Aegis® HPCV Series high integrity ball valves feature the most advanced technology available for isolating and controlling industries’ most hazardous process liquids and gasses. Engineered to exceedindustry’s pertinent standards and Method 21 requirements of the Clean Air Act, the HPCV valves incorporate design and sealing technologies that are essential in assuring reliable long term performanceand environmental protection. Our in-depth knowledge of materials and industrial processes allows us to advise our customers on the selection of the most appropriate valve for their applications.

Sizes: 1/2” – 10” ANSI 150#, 300# and 600# flanged style. Larger sizes available on request.

Design Standards: ASME B 16.34, ASME B 16.5, ASME B 16.10, API 607, API 598, BS 6755 Part 2, MSS SP-54, MSS SP-55 MSS SP-61and Chlorine Institute Pamphlet #6.

Flange to Flange Conform to ASME B 16.10 allowing the direct replacement of ball valves, plug Dimensions: valves and gate valves. Aegis’s innovative GV Series features ASME 300#

flanged globe valve dimensions allowing direct replacement.

High Integrity: Engineered to control fugitive emissions, the HPCV series valve features a welded body/bonnet connection and a dynamically loaded mechanical shaft sealing system that energizes a double set of PTFE Chevron style packing with a strategically placed lantern ring. Bolted body/bonnet connections are also available.

Zero Leakage Each individual valve is tested for absolute bubble shutoff and zero stem leakage Performance: in accordance with ASME B 16.34 and API 598 specifications.

One Piece Body The HPCV series valve is engineered to eliminate fugitive emissions associatedDesign: with mis-aligned piping, vibration and temperature cycling. Our certified high

quality industrial grade castings and forgings exceed the minimum wall thickness requirements specified within ASME B 16.34.

Blowout Proof Stem: The one piece internally mounted blow out proof design is intrinsically safe. It features a perfectly straight profile and has a polished finish to ensure the integrity of the packing.

ISO Mounting An intregrally cast ISO mounting flange allows for inexpensive automation.Flange:

Fire Safe: Tested in accordance with API 607 and BS 6755, the strategically placed tertiarygraphite seals provide a secure fire safe design.

Features of Aegis® HPCV Series Ball Valves

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Features of Aegis® HPCV Series Ball Valves (continued)

Chlorine Prepared: All HPCV chlorine service valves are cleaned, tested, dried and packaged in accordance with the Chlorine Institute Pamphlet #6 specifications.

Bi-Directional and Pressure relief associated with the entrapment of liquefied compressible gases isUni-Directional achieved through either self relieving seats or a relief hole drilled in the face ofDesign: the upstream side of the ball. Uni-directional valves have a flow direction arrow

attached to the body.

Temperature Ratings: -150°F to 500°F depending on the materials selected.

Lockout Device: Designed to meet OSHA and Plant Safety lockout requirements.

Traceability: Each valve is assigned an individual serial numbered stainless steel tag after successfully completing all testing requirements. This unique serial number ensures total traceability for the life of the valve.

Positive Material A PMI process is performed on all critical components. Each component isIdentification: stamped allowing complete identification.

Mill/Test Mill/Test certificates are available for each valve allowing total traceability ofCertificates: all components. The document reports all testing results and also

identifies all materials of construction.

External Corrosion All carbon steel body valves are protected by a 3 part highly corrosionProtection: resistant epoxy paint.

Paraflon Seat Aegis’ fully fluorinated molecular enhanced PTFE polymer is engineered toTechnology: significantly improve valve performance by offering enhanced physical properties,

improved temperature ratings and resistance to the effects of permeation.

Quality Aegis' HPCV series valves are engineered and manufactured under company Assurance: committed quality assurance processes that have been audited and approved by

ISO 9001, PED (Pressure Equipment Directive) and TUV. All valves are manufactured utilizing modern computer-aided production methods guaranteeing the control of the manufacturing process and the reduction of rework.

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HPCV / MC Series Dimensional Data and Weight

* ASME 300 lb. globe valve replacement.

*

SIZE 3/4 1 11/2 2 21/2 3 4 5 6 8 10øE 62 62 62 85 85 85 120 125 125 175 175øF 50 50 50 70 70 70 102 102 102 140 140øG M6 M6 M6 M8 M8 M8 M10 M10 M10 M18 M18øH 35 35 35 55 55 55 70 70 70 100 100L 17 17 17 23 23 31 31 31 31 65 65

øM M5 M5 M5 M6 M6 M6 M10 M10 M10N 5 5 5 5 5 6 6 6 6O 12 12 12 18 18 25 25 25 25P 15 15 15 21 21 29 29 29 29Q 8 8 8 12 12 16 20 20 20 14 14

øR 12 14 14 20 20 29 29 29 29 45 45S 2 2 2 2 2 2 2 2 2 6 6Z 24 24X 52 52

tolerance

+0 / -.01

c11d10

Dimensions in MM.

8 ” and 10 ”

Dimensional Data / Inches

Weight lbs.

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AEGIS FLOW TECHNOLOGIES

HPCV / MC Series Cv and Torque Data

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HPCV Series Bill of Materials

HPCV series valves fulfill the Chlorine Institute Pamphlet #6 material requirements forService Classes 1 through 6. Other materials are available upon request.

Ratings: Based on the information contained in ASME B16.34 and Annex F of B16.34.

Valve Body Ratings

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SIZE PRODUCT BODY / INSERT STEM1/2” V1-HPCV/150-MC B1-A350 LF2 Carbon Steel (-50°F) M1-Hastelloy C2763/4” V2-HPCV/300-MC B2-A350 LF3 Carbon Steel (-150°F) M2-Hastelloy C221” V3-HPCV/600-MC B3-A216 WCB Carbon Steel (-20°F) M3-Hastelloy C41 1/2” V4-HPCV/GV-300-MC B4-A352 LCB Carbon Steel (-50°F) M4-Monel 5002” B5-A351 CF8M Stainless Steel M6-Inconel 6003” B6-A351 CN7M Alloy 20 M7-316 Stainless4” B7-A494 M35-1 Monel M8-Duplex Stainless6” B8-A494 CW-2M Hastelloy C276 M9-Other8” B9-Duplex Stainless10” B10-A494 CZ-100 Nickel 200

B11-Other

BALL SEATS PACKING CLEANING/PREPK1-Hastelloy C 276 S1-Paraflon® P1-PTFE CL-ChlorineK2-Hastelloy C22 S2-PTFE P2-Graphoil CX-PeroxideK3-Hastelloy C4 S3-RPTFE P3-Other CO-OxygenK4-Monel S4-PEEKK5-Duplex Stainless S5-UHMPEK6-316 Stainless S6-MetalK7-Nickel 200 S7-OtherK8-Other

OPERATOR ACCESSORIESB-Bare Shaft PS-Proximity SwitchH-Lever Handle MS-Micro SwitchG-Manual Gear PP-Pneumatic PositionerDA-Double Acting Actuator EP-Electro Pneumatic PositionerFC-Fail Closed Actuator PR-Pressure RegulatorFO-Fail Open Actuator SV-Solenoid Valve

Aegis and Paraflon are registered trademarks of Aegis Flow Technologies L.L.C.printed 1104

HPCV Series Ball Valve Ordering Information

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