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Advant 800xA | Advant OCS | Bailey Infi 90 Bailey Net 90 | Contronic | Master | Procontic
Procontrol | Taylor MOD 30 and Mod 300
Distributed Control Systems for Industrial Automation
ABB
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SYMPHONY/Harmony Enhanced with IndustrialIT
The Enterprise Management & Control Systemfor Optimizing Process & Business Operations
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Within ABB’s new family of integratedsoftware and hardware solutions –collectively known as Industrial IT – theABB Symphony™ Enterprise Managementand Control System offers customersa solid foundation for the addition of newIndustrial IT components. Symphony user’sof Harmony I/O, control and communica-tion elements retain all the process securityand existing configuration value of theirnew or existing harmony controls whilegaining the new and innovative features andstrategies fundamental to Industrial IT.
SYMPHONY enhances the real-time sharingof knowledge between related, but diver-gent, enterprise operations. Fully equippedwith an integrated set of decision-makingtools, Industrial IT makes it possible for real-time information to be shared – and its valuecompounded – throughout an organization.The result is better and faster decisions thatoptimize company assets, whether people,raw material, process, or infrastructure.
Open Architecture forSeamless IntegrationIndustrial IT applications are designed tobe used as stand-alone or integrated solutions,enabling the flexibility to implement therequired functions today and the agilityto add on as needs evolve. ABB’s diligentuse of open standards simplifies the taskof interfacing with existing automationand information systems, while the provenSYMPHONY progression ensures anadditional layer of established investmentprotection.
The Evolution Continues…Industrial IT is the latest installment ona greater than 20-year commitment that ABBhas honored with its DCS users. Thecompany’s pledge of Evolution throughEnhancement ensures that future advancesin system technologies will not compromisethe customer’s current investments. Whileother vendors may talk about investmentprotection, ABB’s proven program is trulyunique in the industry. All told, from theintroduction of Network 90 in 1980, througheach of the evolution steps of INFI 90, INFI90 OPEN and SYMPHONY, to the introduc-tion of Industrial IT, this family of systemsrepresent the largest contiguous installedbase of any process automation system inthe world – an installed base exceeding USD$5 billion!
A Global LeaderToday, Evolution through Enhancementhas expanded to include the latest productsand services from the world’s largest auto-mation supplier; including instrumentation,analytical devices, meters, robotics, drives,motors, machines, manufacturing executionsystems, and control products and systems.Backed by common Industrial IT technologyand industry specific expertise, ABB’s automa-tion portfolio provides the seamless linkbetween process and business managementto deliver knowledge-based solutions.
Reaching New Levelsof Productivity
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Making real-time business decisions toprevent or limit process upsets requires aconsistent infrastructure for data, operations,configuration, and maintenance across theentire enterprise. The foundation of thisconsistent infrastructure is ABB’s AspectObject™ technology provided by the AspectIntegrator Platform (AIP) component. Every
Two Decades of EnhancementsIndustrial IT software product is based uponthe AIP component. Symphony Harmonyfully participates in an integrated IndustrialIT environment by leveraging the full powerof the Aspect Object technology by employ-ing an open, enterprisewide architecture thatsupports a seamless communications fabricto every level of control – from field I/O to
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plantwide and multi-plant systems. SYMPHONYHarmony essential security and provenavailability at the control level are integratedwith enterprise network strategies for totalenterprise communication.
The scalable SYMPHONY Harmony architec-ture allows for easy integration of ABBIndustrial IT components, such as Operate
IT, Produce IT, Inform IT, and Optimize IT.In addition, non-traditional DCS functionalareas, such as field device management andPLC controls, simply “plug-and-produce” inthe SYMPHONY Harmony architecture viaother ABB Industrial IT components, suchas Engineer IT and Control IT.
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ABB’s Industrial IT with SYMPHONY solutionsreach beyond the traditional boundaries ofdistributed control systems to support theplatform, application and professionalservice needs of total enterprise manage-ment and control.
SYMPHONY’s multi-tiered span of controlprovides a secure foundation with robust,but flexible, base level regulatory andsequence control. Solutions continuethrough the full range of higher level man-agement and advanced control functions toinclude: production management, mainte-nance management, simulation, historian,and network management. The integrationof these powerful features is achieved throughSYMPHONY’s integrated “plant-centric”architecture. Embodied in the principles ofopen, real-time networking, the SYMPHONYarchitecture provides a scalable communica-tions fabric that spans and integrates loop,unit, area, plant, and interplant controls.
Industrial IT with SYMPHONY dramaticallyimproves enterprisewide productivitythrough four powerful, integrated classesof products:
Harmony Series Area Management andControl Products – a comprehensive set oftraditional process, regulatory and sequencecontrol services and I/O interfaces
Composer Series System Engineering Tools –an integrated suite of engineering andmaintenance tools designed to supportthe complete automation project, includingplanning and data acquisition, configurationmanagement, library management, commis-sioning, and operation
Operate IT-Process for Harmony and otherHuman System Interfaces – a range ofconsole products for accessing and viewingdata from multiple operating environments,from process control and I/O to plantand enterprise information
Industrial IT Plant Optimization andManagement Solutions – a powerful suiteof products and services for plant manage-ment and control focused on increasingasset utilization and on optimal managementof plant capacity
Powerful Toolsfor Enterprise Management and Control
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Plant Optimization& Management
Engineering, Operation& Maintenance Tools
Human SystemInterfaces
Area Management& Control
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Control Products
The Harmony product series consists ofa family of process controllers, communica-tion couplers and I/O interfaces. Thirty-twobit processing, coupled with modularscalability, make the Harmony family apowerful and versatile performer.
Harmony Controllers feature an extensivelibrary of over 240 pre-defined advancedcontrol algorithms and user-definable func-tions. These functions provide the power toeasily design complex control strategies to fitany control application, including continu-ous, sequential, batch, and advanced control.In addition to standard “function code”implementation, Harmony Controllers sup-port batch language, “C” programming andeven multi-variable control. Available in bothrack and block packaging, the multifacetedHarmony Controllers communicate simulta-neously with numerous field communicationprotocols.
Harmony I/O, available in rack and remoteform factor options, provide a wide varietyof input/output and signal conditioningcapability, ranging from standard analog anddigital I/O to specialty I/O like turbinecontrol and fieldbus. Modular I/O packag-ing options and high speed field communi-cations allow for remote I/O distances inexcess of 2KM. Redundant I/O, at thechannel level, redundant power and redun-dant communications provide the highestlevel of I/O availability in the DCS industry.
SYMPHONY’S control products supportABB’s Evolution through Enhancementstrategy by providing backward compatibil-ity with Bailey Network 90, INFI 90 and INFI90 OPEN systems and can execute all multi-function processor (MFP) operations. Also,the addition of Industrial IT components,when used for non-traditional DCS plantcontrol applications such as AC800 formotor controls and remote terminal unit(RTU) operations, complement the Harmonyfamily of products. Data exchange betweenthese areas of control is facilitated at boththe controller and human system interface(HSI) level.DCS Center
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To ensure that the SYMPHONY system canbe efficiently configured and maintained,ABB has designed a comprehensive suiteof Composer Series tools. The Composertools provide a visual environment for easyconfiguration of control system strategies,global configuration databases and HSIgraphics, and manage system librariesof reusable software components.
The working environment of Composerfor Harmony simplifies the configurationand maintenance of SYMPHONY systemsby providing a standard Microsoft®
Windows environment, which enablesthe user to easily explore the currentsystem configuration and configure newelements. The use of a common system,or project-wide database, eliminates theduplication of data entry and automatesthe configuration of many interrelated tasks.Composer also provides complete systemdocumentation of the “as installed” and“commissioned” systems.
The Composer Series tools provide twokey features for system configuration. Byutilizing a multiuser client/server architecture,they allow configuration information to beaccessed, created and modified simultaneouslyby different users. Composer’s integratedexplorer presents a single, unified view ofthe SYMPHONY system architecture, andallows the appropriate tool for each systemelement to be invoked directly from thatelement.
Consistent with ABB’s commitment toEvolution through Enhancement, theComposer Series was designed to integratewith ABB’s Industrial IT products, whilemaintaining compatibility with SYMPHONYand INFI 90 OPEN systems. Planned integra-tion with other components of ABB’sEngineer IT suite will allow Composer toolsto further enhance design and maintenanceefficiencies throughout the enterprise.
Engineering Tools
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Operate IT Process PortalProcess Portal is a feature rich, web-enabledHSI designed as a native Windows-basedproduct. A managed Windows workplacewithin a web browser environment supportsits users with intuitive navigation and com-patible integration with other ABB and thirdparty web-enabled applications, allowingusers to efficiently access and monitorinformation flow through the control system,the process, the plant, and the entire enter-prise.
Providing the versatility needed to meet everchanging operational and process needs,Operate IT supports custom navigationaltoolbars and user profiles for definingappropriate workspace behavior. Operate ITsupports the full spectrum of plant andenterprise personnel needs including graphi-cal user interface, process data collection,storage and analysis tools, an advancedalarm management system, a comprehensivehistorian, and an advanced reporting pack-age. As part of an open system, Operate ITembraces OPC™ to provide a standardinterface method with third party devices,and incorporates OPC client and OPC serverconnectivity.
Conductor SeriesConductor provides an incremental seriesof platforms for HSI that complement theinherent functionality of the control systemwith the basic suite of operator directedfeatures and functions. These versatilefeatures and functions are ergonomicallydesigned to facilitate process monitoring,control, fault mitigation, and optimization.They offer more than just a way for opera-tors to interact with machines. They providesystem users with expanded dynamic accessto all plantwide or enterprisewide informa-tion through open system connectivity.
Operator Interface
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Aspect ObjectsProcess Portal provides all of the traditionalhuman system interface functionality such asevent and alarm management, customgraphic displays, faceplate and tuningdisplays, trending, and reporting. Throughthe use of ABB’s unique Aspect Object™technology, Process Portal provides inte-grated information access and sharing,intuitive navigation and efficient engineer-ing. An Aspect Object represents a physicalor logical part of the automation installation,such as a valve, pump or actual batch, butalso process units or combinations of hard-ware units. All information, or aspects,belonging to those objects is structured infunctional windows called aspect views.Examples of aspects are historical data,process signal data or technical specifications.
Operators gainthe advantage ofsingle-click accessto information-richaspect views…
ERP interfaces
PDF technicaldocumentation
Data tags
Word documentation
CAD specifications
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Data Management
To achieve true enterprise automation,Industrial IT with SYMPHONY componentsgo beyond traditional process control totightly integrate both control and manage-ment functions from the plant floor to theexecutive staff. To achieve this increasedspan of control, ABB offers a suite of plantmanagement and control products, rangingfrom plant information management to plantoptimization applications.
Industrial IT plant management and controlproducts improve enterprise productivity by:
• Providing secure, tightly integrated baseregulatory and sequential controls
• Scaling advanced control across a range oftechnologies
• Facilitating process information propaga-tion throughout the enterprise
• Providing for both adaptive and predictivedecision support practices
• Supporting E-commerce and B2B strate-gies with real-time enterprise data
• Imparting protected web access when andwhere appropriate
Advanced Control for IncreasedEfficiencyAdvanced control packages provide opti-mum production management solutions.From multi-variable control applications atthe controller level to enterprise spanningPavilion solutions, Industrial IT delivers afoundation for advanced control techniquesin real-time. Backed by industry specificexperience and know-how, Industrial ITadvanced control applications designed toinsure that plants will operate more efficiently,profitably and competitively.
Inform ITInform IT is the key element of informationmanagement. Information management isessential for understanding asset perfor-mance and designing procedures for opti-mizing assets over their life cycles. WithInform IT, users increase engineering effi-ciency by working in a flexible distributedenvironment offering both high data securityand remote access. The platform providestools to capture, archive, model, and analyzedata to create informative reports and tomake better decisions.
ABB provides industry specific extensions ofInform IT – such as profile and contourvisualization for paper and flat sheet pro-cessing – as well as other applications wherequality gauging systems are required.
Process Information Web Server (PIWS)supports controlled intranet informationaccess across the enterprise. PIWS can assistcustomers who have a constant need forprocess information and status as well ascustomers with temporary requirements.
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Produce ITProduce IT provides batch productionmanagement solutions, delivering unsur-passed batch-to-batch consistency, qualityand productivity. These measurable resultsare achieved through an unmatched leveland scope of batch control integrated withscheduling, electronic batch records, HSI,history, and controllers. Whether a process ismanual, automated or both, Produce IToffers solutions for stand-alone environmentsor for integrated operation with ERP, DCS, etc.
Linking Process Control withEnterprise ManagementEnterprise Production Management Softwarecapabilities permit facilities to link processcontrol with enterprise management andother information systems to support regula-tory compliance and collaborative com-merce, facilitate decision-making and permitoptimal capacity utilization and supply chainmanagement. Offerings are available forboth Windows and UNIX platforms.
These Industrial IT optimization technologiescan be added to a customer’s SYMPHONYsystem today, helping to achieve the com-petitive advantage necessary to operate inthe dynamic global marketplace. ABBleverages its expertise in various industrysegments to offer customized optimizationapplications and products to power utilities,water and wastewater, pulp and paper,chemical processing, hydrocarbon processing,and other industrial markets.
Optimize ITOptimize IT’s advanced optimization solu-tions address the need for real-time eco-nomic optimization in the multi-period,multi-plant enterprise.
Asset Optimization includes integration offield instruments to the control system viafieldbus protocols, maintenance triggers,interfaces with maintenance managementsystems, documentation management, andaudit trails
Process Optimization provides the meansto create and manage process models thathave been optimized using a range ofsolutions. This allows users to addressyield accounting, waste, safety, regulatorycompliance, and economic issues
Dynamic Simulation and Training assistsoperator training and certification and aidswith design validations
Supply Chain Optimization includes inte-grated planning, scheduling and utilizationalgorithms and decision tools for productionof specified component quality and quantityto support E-commerce requirements
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Global Support & Services
As a leading global provider of industrialasset and optimization services for powerand automation systems, ABB maintains aunique position to offer innovative anddiverse solutions for improved facilityperformance and effective maintenancesystems management. With an unparalleledscope of automation products, systems andservices, we provide performance-basedservice packages that increase production,reduce maintenance costs and improvereturn on existing assets.
Asset Management ServicesABB Asset Management Services movebeyond a cost-cutting approach, offeringcustomized performance-based servicesfocused on a specific need, an entire assetclassification or complete plant maintenanceresponsibility. Optimizing asset managementthrough outsourcing designed to deliverimproved operation and maintenanceeffectiveness, helps to deliver a lighterbalance sheet and increased cash flow,while providing maximum value andprofitability.
Asset Management ServicesConsulting Services
- Plant Performance Benchmarking- Performance Improvement Delivery- Cultural Change Management- Sustainable Maintenance Excellence- Shutdown Excellence- Safety, Health & Environmental Excellence
Total Equipment Management
- Motor Condition Monitoring- Drive Management- Rotating Machine Management- Instrumentation Management- Control Systems Management
ABB Full Service
- ABB Full Service™ Partnership Agreements- Single Shutdown Contracts- Multiple Shutdown Partnership Agreements
Product And SystemServicesA wide variety of services are availablelocally providing total system as well astailored user support. From completemanagement services to just-in-time techni-cal support, ABB offers unequalled servicesfor power and automation systems. Ourdiverse industry and application knowledgeacquired through a strong global presencecan benefit your operation through im-proved overall performance, increaseduptime and reduced costs.
Product and System ServicesCustomer Support Services
- Hardware/Software- Contract & Demand- Web, On-line & Remote Services- Telephone Services- Upgrades, Expansions & Modifications
Training Services
- ABB Product Training- Process & Application Training- General Technology Training- Training Contracts- Training Assessment Programs
Parts & Repair Services
- Parts Services- Reconditioning & Repair Services- Version Management- Legacy Product Support- Parts Management Support
Application Services
- Installation & Commissioning- Product Application Services- Product Environmental
Adaptation Support- Process Application
Services- Product Migration
Services
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Evolution ServicesStepUpStepUp Programs provide a cost effectivemeans to migrate to the latest ABB productsand help position your automation systemfor new technology as it becomes available.
This allows you to continuously evolve yoursystem to higher levels of control, operations,information management, and connectivity.
SoftCareThe SoftCare software management programcontinuously provides you with immediateaccess to the latest productivity enablingsoftware. In keeping your software current,SoftCare positions you for the constantlychanging industry and IT standards byproviding constant enhancements, betterintegration, and more efficient support.
Conversion ServicesIn development of new products, it hasalways been ABB’s philosophy and commit-ment to provide an evolution path for theinstalled base. We continue with that commit-ment by providing conversion and interfaceservices that assist in graceful migration.
These services help simplify the evolutionprocess, reduce engineering cost, reduceinstallation time, and reduce risk.
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ABB Inc.29801 Euclid AvenueWickliffe, Ohio 44092Phone: +1 440 585-8500Fax: +1 440 585 8756www.abb.com/controlsystems
Copyright © 2003 by ABB Inc. All rights to trademarks reside with their respective owners.
Specifications subject to change without notice. Pictures, schematics and other graphics contained hereinare published for illustration purposes only and do not represent product configurations or functionality. Userdocumentation accompanying the product is the exclusive source for functionality descriptions.
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ABB GmbHDudenstraße 44-46, D-68167Mannheim, GermanyPhone: +49 (0) 1805 266 776Fax: +49 (0) 1805 776 329www.abb.com/controlsystems
ABB ABSE-721 59 Västeras, SwedenPhone: +46 (0) 21 34 2000Fax: +46 (0) 21 13 78 45www.abb.com/controlsystems
For additional information,visit us on the Internet at www.abb.com/controlsystems
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