)( −⋅≅⋅= αα&
Joule heat
⎭⎩ aMdx 1 AhjQ yy
α : Effective Joule heating factor
~0.1 due to energy storage in N2vibrational modePressure and velocity changes
for two different Lorentz force directions
5~1)1(// 2 +−=± MuduPdP γ
%10P±Δ
∆u±/u ~ 2%
/± udu %10~P
±
Analytic expressions for pressure rise and effective Joule heat factor
Nonequilibrium Thermodynamics Laboratories The Ohio State University
and effective Joule heat factor
MHD interaction parameter
210−≈=LBj zyη
Effective loading parameter
4≈⋅
=⋅
=EEj
K yyy αα2 10∞
≈=uρ
η 4≈==uBuBj
Kzzy
( ) 2( ) LBjM
Mpp zyAR ⋅−
+−⋅≅Δ−Δ
1112 2
2γ
: Pressure change for l ti f +F
ApΔ
( ) LEja
MMpp
yy
RA
11
2
2
−−Δ+Δ
≅γ
α
accelerating force, +F
RpΔ : Pressure change for t di f F
( ) j yyγretarding force, -F
Momentum transfer from electrons to neutral flow:how significant is it?
Nonequilibrium Thermodynamics Laboratories The Ohio State University
how significant is it?
# f f lli i
Ey40nN eτν
# of momentum transfer collisions per neutral particle
φdrvFlow u
Neutral velocity change per collision
4.0~~N
N erescollcoll τν
,tan dr mvφ β= =
,dr mvsmv
Mmu drcoll /15~2~ ±±Δ β
tandrv
φ β= =B Neutral flow velocity change
smNuu collcoll /12~2 ⋅Δ=Δ ±
311e cm10n −= cm/s107v 6
dr ⋅= 5β =∆u±/u ~ 2%
7e 101Nn −⋅= 110
coll s105ν −⋅= μsec75τ res =∆u±/u 2%
Isolation of Lorentz force effect from Joule heating effect
Nonequilibrium Thermodynamics Laboratories The Ohio State University
Test sectionDecelerating force
jup
B
Bj
B
jwest east
downj
j
A l ti fFlow Accelerating force
j
Lorentz force: B j polarity dependent
Magnet pole
j
BB
jLorentz force: B, j polarity dependent
Joule heating: polarity independent
j
Static pressure measurements in M=3 dry air flows
Nonequilibrium Thermodynamics Laboratories The Ohio State University
Air, P0=250 torr, Ptest=8.7 torr
UPS=2 kV, R=0.5 kΩ, <I>=1.2 A1.3
Normalized pressure
di f
Dry air: B=1.5 T, R=1.0 kΩ
Pulsed discharge duration 0.5 s1.2
Retarding force
B east, j down
B west, j up
11.0=Δ−Δ
ppp AR1.1
Accelerating force
B east, j up
B west, j downp
1.0
1-D MHD model prediction:
α=0.101.0 2.0 3.0i
0.9Pulser alone
Time [s]
Static pressure measurements in M=3 N2 flows
Nonequilibrium Thermodynamics Laboratories The Ohio State University
2
Nitrogen, P0=250 torr, Ptest=8.5 torr
UPS=2 kV, R=0.5 kΩ, <I>=0.9 A1.3Normalized pressure
Nitrogen: B=1.5 T, R=0.5 kΩ
Pulsed discharge duration 0.5 s1.2
Retarding force
B east, j down
B west, j up
12.0=Δ−Δ pp AR
1.1
Accelerating force
B east, j up
B west, j downp
1.0
1-D MHD model prediction:
α=0.111.0 2.0 3.00.9
Pulser alone
Time [s]
M=3 room air flows:Comparable pressure rise but no Lorentz force effect
Nonequilibrium Thermodynamics Laboratories The Ohio State University
Comparable pressure rise but no Lorentz force effect
1 5
2.0Current [A]
Dry air, <I> = 0.51 A
Room air, <I> = 0.052 A
1.2Normalized pressure
Room air: B=1.5 T, R=0.5 kΩ
Retarding force, <I> = 0.076 A
1.0
1.5
1.1
Accelerating force, <I> = 0.094 A
0.0
0.51.0
0 25 50 75 100-0.5
1.0 2.0 3.00.9
Time [μs] Time [s]
OHOOHOe 2222 +→++ −Lower current due to rapid electron attachment:
Comparable flow heating due to rapid vibrational relaxation N2-H2O: α=0.40
Comparison with quasi-1-D theory
Nonequilibrium Thermodynamics Laboratories The Ohio State University
3.1
3.2Mach number
Joule heating factor
0
1.3Normalized pressure
Joule heating factor
0 1
2.9
3.0
α = 0
α = 0.11.2
α = 0.1
α = 0.05
α = 0.0
2 6
2.7
2.8
ΔM
1 0
1.1
2.4
2.5
2.6
2 0 1 0 0 0 1 0 2 00.9
1.0
Air
Nitrogen
-2.0 -1.0 0.0 1.0 2.0Current [A]
-2.0 -1.0 0.0 1.0 2.0Current [A]
Decelerating force Accelerating force ΔM±=-0.13 at I = ±1.0 A in air
Comparison with quasi-1-D theory (continued)What would it take to increase Mach number?
Nonequilibrium Thermodynamics Laboratories The Ohio State University
What would it take to increase Mach number?
0.15Normalized pressure difference ( ) LBj
MMpp zyAR ⋅−
+−⋅≅Δ−Δ
1112 2
2γ
0.10
Very good agreement with experiment
0 05 Nitrogen0.05 Nitrogen
Dry air
Eq. (9)
Eqs. (2-5)
)1.0(4 =≈⋅
=⋅
= ααα
uBE
uBjEj
Kz
y
zy
yyeff
0.0 0.5 1.0 1.5Current [A]
0.00q ( )
True flow acceleration (Keff~1) would require increasing conductivity by arequire increasing conductivity by a
factor of 4 (up to σ=0.3 mho/m)
Cathode voltage fall vs. MHD e.m.f. (open voltage):Power generation show stopper
Nonequilibrium Thermodynamics Laboratories The Ohio State University
V lt [V]
Power generation show stopper
A A β 1 8
20
30
40Voltage [V]
B = +1.5 T0.8
1.0Average current, A
Nitrogen
B=0T
B=0.75T
β=1.8
β=1.2
0
10
20
B = 0 T0.6
B=1.5T
σ=0.073mho/m
β
-30
-20
-10
B = -1.5 T0.2
0.4
0 10 20 30Time [μs]
-40
-30
0 500 1000 1500Voltage, V
0.0
Uc= 250-500 V (increasing with B field)
Uopen= uBh = 25-30V (independent of σ)
g ,
Red flag: Cathode layer not self-sustained in power generation regime
Cathode layer bottleneckNonequilibrium Thermodynamics Laboratories The Ohio State University
y
Self sustaining criterion:0.4
Current [A]
)/11ln( γα +=dSelf-sustaining criterion:Pulse rep. rate: 100 kHz
0.2 Uopen<<Uc (αd<<1), γ<<1Low secondary emission from cathode
0.0
UPS= 500 V, <I> = 0.17 A
Low secondary emission from cathode
Secondary electrons emitted from cathode do not multiply
0 4
-0.2 UPS= 300 V, <I> = 0.10 A
UPS= 200 V, <I> = 28 mA
UPS= 100 V, <I> = 8.8 mANot a problem in high-temperature
MHD: thermionic emission0 10 20 30
Time [μs]
-0.4
E l l MHD ( A)
MHD: thermionic emission
Extremely low MHD currents (~mA)
at relatively high conductivity (σ>0.07-0.08 mho/m)
Pulser-sustainer discharge modeling calculations: kinetic model validation
Nonequilibrium Thermodynamics Laboratories The Ohio State University
calculations: kinetic model validation
0.8Current [A]
Experiment
Calculation
0.8Current [A]
0 4
0.6Calculation
0 4
0.6
0.2
0.4
0.2
0.4
Exp. <V> = 480 V
0 200 400 600 8000.0
0 50 100 1500.0
Exp. <V> = 530 V
Calc. <V> = 530 V
Voltage [V] Time [μs]
2-D time-dependent pulser-sustainer MHD discharge model
Reasonably good agreement with experiment → can be used for design study calculations
MHD discharge modeling calculations: power generation parametric design study (B=0)
Nonequilibrium Thermodynamics Laboratories The Ohio State University
generation parametric design study (B 0)
B=0, U=50 V
No field penetration into plasma
Extremely low current (0.52 mA)
Current w/o cathode layer bottleneck: 83 mA
Adding up to 0.1% seed(varying α) and/orusing high-emissionelectrodes (varyingγ=0.01-1.0) do not helpγ 0.01 1.0) do not help
MHD discharge modeling calculations: power generation parametric design study (B=1 5 T)
Nonequilibrium Thermodynamics Laboratories The Ohio State University
generation parametric design study (B 1.5 T)
B=1.5 T, U=50 V
No field penetration into plasma
Current circles around plasma
Extremely low current (0.26 mA)
Adding up to 0.1% seed(varying α) and/orusing high-emissionl t d ( ielectrodes (varyingγ=0.01-1.0) do not help
Is there a way out?
Pulser sustainer discharge at higher voltage (B=0 T)
Nonequilibrium Thermodynamics Laboratories The Ohio State University
B=0 T U=530 VB 0 T, U 530 V
Greater field penetration into plasma
Much higher current at the same conductivity (0.43 A)
Pulser-sustainer discharge at higher voltage (B=1.5 T)
Nonequilibrium Thermodynamics Laboratories The Ohio State University
B=1.5 T, U=530 V,
Very weak field penetration into plasma
Extremely low current (4 5 mA)Extremely low current (4.5 mA)
Increasing MHD open voltage: three options
Nonequilibrium Thermodynamics Laboratories The Ohio State University
Uopen= uBh (h=4 cm) Uopen/Uc~0.1
Increasing flow velocity: T0~u2 too low (300 K)
Increasing B field: both Uopen and Uc increase with B
Increasing MHD electrode separation: can this work?Increasing MHD electrode separation: can this work?
Proposed solution: scale up electrode separation h, run generator in Hall mode (Uopen= β·uBh, β=2-3)
SummaryNonequilibrium Thermodynamics Laboratories The Ohio State University
y
Stable high-power MHD pulser/sustainer discharge operation (up to 1.5 kW)
Static pressure measurements:
Diff i t ti i b l ti d t di L t•Difference in static pressure rises by accelerating and retarding Lorentz forces
•Comparison with 1-D MHD flow model: Good quantitative agreement
•First experimental evidence of MHD deceleration of cold M=3 nitrogen and air core flows
L t t MHD ti i t / d liLow-temperature MHD power generation experiments / modeling:
• Low open voltages reduce MHD current by more than two orders of magnitude (cathode layer bottleneck)g y
• This effect cannot be reduced by seeding the flow or by using electrodes with high secondary emission coefficient (γ~1)
• Need to increase MHD e.m.f. (open voltage) by at least an order of magnitude