Advc2-1185 Advc Ftim Installation r01 Web

Schneider Electric (Australia) Pty Limited 80 Schneider Road, Eagle Farm, Qld 4009 AUSTRALIA Tel: +61 7 3635 7500 Fax: +61 7 3635 7560

FTIM Installation guide Fast Trip Input Module (FTIM) for ADVC Controller Range

Scope of this documentThis document describes the installation procedures for the FTIM with ADVC Controller. Limitations This document is copyright and is provided solely for the use of the purchaser. It is not to be copied in any way, nor its contents divulged to any third party, nor to be used as the basis of a tender or specification without the express written permission of the manufacturer. Disclaimer The advisory procedures and information contained within this document have been compiled as a guide to the safe and effective operation of products supplied by Schneider Electric Recloser Solutions. It has been prepared in conjunction with references from sub-assembly suppliers and the collective experience of the manufacturer. In-service conditions for use of the products may vary between customers and end-users. Consequently, this document is offered as a guide only. It should be used in conjunction with the customers own safety procedures, maintenance program, engineering judgment and training qualifications. No responsibility, either direct or consequential, for injury or equipment failure can be accepted by the manufacturer resulting from the use of this document. Copyright 2009 by Schneider Electric. All rights reserved. No part of the contents of this document may be reproduced or transmitted in any form or by any means without the written permission of the manufacturer. Document part number ADVC2-1185

FTIM Installation Guide (ADVC2-1185) Page 2 Schneider Electric

1 Introduction The FTIM (Fast Trip Input Module) is an ADVC Controller Range accessory that accepts external control signals from third party devices. It provides optically isolated inputs. These allow connection of an external protection relay or Remote Terminal Unit (RTU). The electronic circuit is installed in a die cast, sealed enclosure which is attached to the upper accessory mounting tray of an ADVC ULTRA controller. It is possible to interface external trip, close or block signals to the recloser controller via the FTIM.

1.1 Compatibility The FTIM is compatible with the ADVC Controller range. If a controller will be used with an FTIM, a connection cable for the module has to be included during manufacturing. It is therefore necessary to specify the intended use of an FTIM when ordering the controller. Note this connection cable cannot be retrofitted in the field. An FTIM can be used with controllers displaying one of the following part numbers on the rating plate: Part number 1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 88xxxx2xxx 8 8 x x x x 2 x x x 88xxxx3xxx 8 8 x x x x 3 x x x 88xxxx5xxx 8 8 x x x x 5 x x x The part number has to start with 88 and the 7th digit must be a 2, 3 or 5.

1.2 Parts supplied with the FTIM The following parts are supplied with each FTIM.

1 x FTIM module 4 x M5 stainless steel screws 4 x flat washers and 4 x spring washers 1 x EMC cable gland

2 Specifications Isolated power supply output: 12 15 Vdc , 100 mA max. Optically isolated inputs: ON = 12 150 Vdc, 12 150 Vac. OFF = 0 3 Vdc, 0 3 Vac. Dimensions [mm]: 188 high, 119.5 wide, 37 deep. Controller connection: Shielded cable with shielded 15 pin D-type connector.

FTIM enclosure

Terminals

Controller connection

Output Isolated 12 Vdc power supply terminals - Negative

+ Positive Isolated power source to external switches.

Inputs Optically isolated inputs

1 Fast Trip Input to trip the recloser

2 Fast Close Input to close the recloser

3 Trip Block Input to block all trip and close commands.

4 Close Block Input to block all close commands.

Note: The EMC gland and shielded cable are essential for reliable operation.


3 FTIM installation The FTIM must be fitted to the upper accessory mounting tray.

3.1 Removing and installing the mounting tray

3.2 Attaching the FTIM Method:

1. Remove the Upper Accessory Mounting Tray from the ADVC ULTRA cubicle (see 3.1);

2. Two mounting options are provided on the tray (Left and Right). Select a convenient option;

3. Align the FTIM to the 4 holes as indicated. Using the screws and washers provided, attach the FTIM to the tray. Tighten the screws to 4Nm of torque; and

4. Fit the tray and FTIM in the Upper Accessory Mounting Space using the existing mounting points (see 3.1).

Mounting holes

3.3 Connect the FTIM to the controller Turn all power to the controller OFF. (See adjacent PSU photo).

Connect the shielded 15 pin D connector to the FTIM. Fasten the connector properly to ensure a reliable connection. Turn all power to the controller ON when the installation is complete.

Upper accessory tray removal

It is very easy to remove the upper accessory mounting tray: 1. Undo and remove the self locking nuts and washers; 2. Rotate the accessory tray to the slide-out position by lifting

the bottom of the tray away from the cubicle; and 3. Slide the tray to your left.

To install the upper tray, locate the accessory tray hinges to the left of the brackets in the top corner of the cubicle. Use the corner as a guide and slide the tray to your right. The self-locating hinges will guide the tray into the brackets. Continue to slide the tray until the hinges are completely inside the brackets. Rotate the tray into the lock-down position and fasten the nuts.

Warning: Failure to power OFF the controller when connecting the FTIM to CAPE may cause unwanted trip/close operation.

1 1 2

3

Hinges

Brackets

Mounting option Left

Mounting option Right


4 Electrical connections

4.1 Using the built-in isolated supplyThe FTIM has a built-in isolated power supply that can be used as field excitation voltage. The following connection diagram describes using this DC voltage as a source to supply the external switches.

4.2 Using an external source It is also possible to use a custom AC or DC source for field excitation of the external switches. This supply must be isolated from earth. Field excitation voltage: 12 Vac/dc up to 150 Vac/dc.

4.3 Shielded cable For the external connections, shielded cable with the following main characteristics is recommended: Operating Temperature: -55C to +105C Voltage Rating: 600 V Product Description:

Conductor: Stranded Tinned Copper Number of Cores: 10 Area Conductor: 0.22 mm External Diameter: 7.2 mm Insulation: Colour-Coded PVC Shield: Braided Tinned Copper

(90% Coverage) Jacket: PVC

Picture of the shielded cable (not supplied)

4.4 Cable Gland Specification An M20 EMC cable gland with the following main characteristics is required:

Diameter, cable max: 12 mm Diameter, cable min: 6 mm Diameter, cable screen min: 5 mm Material: Brass Plating: Nickel Thread size: M20 Length, thread: 8 mm IP Rating: IP68

Picture of the EMC cable gland (supplied)

-+

1

2

3

4

SW 1

SW 2

SW 3

SW4

Close Block

Trip Block

Fast Close

Fast Trip

Field excitation voltage 12 150 Vac/dc

External

FTIM

-+

1

2

3

4

SW 1

SW 2

SW 3

SW 4

Close Block

Trip Block

Fast Close

Fast Trip

External

FTIM

Warning: Field excitation MUST NOT be provided from the battery nor the radio power supply.

Warning:The field excitation power supply must be isolated from earth.


4.5 Customer Cable Installation 4.5.1 EMC gland installation

Method Illustrations

1. At 120 cm from the cable-end that will be connected to the FTIM, remove 2 cm of the plastic sheath to expose the earth braid.

2.

Push the end of the cable that will be connected to the FTIM through the cable gland in the direction as shown.

Note: Pushing the cable in the opposite direction will damage the gland.

Note: Correct installation of the EMC gland is essential for reliable operation.

Sleeve

Seal

Clamping ring Gland body

O ring

Braid connection

Earth braid

Cable sheath

2 cm

120 cm


Method Illustrations

3.

Continue pushing the cable through the gland, until the earth braid aligns with the gland.

4. Ensure the earth braid is in contact with the braid connection ring in the gland.

5. Ensure the seal and clamping mechanism is overlapping with the plastic sheath. Tighten the gland sleeve to firmly grip the cable in place.

6.

Select a 20mm hole in the base of the controller. The two holes on the right hand side are provided for this purpose.

Remove the plug and fit the cable with gland.

4.5.2 Cable termination 1. Use cable ties to secure the cable to the cubicle

wall. 2. Cut the cable to the appropriate length, and

terminate the cable at the FTIM connectors.

Note: Shielded cable is essential for reliable operation. See 4.3.

FTIM and IOEX cable holes

2 cm

Documents

Advc2-1185 Advc Ftim Installation r01 Web