57
ADEQ ARK A N S A S Department of Environmental Quality Neil Washburn, Director of Environmental Compliance Riceland Foods, Inc. - Stuttgart Rice Division P.O. Box 927 Stuttgart, AR 72160 Dear Mr. Washburn: The enclosed Permit No. 0489-AR-14 is your authority to construct, operate, and maintain the equipment and/or control apparatus as set forth in your application initially received on 2/23/2011. After considering the facts and requirements of A.C.A. §8-4-101 et seq., and implementing regulations, I have determined that Permit No. 0489-AR-14 for the construction, operation and maintenance of an air pollution control system for Riceland Foods, Inc. - Stuttgart Rice Division to be issued and effective on the date specified in the permit, unless a Commission review has been properly requested under Arkansas Department of Pollution Control & Ecology Commission's Administrative Procedures, Regulation 8, within thirty (30) days after service of this decision. The applicant or permittee and any other person submitting public comments on the record may request an adjudicatory hearing and Commission review of the final permitting decisions as provided under Chapter Six of Regulation No.8, Administrative Procedures, Arkansas Pollution Control and Ecology Commission. Such a request shall be in the form and manner required by Regulation 8.603, including filing a written Request for Hearing with the APC&E Commission Secretary at 101 E. Capitol Ave., Suite 205, Little Rock, Arkansas 72201. If you have any questions about filing the request, please call the Commission at 501-682-7890. Sincerely, Mike Bates Chief, Air Division Enclosure ARKANSAS DEPARTMENT OF ENVIRONMENTAL QUALITY 5301 NORTHSHORE DRIVE / NORTH UTILE ROCK / ARKANSAS 72118-5317 / TELEPHONE 501-682-0744 / FAX 501-682-0880 www.adeq.state.ar.us

ADEQ...ADEQ ARK A N S A S Department of Environmental Quality Neil Washburn, Director ofEnvironmental Compliance Riceland Foods, Inc. -Stuttgart Rice Division P.O. Box 927 Stuttgart,

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  • ADEQARK A N S A SDepartment of Environmental Quality

    Neil Washburn, Director of Environmental ComplianceRiceland Foods, Inc. - Stuttgart Rice DivisionP.O. Box 927Stuttgart, AR 72160

    Dear Mr. Washburn:

    The enclosed Permit No. 0489-AR-14 is your authority to construct, operate, and maintain theequipment and/or control apparatus as set forth in your application initially received on2/23/2011.

    After considering the facts and requirements of A.C.A. §8-4-101 et seq., and implementingregulations, I have determined that Permit No. 0489-AR-14 for the construction, operation andmaintenance of an air pollution control system for Riceland Foods, Inc. - Stuttgart Rice Divisionto be issued and effective on the date specified in the permit, unless a Commission review hasbeen properly requested under Arkansas Department of Pollution Control & EcologyCommission's Administrative Procedures, Regulation 8, within thirty (30) days after service ofthis decision.

    The applicant or permittee and any other person submitting public comments on the record mayrequest an adjudicatory hearing and Commission review of the final permitting decisions asprovided under Chapter Six of Regulation No.8, Administrative Procedures, Arkansas PollutionControl and Ecology Commission. Such a request shall be in the form and manner required byRegulation 8.603, including filing a written Request for Hearing with the APC&E CommissionSecretary at 101 E. Capitol Ave., Suite 205, Little Rock, Arkansas 72201. If you have anyquestions about filing the request, please call the Commission at 501-682-7890.

    Sincerely,

    Mike BatesChief, Air Division

    Enclosure

    ARKANSAS DEPARTMENT OF ENVIRONMENTAL QUALITY5301 NORTHSHORE DRIVE / NORTH UTILE ROCK / ARKANSAS 72118-5317 / TELEPHONE 501-682-0744 / FAX 501-682-0880

    www.adeq.state.ar.us

  • ADEQMINOR SOURCE

    AIR PERMITPermit No. : 0489-AR-14

    IS ISSUED TO:

    Riceland Foods, Inc. - Stuttgart Rice Division1st and College StreetsStuttgart, AR 72160

    Arkansas CountyAFIN: 01-00005

    THIS PERMIT IS THE ABOVE REFERENCED PERMITTEE'S AUTHORITY TOCONSTRUCT, MODIFY, OPERATE, AND/OR MAINTAIN THE EQUIPMENT AND/ORFACILITY IN THE MANNER AS SET FORTH IN THE DEPARTMENT'S MINOR SOURCEAIR PERMIT AND THE APPLICATION. THIS PERMIT IS ISSUED PURSUANT TO THEPROVISIONS OF THE ARKANSAS WATER AND AIR POLLUTION CONTROL ACT(ARK. CODE ANN. SEC. 8-4-101 ET SEQ.) AND THE REGULATIONS PROMULGATEDTHEREUNDER, AND IS SUBJECT TO ALL LIMITS AND CONDITIONS CONTAINEDHEREIN.

    Signed:

    U~·,Mike BatesChief, Air Division

    Date

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    Table of Contents

    Section I: FACILITY INFORMATION 4Section II: INTRODUCTION 5

    Summary ofPermit Activity 5Process Description 5Regulations 9Total Allowable Emissions 9

    Section III: PERMIT HISTORY 10Section IV: EMISSION UNIT INFORMATION 13

    NSPS Conditions 26Section V: INSIGNIFICANT ACTIVITIES 28Section VI: GENERAL CONDITIONS 29Appendix A: 40 CFR Part 60, Subpart DD - Standards ofPerformance for Grain ElevatorsAppendix B: 40 CFR Part 60, Subpart Dc - Standards ofPerformance for Small Industrial-Commercial-Institutional Steam Generating Units

    2

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    List of Acronyms and Abbreviations

    A.C.A.

    AFIN

    CFR

    CO

    HAP

    lb/hr

    No.

    NOx

    PM

    PM10

    S02

    Tpy

    UTM

    VOC

    Arkansas Code Annotated

    ADEQ Facility Identification Number

    Code ofFederal Regulations

    Carbon Monoxide

    Hazardous Air Pollutant

    Pound Per Hour

    Number

    Nitrogen Oxide

    Particulate Matter

    Particulate Matter Smaller Than Ten Microns

    Sulfur Dioxide

    Tons Per Year

    Universal Transverse Mercator

    Volatile Organic Compound

    3

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    Section I: FACILITY INFORMATION

    PERMITTEE: Riceland Foods, Inc. - Stuttgart Rice Division

    AFIN: 01-00005

    PERMIT NUMBER: 0489-AR-14

    FACILITY ADDRESS: 1st and College StreetsStuttgart, AR 72160

    MAILING ADDRESS: P.O. Box 927Stuttgart, AR 72160

    COUNTY: Arkansas County

    CONTACT NAME: Neil Washburn

    CONTACT POSITION: Director of Environmental Compliance

    TELEPHONE NUMBER: 870-673-5337

    REVIEWING ENGINEER: Travis Porter

    UTM North South (Y):

    UTM East West (X):

    Zone 15: 3818891.87 m

    Zone 15: 633268.59 m

    4

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    Section II: INTRODUCTION

    Summary ofPermit Activity

    Riceland Foods - Stuttgart Rice Div. (AFIN 01-00005) is located at 1st Street and College,Stuttgart, Arkansas 72160. The operations include the receiving, cleaning, drying, storage, andshipping of rice. In this modification, Riceland seeks to remove an existing 40 year old Clippergrain dryer (SN-14) at the Drier 3 green rice receiving unit and replace it with a Shanzer graindryer Mode14R5 (SN-120) rated at 4000 bushels/hour and 11.6MM Btu/hr. This modificationalone will increase permitted emissions as follows: PM, 0.9 tpy; PMlO 0.6 tpy; NOx, 4.2 tpy;VOC, 0.2 tpy, and CO, 4.2 tpy. In the application review process, some errors were discoveredin the permitted emission totals for the active permit, #0489-AR-13. Actual PM totals from theindividual sources in R-13 are 269.1 tpyas compared to 270.9 tpy permitted. Actual PMlO totalsfrom R-13 sources are 88.9 tpy as compared to 69.8 tpypermitted. Actual VOC totals from R-13sources are 4.7 tpy as compared to 25.2 tpy permitted. When accounting for these differencesand the impact of the modification, total permitted emissions change as follows with thisapplication: Permitted PM decreases by 0.9 tpy, permitted PMlO increases y 19.7 tpy, permittedVOC decreases by 21 tpy, and permitted CO and NOx increase by 4.2 tpy each.

    Process Description

    Section F

    Section F is responsible for receiving and storing dry rough rice from outlying dryer locationsand white and brown rice from Mills B and C. The building to the East is referred to as OldSection F and the building to the West is referred to as New Section F.

    Rough rice is received into Section F by two (2) truck dumps and two (2) rail dumps. White andbrown rice is received from Mills B and C via an overhead conveyor belt. The rice is moved bybucket elevators to belt conveyors on the tripper floors over the storage bins. Trippermechanisms transfer the rice from the belts to the bins.

    Two bulk scales located in the head house of Old Section F are used to batch weigh rice as itdischarges from the elevators. A Kice aspirator is also located in Old Section F and isoccasionally used to pull trash from the rough rice before it is stored.

    Rice is removed from the bins by the basement belt conveyors which discharge into threeelevators. The rough rice can then be transferred directly to Mill B and Mill C, to the ParboilPlant, or Association Storage. Rough, white, and brown rice can be shipped out by truck orrailcar.

    5

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    Association Storage

    Association storage functions as a receiving and holding area for rough rice going into Mills Band C. Rice is conveyed to Association Storage from Section F, Dryer 2, and Dryer 3 anddischarged into receiving bins. It is moved by the basement belt conveyor and bucket elevatorsto the tripper floor belt into storage. Two bulk scales are located in the head house for batchweighing of rice.

    Rice can be moved from storage to Mill B by drag conveyors in the basement. Mill C is suppliedby a screw conveyor which is fed by storage bins on the South end of the building.

    MillsB and C

    Mills Band C process rough rice received from Section F or Association Storage into white orbrown rice for packaging or bulk shipment. The milling process is essentially the same in bothmills. Rough rice is weighed in batch scales as it enters the mills. It is cleaned by scalpers, stickmachines, and aspirators to remove trash, hulls and other foreign material. The cleaned ricepasses through shellers which remove and separate out most of the hulls from the rice. Theshelled rice, referred to as brown rice, continues through monitors which separate out anyremaining loose hulls. Hulls removed by the shellers and monitors are blown to the By-ProductsPlant for processing. The brown rice is passed through paddy machines which separate out anyrice still in the hull and return it to the shellers.

    For white rice production, the brown rice is fed through the mist milling machines which removethe bran layer by abrasion. Lime can be added at the pearlers to increase the abrasion. Most ofthe removed bran is separated from the rice by aspiration in the pearlers. Any remaining loosebran is removed from the white rice by the clean rice aspirators.

    For brown rice production, the rice is sent directly from the paddy machines to the clean riceaspirators to remove and loose bran. The bran from the pearlers and aspirators is collected bycyclones and bag filters, cleaned, and blown to By-Products for processing.

    After aspiration, the white or brown rice passes through a grading process. Disc graders,precision graders, and Rotex machines are used to separate the rice based on the degree ofbrokenness, into fancy, head, or brewers. The graded rice is then sent to the PackagingDepartment or to Clean Rice Shipping.

    Clean Rice Shipping

    Clean rice shipping receives white rice and brown rice from Mills Band C. The rice can bestored, transferred to Section F or the packaging department, or shipped out by truck or railcar.

    Parboil Plant

    The parboil process is used to partially cook rough rice while it is still in the hull. This canincrease the milling yield of lower quality rice.

    Rough rice is received at the Parboil Plant by bins at the East end of Old Section F. The rice iscleaned by a scalper, stick machines, and aspirators and then graded by disc and precisiongraders. It is conveyed to the soak tanks where it is held to allow hot water to be absorbed by thegrains. The soaked rice then passes through the cooker where it is partially cooked by steam.

    6

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    After cooking, the rice is pneumatically sent through a Link-belt rotary dryer, a CCF dryer andfinal bin aeration. Ifneeded, the rice can be sent from the Link-belt dryer to surge bins beforecontinuing through the Westelaken dryer. The Shanzer column dryer is placed in series behindthe Westelaken dryer to make the parboil drying a three stage process through the dryingprocess.

    After drying and aeration, the rice is sent to the Parboil Mill for processing.

    Parboil Mill

    The milling process at the Parboil Mill is basically the same as that in Mills Band C. The maindifferences are that the parboiled rough rice is not aspirated, since most loose trash has beenremoved by the parboiling process and that there are no monitors between the shellers and paddymachines.

    Parboiled rough rice enters the mill from the Parboil Plant's aeration bins at the East end of OldSection F, passes through the milling process, and is sent to the mill's aeration bins in Section F.

    The milled rice is sent through the Parboil Sortex Department and is then either shipped out atParboil Shipping or sent to the main Packing Department.

    Parboil Sortex

    The Parboil Sortex Department is responsible for sorting out grains of milled parboiled ricewhich were discolored by the parboiling process.

    The rice is aspirated as it enters the Sortex to remove loose bran and dust. A destoner aspirator isalso used to clean the rice. One of the last processes prior to storage of the rice is color sorting.The color sorters, Sortex machi~es, remove the stained and discolored rice kernels.

    The Sortex machines process both white and brown parboiled rice. When processing brown rice,the sorters tend to loosen some of the bran creating a small amount of dust within the sorter. Thebran is very sticky and creates a film on the sorter camera and creates a buildup on the airnozzles, thus affecting the sorters efficiency. An aspiration dust system has been added to thesorting process. The dust system is comprised of an Environmental Pneumatics bag filter modelEP-PJ-120-208-120 with 2496 sq. ft. of filter media and a 60 hp Phelps fan providing an air flowof 10,000 cfm. To decrease heating and cooling cost of the sorter area, the air from the bag filteris nonnally discharged back into the mill. There is a flow diverter that allows air to be dischargedoutside the mill under certain emergency situations. For example, in the event of a fire in thefilter or if the filter stopped up the air could be diverted outside the building.

    From Sortex, the rice is sent to Parboil Shipping or to the Packing Department.

    By-Products Plant

    The By-Products Plant receives the material collected by the dust control systems in the RiceProcessing Division and produces saleable items from it. The three (3) by-products of riceprocessing are hulls, bran, and a material referred to as chicken feed. The chicken feed consistsof seeds, straw, hull particles, and other foreign material found in rough rice. The itemsproduced from these by-products are bulk and packaged hulls, bulk and pelletized bran, andpelletized feed.

    7

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    The by-products are blown from the mills via pneumatic lines and are received by bag filters atthe By-Products Plant. The hulls are cleaned and can be stored whole for bulk and packageshipment, or ground by the hammer mills and blown to the pellet mill. The bran is cleaned andstored for bulk shipment or blown to the pellet mill. The chicken feed is ground and blown tothe pellet mill.

    The bran and the ground hulls and chicken feed are mixed at the pellet mill to produce feedpellets. The bran can also be pelletized alone. Moist steam from the mill boiler is used to bindthe ground products together to fonn pellets. Pellet coolers are used to lower the temperature ofthe pellets before storage.

    Bran Stabilization

    The Bran Stabilization Plant receives raw material from the rice milling operations and preparesor stabilizes it for the oil extraction process. The bran is pneumatically conveyed from the ricemill to the bran receiving tank. At this point in the process, the bran is in a powder fonn. Tocontrol the dust produced by the bran entering the tank, a bin vent filter will be used to vent thetank.

    The bin vent filter utilizes fabric bags to control emissions. The bran discharges from thereceiving tank onto screw conveyors and is transferred to the bran expander. At the expander,steam is added and the bran is fonned into pellets.

    A boiler unit provides steam required by the expander. The boiler emits natural gas combustionproducts. The bran pellets leaving the expander process are conveyed by a belt conveyor to thedryer/coolers. The pellets will be dried, cooled, and transferred to a storage bin. Thedryer/cooler will be vented to the atmosphere and will emit water vapor and bran dust. A highefficiency cyclone will be used to control dust emissions from the dryer/cooler.

    From the dryer/cooler, the pellets are stored in the stabilized bran bin. Again, a bin vent filterwill be used to control dust emissions from the storage bin.

    Rice Hull Converter

    This process consists of a rice hull receiving bin, a rotary combustor, a hull ash receiving bin, anafterburner, and packaging equipment for the ash product.

    Rice hulls are pneumatically conveyed from the rice mill to a hull receiving bin. The bin will bevented to atmosphere through a fabric bin vent filter. The hulls will then be continuouslymetered to the combustion unit.

    Prior to hulls entering the combustion unit, it will go through a brief start-up period using naturalgas. The natural gas burners will be ignited and the combustor allowed to come up totemperature. It takes approximately 30 minutes at a heat input rate of 18 MMBtu/hr for thecombustor to reach the desired temperature. Once this occurs, the rice hulls are then fed into thecombustion unit, along with air. The burners remain lit for a period of about 15 minutesfollowing the injection of the hulls to allow the hulls to be properly ignited. Once ignited, thegas burners are turned off and the process relies on the proper air to hull mixture to sustaincombustion within the unit. The combustion unit produces silica ash and gases.

    8

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    The produced ash is then blown from the point it exits the combustor to an ash receiving bin.The ash receiving bin will be vented to atmosphere through a fabric bin vent filter. The ash willbe held in the receiving bin for packaging.

    Regulations

    The following table contains the regulations applicable to this permit.

    Regulations

    Arkansas Air Pollution Control Code, Regulation 18, effective June 18,2010

    Regulations ofthe Arkansas Plan of Implementation for Air Pollution Control,Regulation 19, effective July 18,2009

    40 CFR Part 60, Subpart DD - Standards ofPerformance for Grain Elevators

    40 CFR Part 60, Subpart Dc - Standards ofPerformance for Small Industrial-Commercial-Institutional Steam Generating Units.

    Total Allowable Emissions

    The following table is a summary of emissions from the facility. This table, in itself, is not anenforceable condition of the permit.

    TOTAL ALLOWABLE EMISSIONS

    Emission RatesPollutant

    lblhr tpy

    PM 89.7 270.0

    PMlO 48.5 89.5

    S02 1.7 1.7

    VOC 1.9 4.9

    CO 8.9 32.3

    NOx 21.7 95.2

    9

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    Section III: PERMIT HISTORY

    Permit 489-A was the initial pennit for the facility and was issued on April 28, 1978.

    Permit 489-AR-l was issued on March 23, 1983.

    Permit 489-AR-2 was issued on July 3, 1986.

    Permit 489-AR-3 was issued on December 29, 1986. This modification pennitted thereplacement of old inefficient equipment in order to reduce particulate emissions.

    Permit 489-AR-4 was issued on May 21, 1991. This modification incorporated all "NSPSapplicability" into the pennit, as well as, consolidated several other Riceland pennits.

    Permit 489-AR-5 was issued on June 11,1992. This modification further consolidated existingRiceland pennits. This modification also pennitted two additional bag houses and cyclones aswell as an additional dryer.

    Permit 489-AR-6 was issued on October 8, 1993.

    Permit 489-AR-7 was issued on February 23, 1994. This modification pennitted a rice hullconverter plant to be operated at the Stuttgart facility.

    Permit 489-AR-8 was issued on May 16, 1997. The pennit was modified to reflect themodification to the By-Products Loadout facility (SN-l 00). Inspection revealed that the By-Products Loadout facility exceeded opacity limits. This pennit also reflected new emissionfactors and methods ofcalculation based on the Grain Handling and Grain Processing EmissionFactors from AP-42, chapter 9. Source numbers were not the same as those for R7.

    Permit 489-AR-9 was issued on November 20, 1997. This permit was the collective result ofseven pennit applications. For expediency and accuracy rather than issuing seven individualpennits resulting from the applications, the Department decided to combine the applications intoone pennit. The following changes implemented by these pennits did not increase the pennittedlimits ofgrain throughput:

    22 January 1998 (Pennit 489-AR-9 continued)

    Thirty-six pearlers were replaced with eighteen friction and eight abrasive mills. Anadditional bran receiver bag filter (SN-I05) was added which relayed captured bran backto bag filter SN-33.

    7 August 1998 (Pennit 489-AR-9 continued)

    Six dust control cyclones (SN-34, SN-35, SN-50, SN-38, SN-39, and SN-43) werereplaced with two bag filters (SN-l 06, SN-I07) at the facility's Mill C.

    10

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    5 January 1999 (Permit 489-AR-9 continued)

    The existing peading system was replaced with mist milling and an additional bag filter(SN-108).

    An additional 1.95 million bushels of flat storage was added to the Drier 3 complexresulting in a receiving pit (SN-109) and drying fans (SN-11O).

    Removed cyclones used on the clean rice stream-(SN-36, SN-37, SN-40, SN-41,SN-42, SN-46, SN-47, SN-48, SN-49).

    2 December 1999 (Permit 489-AR-9 continued)

    A 6 MMBtu/hr Dryer was replaced with a 9 MMBtu/hr horizontal belt dryer, requiringmodification of SN-82 and an additional cyclone SN-111 for the new dryers coolingsection.

    26 April 2000 (permit 489-AR-9 continued)

    Added a new nuisance dust collector SN-112 and removed cyclones SN-44 and SN-45.

    12 May 2000 (Permit 489-AR-9 continued)

    Added a milling system to the facility's Parboil Mill Complex and converted dustcollectors SN-75 and SN-76 to nuisance dust collectors. Added three new dustcollectors.

    Permit 489-AR-I0 was issued August 2, 2001.Riceiand Foods modified the Parboil Plant byinstalling a new third stage column dryer (SN-115). Parboil rice had dried in two (2) stages. Thefirst drying stage occurred in a Link-Belt rotary dryer located within the parboil plant. Thesecond stage took place in a Westelaken column dryer located outside the facility. The newShanzer dryer was located in series adjacent to the Westelaken for a third drying stage. TheShanzer dryer is a Model 6G6, with a drying capacity of approximately 3000 bushels per hour.The Shanzer dryer has a warm air burner rated at 18.2 MMBtu/hr and a cooling section burnerrated at 10.9 MMBtu/hr. Particulate generated by the new dryer is controlled by 24 mesh screenson the dryer enclosure louvers. This application also includes a new calculation and rate tablefor the SN-109, Flat Storage Receiving Pit. The pit was permitted at a receiving rate of 15,000bu/hr (total bu/yr remains unchanged). Testing demonstrated that the pit can only receive at arate of about 7500 bu/hr.

    Permit 489-AR-ll was issued August 6,2003. The permit combined the permit applicationsubmitted January 23,2003, with the permit application submitted February 13, 2003. Thepermit allowed:

    • The installation of two bag houses (SN-116 and 117) to replace a single bughouse(SN-08). The Drier #2 Nuisance Dust, included additional pickup points, is handledby SN-116 and SN-117.

    • The replacement of four cyclones (sources 54, 55, 56, and 57) with a bughouse. Thebughouse retained SN-57. Emissions showed an increase because ofan increasedwhite rice product. Total tons of grain processed per year did not increase.

    11

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    Permit 489-AR-12 was issued March 18, 2004 and allowed:

    In this pennit an aspiration system for the sorting process was installed (SN-118). SN-118increased PM emissions by 0.9 tons per year.

    The aspiration system is comprised of an Environmental Pneumatics bag filter model EP-PJ-120-208-120 with 2,496 square feet offilter media and a 60 hp Phelps fan (air flow of 10,000 cfm).The air from the bag filter is discharged back into the mill to decrease heating and cooling cost ofthe sorter area. A flow diverter allows air to be discharged outside the mill under emergencysituations (a fire in the filter or if the filter is stopped-up).

    Permit 489-AR-13 was issued on April 17, 2006. Riceland added a separate bran collectionsystem (bag filter) to the VBF 3rd break milling machines. This increased pennitted emissionsby 3.1 tons/yr PM and 1.8 tons/yr PM IO• The addition of the bag filter (SN-119) did not increaseproduction. Emissions from the break milling machines are distributed between 3 bag filters(revised from 2 bag filters). Emissions from the existing filters (SN-l13 and SN-114) remainunchanged resulting in a pennitted increase with the addition of the new bag filter. In addition,Riceland replaced the current BS Steam Boiler (SN-84) with a new Superior Boiler Work 400 hpboiler and an 8" Anderson expander with a 10" Anderson Expander. These changes result inpennitted emission increases of 7.6 tons/year PM, 1.3 tons/yr PM IO, and 6.2 tons/yr NOx

    12

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    Section IV: EMISSION UNIT INFORMATION

    Specific Conditions

    1. The pennittee shall not exceed the emission rates set forth in the following table.Compliance with the annual limits for SN-120 shall be demonstrated by SpecificCondition #8. [Regulation 19, §19.501 et seq., and A.C.A. §8-4-203 as referenced byA.C.A. §8-4-304 and §8-4-311]

    SN Description Pollutant lb/hr tpy

    01 Dryer#2 Dump Pit PM10 0.1 0.1

    PM10 0.1 0.1S02 0.1 0.1

    02 Berico Dryer #1 VOC 0.1 0.1CO 0.1 0.1NOx 0.1 0.4

    PM10 0.1 0.1S02 0.1 0.1

    03 Berico Dryer #2 VOC 0.1 0.1CO 0.1 0.1NOx 0.1 0.4

    PM10 0.1 0.1S02 0.1 0.1

    04 Berico Dryer #3 VOC 0.1 0.1CO 0.1 0.1NOx 0.1 0.4

    PM10 0.1 0.1S02 0.1 0.1

    05 Berico Dryer #4 VOC 0.1 0.1CO 0.1 0.1NOx 0.1 0.4

    06 Dryer #2 Bag filter PMIO 0.1 0.1

    07 Dryer #2 Trash Tank PMIO 0.1 0.1

    08 Replaced by SN-116 and SN-117

    09 Dryer #3 Dump Pit PM10 001 0.1

    10 Dryer #3 Scalper Syst 1 PM10 0.2 0.1

    13

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lb/hr tpy

    11 Dryer #3 Scalper Syst 2 PM10 0.2 0.1

    PM10 0.1 0.1S02 0.1 0.1

    12 Hess Dryer #1 VOC 0.1 0.1CO 0.1 0.1NOx 0.2 0.9

    PM10 0.1 0.1S02 0.1 0.1

    13 Hess Dryer #2 VOC 0.1 0.1CO 0.1 0.1NOx 0.2 0.9

    14 Clipper Dryer Removed from service

    15 Upper Nuisance Dust PM10 0.1 0.1

    16 Lower Nuisance Dust PM10 0.4 0.1

    17 Section F Dump Pit PMIO 0.2 0.1

    18 Square Bag filter PM10 0.1 0.1

    19 Trash Tank PM10 0.2 0.2

    20 New Section F Dump Pit PM10 0.2 0.7

    21 Section F New Pit Filter PM10 0.1 0.1

    22 Section F Rail Dump PM10 1.4 0.8

    23 Sect F R-Rice Conv Bgfltr PM10 0.1 0.1

    24 Sect F R-Rice Conv Bgfltr PMIO 0.1 0.1

    25 Sect F tripper FIr Bgfltr PM10 0.1 0.1

    26 Sect F Basement PM10 0.1 0.1

    27 Sect F R-Rice Aspiration PM10 0.2 0.1

    28 Sect F Loadouts PM10 0.9 0.2

    29Clean Rice Nuisance PM10 0.3 1.0

    Baghouse

    30 Mill B Bgfltr 504 PM10 0.1 0.1

    14

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lb/hr tpy

    31 Mill B Shelling Bgfltr 502 PMIO 0.1 0.1

    32 Mill B Conv Bgfltr 501 PM10 0.1 0.1

    33 Mill B Bran Bgfltr 801 PM10 0.1 0.1

    34thru Removed50

    51 Mill C Conv Bgfltr 501 PMIO 0.1 0.1

    52 Mill Band C Rice Rclm PM10 0.2 0.1

    53 Mill B and C Blk Lime Tnk PM10 0.1 0.1

    54thru Removed56

    57 Cln Rice Nuisance Dust Syst PMIO 0.3 1.0

    58 Clean Rice Shpg CD# 806 PM10 0.1 0.1

    59 Clean Rice Shpg CD# 808 PMlO 0.1 0.1

    60 Clean Rice Shpg CD# 807 PM10 0.1 0.1

    61 Clean Rice Shpg Monitor PM10 0.1 0.1

    62 Clean Rice Loadouts PM10 0.2 0.1

    63 Parboil R-Rice ScalperBgfltr PM10 0.1 0.1

    64 Parboil R-Rice Aspiration PM10 0.1 0.1

    65 Parboil R-Rice Grinding PMIO 0.1 0.1

    PM10 0.2 0.8S02 0.1 0.1

    66 Parboil Boiler Murray VOC 0.1 0.3CO 0.5 0.2NOx 1.8 8.0

    PMIO 0.2 0.8S02 0.1 0.1

    67 Parboil Boiler Trane VOC 0.1 0.3CO 0.5 0.2NOx 1.8 8.0

    15

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lblhr tpy

    PM10 0.6 2.4S02 0.1 0.1

    68 Parboil Link Belt Dryer VOC 0.1 0.4CO 0.6 2.5NOx 2.3 10.1

    69 Parboil Cyclone PM10 0.1 0.1

    10 Parboil Tempering Bins PM10 0.1 0.1

    PM10 0.8 3.2S02 0.1 0.1

    71 Parboil CCF Dryer VOC 0.2 0.8CO 1.1 4.6NOx 4.2 18.4

    72 Parboil CCF Dryer Fltr PM10 0.1 0.1

    73 Parboil Mill Conv #1 PM10 0.1 0.1

    74 Parboil Mill Conv #1 PM10 0.1 0.1

    75 Parboil KB40 Bran Receiver PM10 0.4 1.8

    76 Parboil Nuisance Dust PM10 0.1 0.5

    77 Parboil Mill Blk Lime Tnk PM10 0.1 0.1

    78 Parboil Mill Clean Rice PM10 0.1 0.1

    79 Parboil Mill Rcvg PM10 0.1 0.2

    80 Parboil Mill Bran Recycl PM10 0.1 0.1

    81 BS Bran Receiver PM10 0.3 1.3

    PM10 0.6 4.5S02 0.1 0.1

    82 BS Bran Dryer/Clr Cycl VOC 0.1 0.2CO 0.2 0.8NOx 0.9 3.9

    83 BS Bgfltr PM10 0.2 0.7

    16

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant 1b/hr tpy

    PM10 0.1 0.4S02 0.1 0.1

    84 BS Steam Boiler VOC 0.1 0.2CO 0.6 2.7NOx 1.5 6.6

    85 BS Loadout PM10 0.5 2.2

    86 BP Conv and Grinding PMIO 0.1 0.1

    87 BP Feed Receiving PMIO 0.1 0.1

    88 BP Hull Receiving 1 PM10 0.1 0.1

    89 BP Hull Receiving 2 PM10 0.1 0.1

    90 BP Bran Receiving PM10 0.1 0.2

    91 BP Bran Receiving 2 PM10 0.1 0.1

    92 BP Pellet Cooler PMIO 0.1 0.1

    93 BP Pellet Cooler Cyclones PM10 0.1 0.1

    94 BP Conv. / Cooling PM10 0.1 0.1

    95 BP Conv.! Cooling 2 PMIO 0.1 0.1

    PM10 0.1 0.1S02 0.1 0.1

    96 BP Pelletizing Boiler VOC 0.1 0.2CO 0.1 0.4NOx 0.4 1.8

    97 BP Trk and RR Receiving PM10 0.6 2.0

    98 BP Bran Loadout PM10 0.1 0.4

    99 BP Rail Loadout PMIO 0.1 0.4

    100 BP Truck Loadout PM10 0.1 0.1

    101 Hull Conv Rcvg Bin Vent PM10 0.1 0.1

    102 Hull Conv Ash Bin Vent PMIO 0.1 0.1

    17

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lb/hr tpy

    PM10 5.0 21.9S02 0.1 0.1

    103 Hull Conv Comb Unit VOC 0.1 0.5CO 0.7 3.1NOx 2.8 12.3

    104 Misc Fugitive PM10 23.3 21.2

    105 Mill B Bagfltr PM10 0.1 0.1

    106 Mill C Bagfltr 502 PM lO 0.1 0.5

    107 Mill C Bagfltr 503 PM10 0.2 0.5

    108 Mill C Bagfltr 506 PM10 0.3 1.0

    109 Flat Strg Rcvg Pit PM10 0.5 0.1

    PM10 0.1 0.4S02 0.1 0.1

    110 Flat Strg Drying Fans VOC 0.1 0.4CO 0.5 2.2NOx 1.1 4.8

    111 Bran Stabilization PM10 0.5 2.0

    112 Mill C Baghouse PM10 0.4 1.8

    113 Parboil Mill Baghouse #1 PMlO 0.2 0.9

    114 Parboil Mill Baghouse #2 PM10 0.2 0.9

    PM10 0.7 3.2S02 0.1 0.1

    115 Parboil Shanzer Dryer VOC 0.2 0.7CO 2.5 10.7NOx 2.9 12.8

    116 Baghouse, Drier #2 PM10 0.1 0.1Nuisance; Aircon 29,300 cfm

    117 Baghouse; Aircon 25,300 PM10 0.1 0.1cfm

    118Parboil Mill Color Sorter

    PM10 0.2Baghouse 0.9

    119 Parboil Mill Baghouse #3 PM10 0.4 1.8

    18

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lb/hr tpy

    PM10 1.1 0.6S02 0.1 0.1

    120 Shanzer Mode14R5 Dryer VOC 0.1 0.3CO 1.0 4.3

    NOx 1.2 5.1

    2. The permittee shall not exceed the emission rates set forth in the following table.Compliance with the annual limits for SN-120 shall be demonstrated by SpecificCondition #8. [Regulation 18, §18.801 and A.C.A. §8-4-203 as referenced by A.C.A.§8-4-304 and §8-4-311]

    SN Description Pollutant lb/hr tpy

    1 Dryer#2 Dump Pit PM 0.5 0.1

    2 Berico Dryer #1 PM 0.3 0.1

    3 Berico Dryer #2 PM 0.3 0.1

    4 Berico Dryer #3 PM 0.3 0.1

    5 Berico Dryer #4 PM 0.3 0.1

    6 Dryer #2 Bag filter PM 0.1 0.1

    7 Dryer #2 Trash Tank PM 0.1 0.1

    08 Replaced by SN-116 and SN-117

    9 Dryer #3 Dump Pit PM 0.5 0.1

    10 Dryer #3 Scalpr Syst 1 PM 0.7 0.1

    11 Dryer #3 Scalpr Syst 2 PM 0.7 0.1

    12 Hess Dryer #1 PM 0.5 0.2

    13 Hess Dryer #2 PM 0.5 0.2

    14 Clipper Dryer PMRemoved from

    service

    15 Upper Nuisance Dust PM 0.1 0.1

    16 Lower Nuisance Dust PM 1.4 0.5

    17 Section F Dump Pit PM 0.7 0.5

    19

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lb/hr tpy

    18 Square Bag filter PM 0.1 0.1

    19 Trash Tank PM 0.2 0.2

    20 New Section F Dump Pit PM 0.7 2.9

    21 Section F New Pit Filter PM 0.1 0.1

    22 Section F Rail Dump PM 5.4 3.0

    23 Sect F R-Rice Conv Bgfltr PM 0.1 0.1

    24 Sect F R-Rice Conv Bgfltr PM 0.1 0.1

    25 Sect F tripper FIr Bgfltr PM 0.1 0.1

    26 Sect F Basement PM 0.1 0.1

    27 Sect F R-Rice Aspiration PM 0.6 0.1

    28 Sect F Loadouts PM 3.7 0.6

    29 Mill B Bgfltr 503 PM 0.1 0.1

    30 Mill B Bgfltr 504 PM 0.1 0.1

    31 Mill B Shelling Bgfltr 502 PM 0.1 0.1

    32 Mill B Conv Bgfltr 501 PM 0.1 0.1

    33 Mill B Bran Bgfltr 801 PM 0.1 0.1

    34thru Removed50

    51 Mill C Conv Bgfltr 501 PM 0.1 0.3

    52 Mill B and C Rice Rc1m PM 0.8 0.1

    53 Mill B and C Blk Lime Tnk PM 0.1 0.1

    54thru Removed56

    57 Cln Rice Nuisance Dust Syst PM 0.3 1.0

    58 Clean Rice Shpg CD# 806 PM 0.2 0.1

    20

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant 1b/hr tpy

    59 Clean Rice Shpg CD# 808 PM 0.2 0.1

    60 Clean Rice Shpg CD# 807 PM 0.2 0.1

    61 Clean Rice Shpg Monitor PM 0.2 0.1

    62 Clean Rice Loadouts PM 0.8 0.1

    63Parboil R-Rice Scalper

    PM 0.1 0.1Bgfltr

    64 Parboil R-Rice Aspiration PM 0.1 0.1

    65 Parboil R-Rice Grinding PM 0.1 0.1

    66 Parboil Boiler Murray PM 0.2 0.8

    67 Parboil Boiler Trane PM 0.2 0.8

    68 Parboil Link Belt Dryer PM 0.6 2.4

    69 Parboil Cyclone PM 0.1 0.1

    70 Parboil Tempering Bins PM 0.1 0.5

    71 Parboil CCF Dryer PM 0.8 3.2

    72 Parboil CCF Dryer Fltr PM 0.1 0.5

    73 Parboil Mill Conv #1 PM 0.1 0.2

    74 Parboil Mill Conv #1 PM 0.1 0.2

    75 Parboil KB40 Bran Receiver PM 0.7 3.1

    76 Parboil Nuisance Dust PM 0.2 0.9

    77 Parboil Mill Blk Lime Tnk PM 0.1 0.1

    78 Parboil Mill Clean Rice PM 0.1 0.2

    79 Parboil Mill Rcvg PM 0.2 0.8

    80 Parboil Mill Bran Recycl PM 0.1 0.3

    81 BS Bran Receiver PM 0.3 1.3

    82 BS Bran Dryer/CIr Cycl PM 1.0 4.1

    83 BS Bgfltr PM 0.3 1.3

    21

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant lb/hr tpy

    84 BS Steam Boiler PM 0.1 0.4

    85 BS Loadout PM 1.6 6.5

    86 BP Conv and Grinding PM 0.1 0.1

    87 BP Feed Receiving PM 0.1 0.1

    88 BP Hull Receiving 1 PM 0.1 0.1

    89 BP Hull Receiving 2 PM 0.1 0.1

    90 BP Bran Receiving PM 0.2 0.6

    91 BP Bran Receiving 2 PM 0.1 0.1

    92 BP Pellet Cooler PM 0.1 0.1

    93 BP Pellet Cooler Cyclones PM 2.4 8.6

    94 BP Conv. / Cooling PM 0.1 0.1

    95 BP Conv.! Cooling 2 PM 0.1 0.1

    96 BP Pelletizing Boiler PM 0.1 0.2

    97 BP Trk and RR Receiving PM 2.2 7.8

    98 BP Bran Loadout PM 0.4 1.4

    99 BP Rail Loadout PM 0.4 1.4

    100 BP Truck Loadout PM 0.1 0.1

    101 Hull Conv Rcvg Bin Vent PM 0.1 0.1

    102 Hull Conv Ash Bin Vent PM 0.1 0.1

    103 Hull Conv Comb Unit PM 41.4 181.1

    105 Mill B Bagfltr PM 0.1 0.4

    106 Mill C Bagfltr 502 PM 0.4 1.7

    107 Mill C Bagfltr 503 PM 0.5 1.8

    108 Mill C Bagfltr 506 PM 1.1 3.7

    109 Flat Strg Rcvg Pit PM 2 0.3

    22

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Description Pollutant Ib/hr tpy

    110 Flat Strg Drying Fans PM 0.1 0.4

    111 Bran Stabilization PM 1.0 4.1

    112 Mill C Baghouse PM 0.4 1.8

    113 Parboil Mill Baghouse #1 PM 0.4 1.8

    114 Parboil Mill Baghouse #2 PM 0.4 1.8

    115 Parboil Plant Shnanzer Dryer PM 0.8 4.4

    Baghouse, Drier #2116 Nuisance; Aircon 29,300 PM 0.2 0.1

    din

    117Baghouse; Aircon 25,300

    PM 0.2 0.1cfm

    118Parboil Mill Color Sorter

    PM 0.2 0.9Baghouse

    119 Parboil Mill Baghouse #3 PM 0.7 3.1

    120 Shanzer Model 4R5 Dryer PM 4.1 1.0

    3. Visible emissions may not exceed the limits specified in the following table of this permitas measured by EPA Reference Method 9. [A.C.A. §8-4-203 as referenced by A.C.A.§8-4-304 and §8-4-311]

    SN Limit Regulatory Citation

    01 thru 05 40% 19.503

    06 10% 18.501

    07 20% 19.503

    08 Removed

    09 thru 17 40% 19.503

    18 20% 19.503

    19,20 40% 19.503

    21 20% 19.503

    23

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Limit Regulatory Citation

    22 40% 19.503

    23 tbm 26 20% 19.503

    27,28 40% 19.503

    29 tbm 33 10% 18.501

    34 tbm 50 Removed

    51 tbm 53 10% 18.501

    57 5% 18.501

    58 tbm 62 40% 19.503

    63 20% 19.503

    64,65 10% 18.501

    66 40% 19.503

    67 tbm 72 20% 19.503

    73, 74 40% 19.503

    75 tbm 78 10% 18.501

    79,80 40% 19.503

    81 10% 18.501

    82 20% 19.503

    83 10% 18.501

    84 tbm 85 20% 19.503

    86 tbm 93 10% 18.501

    93 20% 19.503

    94,95 10% 18.501

    96 tbm 99 20% 19.503

    100 tbm10% 18.501

    102

    103, 104 20% 19.503

    24

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    SN Limit Regulatory Citation

    105 thru5% 18.501109

    110 20% 19.503

    111 thru5% 18.501

    119

    120 5% 18.501

    4. The permittee shall not cause or permit the emission of air contaminants, including odorsor water vapor and including an air contaminant whose emission is not otherwiseprohibited by Regulation #18, if the emission of the air contaminant constitutes airpollution within the meaning of AC.A §8-4-303. [Regulation 18, §18.801 andAC.A §8-4-203 as referenced by AC.A. §8-4-304 and §8-4-311]

    5. The permittee shall not conduct operations in such a manner as to unnecessarily cause aircontaminants and other pollutants to become airborne. [Regulation 18, §18.901 andAC.A §8-4-203 as referenced by AC.A §8-4-304 and §8-4-311]

    6. The permittee shall not receive rice in excess of the limits set forth in the following tablefor any rolling twelve month period. [Regulation 19, §19.705 and AC.A §8-4-203 asreferenced by AC.A. §8-4-304 and §8-4-311]

    Description SN Limit -TPRTMP

    Dryer #2 - Dump Pit 1 1,027,125Dryer #3 - Dump Pit 9

    Old Section F- Dump Pit 17New Section F- Dump Pit 20Section F- Rail Dump Pit 22 99,000

    By-Products - Truck and RailReceiving 97 261,072

    TPRTMP - Ton/(Rolling Twelve Month Period)

    7. The permittee shall maintain monthly records which demonstrate compliance withSpecific Condition #6. The permittee shall update the records by the fifteenth day of themonth following the month to which the records pertain. The permittee will keep therecords onsite, and make the records available to Department personnel upon request.[Regulation 19, §19.705 and A.C.A §8-4-203 as referenced by AC.A §8-4-304 and§8-4-311]

    25

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    8. The pennittee shall not process more than 27,000 tons of rice per rolling twelve monthperiod at Drier No. 3 Dump Pit, SN-09. [Regulation 19, §19.705 and A.C.A. §8 4 203 asreferenced by A.C.A. §8 4 304 and §8 4 311]

    9. The pennittee shall maintain monthly records which demonstrate compliance withSpecific Condition #8. The pennittee shall update the records by the fifteenth day of themonth following the month to which the records pertain. The pennittee will keep therecords onsite, and make the records available to Department personnel upon request.[Regulation 19, §19.705 and A.C.A. §8-4-203 as referenced by A.C.A. §8-4-304 and§8-4-311]

    10. The facility shall be limited to pipeline quality natural gas as the only fuel pennitted.[Regulation No. 19 §19.705, A.C.A. §8-4-203 as referenced by §8-4-304 and §8-4-311,and CFR Part 52, Subpart E]

    11. During the loading of waste material generated from grain cleaning and pollution controldevices from trash tanks onto trucks for the purposes of disposal, Riceland shall belimited to 20% opacity, to be detennined by averaging all readings taken in accordancewith USEPA Method 9, over a period of thirty-six consecutive minutes. If, at any time,Riceland exceeds the opacity limitation, the occurrence shall be reported to ADEQ inaccordance with Regulation 18. [Regulation No. 19 §19.503 and 40 CFR 52, Subpart E]

    Rice1and shall maintain a written log at the facility which documents each time materialis loaded from the trash tanks onto a truck. Each entry shall include the approximateweight of the material loaded, and the duration of the loading operation.

    The activity shall be conducted in such a manner as to ~ause no nuisance to thesurrounding community. ADEQ reserves the right to rescind this authority if, at anytime, the emissions from the operations become a nuisance to the surroundingcommunity.

    NSPS Conditions

    12. SN-I09 is subject to 40 CFR Part 60, Subpart DD-Standards ofPerformance for GrainElevators, The pennittee shall comply with all applicable regulations under 40 CFR 60,Subpart DD. Requirements of this subpart for this facility include, but are not limited to:a. No owner or operator shall cause to be discharged into the atmosphere any fugitiveemissions which exhibit greater than five percent opacity. [Regulation No. 19 §19.304and 40 CFR Part 60.302(c)(I)]

    13. SN-120 is subject to 40 CFR Part 60, Subpart DD-Standards ofPerformance for GrainElevators, The pennittee shall comply with all applicable regulations under 40 CFR 60,Subpart DD. SN-120 complies with the opacity requirements by having a clear openingin the wire mesh ofless than 0.094 inches. [Regulation No. 19 §19.304 and 40 CFR Part60.300]

    26

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    14. SN-84 is subject to 40 CFR, Subpart Dc - Standards of Performance for Small-Industrial-Commercial-Institutional Steam Generating Units. The permittee shall comply with allapplicable regulations under 40 CFR 60, Subpart Dc. Requirements of this subpart forthis facility include, but are not limited to:a. Monthly records of the amount ofnatural gas combusted at SN-84 [40 CFR

    60.48c(g)(2)], andb. Maintain those records for two years [40 CFR 60.48c(i)]

    27

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    Section V: INSIGNIFICANT ACTIVITIES

    The Department deems the following types of activities or emissions as insignificant on the basisof size, emission rate, production rate, or activity in accordance with Group A of theInsignificant Activities list found in Regulation 18 and 19 Appendix A. Insignificant activityemission determinations rely upon the information submitted by the permittee in an applicationdated December 2,2005.

    Description Category

    The facility uses a phostoxin fumigant for control of insectinfestation. Release of any single HAP is less than 1 tpy and any A-13combination of HAPs is less than 2.5 tpy.

    28

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPennit #: 0489-AR-14AFIN: 01-00005

    Section VI: GENERAL CONDITIONS

    1. Any tenns or conditions included in this pennit that specify and reference ArkansasPollution Control & Ecology Commission Regulation 18 or the Arkansas Water and AirPollution Control Act (AC.A §8-4-101 et seq.) as the sole origin of and authority for thetenns or conditions are not required under the Clean Air Act or any of its applicablerequirements, and are not federally enforceable under the Clean Air Act. ArkansasPollution Control & Ecology Commission Regulation 18 was adopted pursuant to theArkansas Water and Air Pollution Control Act (AC.A §8-4-101 et seq.). Any tenns orconditions included in this pennit that specify and reference Arkansas Pollution Control& Ecology Commission Regulation 18 or the Arkansas Water and Air Pollution ControlAct (A.C.A §8-4-101 et seq.) as the origin of and authority for the tenns or conditionsare enforceable under this Arkansas statute.

    2. This pennit does not relieve the owner or operator of the equipment and/or the facilityfrom compliance with all applicable provisions of the Arkansas Water and Air PollutionControl Act and the regulations promulgated under the Act. [AC.A. §8-4-203 asreferenced by AC.A. §8-4-304 and §8-4-311]

    3. The pennittee shall notify the Department in writing within thirty (30) days aftercommencement of construction, completion of construction, first operation of equipmentand/or facility, and first attainment of the equipment and/or facility target production rate.[Regulation 19, §19.704 and/or A.C.A. §8-4-203 as referenced by A.C.A §8-4-304 and§8-4-311]

    4. Construction or modification must commence within eighteen (18) months from the dateofpennit issuance. [Regulation 19, §19.410(B) and/or Regulation 18, §18.309(B) andAC.A §8-4-203 as referenced by AC.A §8-4-304 and §8-4-311]

    5. The pennittee must keep records for five years to enable the Department to detenninecompliance with the tenns of this pennit such as hours of operation, throughput, upsetconditions, and continuous monitoring data. The Department may use the records, at thediscretion ofthe Department, to detennine compliance with the conditions of the pennit.[Regulation 19, §19.705 and/or Regulation 18, §18.1004 and A.C.A §8-4-203 asreferenced by A.C.A §8-4-304 and §8-4-311 ]

    6. A responsible official must certify any reports required by any condition contained in thispermit and submit any reports to the Department at the address below. [Regulation 19,§19.705 and/or Regulation 18, §18.1004 and AC.A. §8-4-203 as referenced by A.C.A.§8-4-304 and §8-4-31I ]

    Arkansas Department of Environmental QualityAir DivisionATTN: Compliance Inspector Supervisor

    29

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    5301 Northshore DriveNorth Little Rock, AR 72118-5317

    7. The permittee shall test any equipment scheduled for testing, unless stated in the SpecificConditions of this permit or by any federally regulated requirements, within the followingtime frames: (1) newly constructed or modified equipment within sixty (60) days ofachieving the maximum production rate, but no later than 180 days after initial startup ofthe permitted source or (2) existing equipment already operating according to the timeframes set forth by the Department. The permittee must notify the Department of thescheduled date of compliance testing at least fifteen (15) business days in advance ofsuch test. The permittee must submit compliance test results to the Department withinthirty (30) calendar days after the completion of testing. [Regulation 19, §19.702 and/orRegulation 18, §18.1002 and A.C.A. §8-4-203 as referenced by A.c.A. §8-4-304 and §8-4-311]

    8. The permittee shall provide: [Regulation 19, §19.702 and/or Regulation 18 , §18.1002and A.c.A. §8-4-203 as referenced by A.C.A. §8-4-304 and §8-4-311]

    a. Sampling ports adequate for applicable test methods;b. Safe sampling platforms;c. Safe access to sampling platforms; andd. Utilities for sampling and testing equipment

    9. The permittee shall operate equipment, control apparatus and emission monitoringequipment within their design limitations. The permittee shall maintain in goodcondition at all times equipment, control apparatus and emission monitoring equipment.[Regulation 19, §19.303 and/or Regulation 18, §18.1104 and A.C.A. §8-4-203 asreferenced by A.c.A. §8-4-304 and §8-4-311]

    10. If the permittee exceeds an emission limit established by this permit, the permittee will bedeemed in violation of said permit and will be subject to enforcement action. TheDepartment may forego enforcement action for emissions exceeding any limitsestablished by this permit provided the following requirements are met: [Regulation 19,§19.601 and/or Regulation 18, §18.1101 and A.C.A. §8-4-203 as referenced by A.C.A.§8-4-304 and §8-4-311]

    a. The permittee demonstrates to the satisfaction of the Department that theemissions resulted from an equipment malfunction or upset and are not the resultof negligence or improper maintenance, and the permittee took all reasonablemeasures to immediately minimize or eliminate the excess emissions.

    b. The permittee reports the occurrence or upset or breakdown of equipment (bytelephone, facsimile, or overnight delivery) to the Department by the end of thenext business day after the occurrence or the discovery of the occurrence.

    c. The permittee must submit to the Department, within five business days after theoccurrence or the discovery of the occurrence, a full, written report of such

    30

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    occurrence, including a statement of all known causes and of the scheduling andnature of the actions to be taken to minimize or eliminate future occurrences,including, but not limited to, action to reduce the frequency of occurrence of suchconditions, to minimize the amount by which said limits are exceeded, and toreduce the length of time for which said limits are exceeded. If the information isincluded in the initial report, the information need not be submitted again.

    11. The permittee shall allow representatives of the Department upon the presentation ofcredentials: [A.C.A. §8-4-203 as referenced by A.C.A. §8-4-304 and §8-4-311]

    a. To enter upon the permittee's premises, or other premises under the control ofthepermittee, where an air pollutant source is located or in which any records arerequired to be kept under the terms and conditions of this permit;

    b. To have access to and copy any records required to be kept under the terms andconditions of this permit, or the Act;

    c. To inspect any monitoring equipment or monitoring method required in thispermit;

    d. To sample any emission of pollutants; ande. To perform an operation and maintenance inspection of the permitted source.

    12. The Department issued this permit in reliance upon the statements and presentationsmade in the permit application. The Department has no responsibility for the adequacy orproper functioning of the equipment or control apparatus. [A.C.A. §8-4-203 asreferenced by A.C.A. §8-4-304 and §8-4-311]

    13. The Department may revoke or modify this permit when, in the judgment oftheDepartment, such revocation or modification is necessary to comply with the applicableprovisions of the Arkansas Water and Air Pollution Control Act and the regulationspromulgated the Arkansas Water and Air Pollution Control Act. [Regulation 19,§19.410(A) and/or Regulation 18, §18.309(A) and A.c.A. §8-4-203 as referenced byAC.A §8-4-304 and §8-4-311]

    14. This permit may be transferred. An applicant for a transfer must submit a written requestfor transfer of the permit on a form provided by the Department and submit the disclosurestatement required by Arkansas Code Annotated §8-1-106 at least thirty (30) days inadvance of the proposed transfer date. The permit will be automatically transferred to thenew permittee unless the Department denies the request to transfer within thirty (30) daysof the receipt of the disclosure statement. The Department may deny a transfer on thebasis of the information revealed in the disclosure statement or other investigation or,deliberate falsification or omission of relevant information. [Regulation 19, §19.407(B)and/or Regulation 18, §18.307(B) and A.C.A §8-4-203 as referenced by A.C.A §8-4-304 and §8-4-311]

    15. This permit shall be available for inspection on the premises where the control apparatusis located. [A.C.A. §8-4-203 as referenced by A.C.A. §8-4-304 and §8-4-311]

    31

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    16. This permit authorizes only those pollutant emitting activities addressed herein. [A.C.A.§8-4-203 as referenced by A.C.A §8-4-304 and §8-4-311]

    17. This permit supersedes and voids all previously issued air permits for this facility.[Regulation 18 and 19 and A.C.A §8-4-203 as referenced by AC.A §8-4-304 and §8-4-311]

    18. The permittee must pay all permit fees in accordance with the procedures established inRegulation No.9. [AC.A §8-1-105(c)]

    19. The permittee may request in writing and at least 15 days in advance of the deadline, anextension to any testing, compliance or other dates in this permit. No such extensions areauthorized until the permittee receives written Department approval. The Departmentmay grant such a request, at its discretion in the following circumstances:

    a. Such an extension does not violate a federal requirement;b. The permittee demonstrates the need for the extension; andc. The permittee documents that all reasonable measures have been taken to meet

    the current deadline and documents reasons it cannot be met.

    [Regulation 18, §18.314(A), Regulation 19, §19.416(A), AC.A. §8-4-203 as referencedby A.C.A §8-4-304 and §8-4-311, and 40 CFR Part 52, Subpart E]

    20. The permittee may request in writing and at least 30 days in advance, temporaryemissions and/or testing that would otherwise exceed an emission rate, throughputrequirement, or other limit in this permit. No such activities are authorized until thepermittee receives written Department approval. Any such emissions shall be included inthe facilities total emissions and reported as such. The Department may grant such arequest, at its discretion under the following conditions:

    a. Such a request does not violate a federal requirement;b. Such a request is temporary in nature;c. Such a request will not result in a condition of air pollution;d. The request contains such information necessary for the Department to evaluate

    the request, including but not limited to, quantification of such emissions and thedate/time such emission will occur;

    e. Such a request will result in increased emissions less than five tons of anyindividual criteria pollutant, one ton of any single HAP and 2.5 tons oftotalHAPs; and

    f. The permittee maintains records of the dates and results of such temporaryemissions/testing.

    [Regulation 18, §18.314(B), Regulation 19, §19.416(B), AC.A. §8-4-203 as referencedby A.C.A. §8-4-304 and §8-4-311, and 40 CFR Part 52, Subpart E]

    32

  • Riceland Foods, Inc. - Stuttgart Rice DivisionPermit #: 0489-AR-14AFIN: 01-00005

    21. The pennittee may request in writing and at least 30 days in advance, an alternativeto the specified monitoring in this permit. No such alternatives are authorized until thepermittee receives written Department approval. The Department may grant such arequest, at its discretion under the following conditions:

    a. The request does not violate a federal requirement;b. The request provides an equivalent or greater degree of actual monitoring to the

    current requirements; andc. Any such request, if approved, is incorporated in the next pennit modification

    application by the pennittee.

    [Regulation 18, §18.314(C), Regulation 19, §19.416(C), A.C.A. §8-4-203 as referencedby A.C.A. §8-4-304 and §8-4-311, and 40 CFR Part 52, Subpart E]

    33

  • Appendix A

    40 CFR Part 60, Subpart DD - Standards ofPerformance for Grain Elevators

  • AUTHENTICATE

    9us. COVERNMENTINFORMATIONGPO

    Environmental Protection Agency

    Y=(H. L)/(H} L+Hg G)

    where:Y=decimal fraction of liquid fuel heating

    value to total fuel heating value.H,=gross calorific value of liquid fuel, J/kg.H.=gross calorific value of gaseous fuel, J/kg.L=liquid flow rate, kg/hr.G=gaseous flow rate, kglhr.

    (2) Suitable methods shall be used todetermine the rates (L and G) of fuelsburned during each test period and amaterial balance over the glass melt-ing furnace shall be used to confirmthe rates.

    (3) ASTM Method D24D-76 or 92 (liq-uid fuels) and D1826-77 or 94 (gaseousfuels) (incorporated by reference-see§60.17), as applicable, shall be used todetermine the gross calorific values.

    (c) In conducting the performancetests required in §60.8, the owner or op-erator shall use as reference methodsand procedures the test methods in ap-pendix A of this part or other methodsand procedures as specified in this sec-tion, except as provided in §60.8(b).

    (d) The owner or operator shall deter-mine compliance with the particulatematter standards in §§ 60.292 and 60.293as follows:

    (1) The emission rate (E) of particu-late matter shall be computed for eachrun using the following equation:

    E=(c, Qw-A)/P

    where:E=emission rate of particulate matter, g/kg.c,=concentration of particulate matter, gl

    dsm.Q",=volumetric flow rate, dscmlhr.A=zero production rate correction=227 glhr for container glass, pressed and

    blown (soda-lime and lead) glass, andpressed and blown (other than boros1l1cate,soda-lime, and lead) glass.

    =454 g/hr for pressed and blown (boros1l1cate)glass, wool fiberglass, and flat glass.

    P=glass production rate, kglhr.

    (2) Method 5 shall be used to deter-mine the particulate matter concentra-tion (c,) and volumetric flow rate (Qw)of the effluent gas. The sampling timeand sample volume for each run shallbe at least 60 minutes and 0.90 dscm(31.8 dscf). The probe and filter holderheating system may be set to provide agas temperature no greater than 177 ±14°C (350 ±25 OF), except under the condi-tions specified in §60.293(e).

    §60.301

    (3) Direct measurement or materialbalance using good engineering prac-tice shall be used to determine theamount of glass pulled during the per-formance test. The rate of glass pro-duced is defined as the weight of glasspulled from the affected facility duringthe performance test divided by thenumber of hours taken to perform theperformance test.

    (4) Method 9 and the procedures in§60.1l shall be used to determine opac-ity.

    [54 FR 6674, Feb. 14, 1989; 54 FR 21344, May 17,1989, as amended at 65 FR 61759, Oct. 17,2000)

    Subpart DO-Standards ofPerformance for Grain Elevators

    SOURCE: 43 FR 34347, Aug. 3, 1978, unlessotherwise noted.

    § 60.300 Applicability and designationof affected facility.

    (a) The provisions of this subpartapply to each affected facility at anygrain terminal elevator or any grainstorage elevator, except as providedunder §6O.304(b). The affected facilitiesare each truck unloading station,truck loading station, barge and shipunloading station, barge and ship load-ing station, railcar loading station,railcar unloading station, grain dryer,and all grain handling operations.

    (b) Any facility under paragraph (a)of this section which commences con-struction, modification, or reconstruc-tion after August 3, 1978, is subject tothe requirements of this part.

    [43 FR 34347, Aug. 3, 1978, as amended at 52FR 42434, Nov; 5, 1988)

    § 60.301 Deimitions.As used in this subpart, all terms not

    defined herein shall have the meaninggiven them in the Act and in subpart Aof this part.

    (a) Grain means corn, wheat, sor-ghum, rice, rye, oats, barley, and soy-beans.

    (b) Grain elevator means any plant orinstallation at which grain is unloaded,handled, cleaned, dried, stored, or load-ed.

    (c) Grain terminal elevator means anygrain elevator which has a permanentstorage capacity of more than 88,100 m 3

    441

  • §60.302

    (ca. 2.5 million U.S. bushels), exceptthose located at animal food manufac-turers, pet food manufacturers, cerealmanufacturers, breweries, and live-stock feedlots.

    (d) Permanent storage capacity meansgrain storage capacity which is inside abuilding, bin, or silo.

    (e) Railcar means railroad hopper caror boxcar.

    (f) Grain storage elevator means anygrain elevator located at any wheatflour mill, wet corn mill, dry corn mill(human consumption), rice mill, orsoybean oil extraction plant which hasa permanent grain storage capacity of35,200 m3 (ca. 1 million bushels).

    (g) Process emission means the partic-ulate matter which is collected by acapture system.

    (h) Fugitive emission means the partic-ulate matter which is not collected bya capture system and is released di-rectly into the atmosphere from an af-fected facility at a grain elevator.

    (i) Capture system means the equip-ment such as sheds, hoods, ducts, fans,dampers, etc. used to collect particu-late matter generated by an affectedfacility at a grain elevator.

    (j) Grain unloading station means thatportion of a grain elevator where thegrain is transferred from a truck, rail-car, barge, or ship to a receiving hop-per.

    (k) Grain loading station means thatportion of a grain elevator where thegrain is transferred from the elevatorto a truck, railcar, barge, or ship.

    (1) Grain handling operations includebucket elevators or legs (excluding legsused to unload barges or ships), scalehoppers and surge bins (garners), turnheads, scalpers, cleaners, trippers, andthe headhouse and other such struc-tures.

    (m) Column dryer means any equip-ment used to reduce the moisture con-tent of grain in which the grain flowsfrom the top to the bottom in one ormore continuous packed columns be-tween two perforated metal sheets.

    (n) Rack dryer means any equipmentused to reduce the moisture content ofgrain in which the grain flows from thetop to the bottom in a cascading flowaround rows of baffles (racks).

    (0) Unloading leg means a devicewhich includes a bUCket-type elevator

    40 CFR Ch. I (7-1-10 Edition)

    which is used to remove grain from abargE! or ship.

    [43 FR 34347, Aug. 3, 1978, as amended at 65FR 61759, Oct. 17, 2000]

    § 60.302 Standard for particulate mat·ter.

    (a) On and after the 60th day ofachieving the maximum productionrate at which the affected facility willbe operated, but no later than 180 daysafter initial startup, no owner or oper-ator subject to the provisions of thissubpart shall cause to be dischargedinto the atmosphere any gases whichexhibit greater than 0 percent opacityfrom any:

    (1) Column dryer with column plateperforation exceeding 2.4 mm diameter(ca. 0.094 inch).

    (2) Rack dryer in which exhaust gasespass through a screen filter coarserthan 50 mesh.

    (b) On and after the date on whichthe performance test required to beconducted by § 60.8 is completed, noowner or operator subject to the provi-sions of this subpart shall cause to bedischarged into the atmosphere fromany affected facility except a graindryer any process emission which:

    (1) Contains particulate matter in ex-cess of 0.023 g/dscm (ca. 0.01 gr/dscf).

    (2) Exhibits greater than 0 percentopacity.

    (c) On and after the 60th day ofachieving the maximum productionrate at which the affected facility willbe operated, but no later than 180 daysafter initial startup, no owner or oper-ator subject to the provisions of thissubpart shall cause to be dischargedinto the atmosphere any fugitive emis-sion from:

    (1) Any individual truck unloadingstation, railcar unloading station, orrailcar loading station, which exhibitsgreater than 5 percent opacity.

    (2) Any grain handling operationwhich exhibits greater than 0 percentopacity.

    (3) Any truck loading station whichexhibits greater than 10 percent opac-ity.

    (4) Any barge or ship loading stationwhich exhibits greater than 20 percentopacity.

    442

  • Environmental Protection Agency

    (d) The owner or operator of anybarge or ship unloading station shalloperate as follows:

    (1) The unloading leg shall be en-closed from the top (including the re-ceiving hopper) to the center line ofthe bottom pulley and ventilation to acontrol device shall be maintained onboth sides of the leg and the grain re-ceiving hopper.

    (2) The total rate of air ventilatedshall be at least 32.1 actual cubic me-ters per cubic meter of grain handlingcapacity (ca. 40 ft3/bu).

    (3) Rather than meet the require-ments of paragraphs (d)(1) and (2) ofthis section the owner or operator mayuse other methods of emission controlif it is demonstrated to the Adminis-trator's satisfaction that they wouldreduce emissions of particulate matterto the same level or less.

    § 60.303 Test methods and procedures.(a) In conducting the performance

    tests required in §60.8, the owner or op-erator shall use as reference methodsand procedures the test methods in ap-pendix A of this part or other methodsand procedures as specified in this sec-tion, except as provided in §60.8(b). Ac-ceptable alternative methods and pro-cedures are given in paragraph (c) ofthis section.

    (b) The owner or operator shall deter-mine compliance with the particulatematter standards in §60.302 as follows:

    (1) Method 5 shall be used to deter-mine the particulate matter concentra-tion and the volumetric flow rate ofthe effluent gas. The sampling timeand sample volume for each run shallbe at least 60 minutes and 1.70 dscm (60dscf). The probe and filter holder shallbe operated without heaters.

    (2) Method 2 shall be used to deter-mine the ventilation volumetric flowrate.

    (3) Method 9 and the procedures in§ 60.11 shall be used to determine opac-ity.

    (c) The owner or operator may usethe following as alternatives to the ref-erence methods and procedures speci-fied in this section:

    (1) For Method 5, Method 17 may beused.[54 FR 6674, Feb. 14, 1989]

    §60.310

    § 60.304 Modifications.

    (a) The factor 6.5 shall be used inplace of "annual asset guidelines repairallowance percentage," to determinewhether a capital expenditure as de-fined by §60.2 has been made to an ex-isting facility.

    (b) The following physical changes orchanges in the method of operationshall not by themselves be considered amodification of any existing facility:

    (1) The addition of gravity loadoutspouts to existing grain storage orgrain transfer bins.

    (2) The installation of automaticgrain weighing scales.

    (3) Replacement of motor and driveunits driving existing grain handlingequipment.

    (4) The installation of permanentstorage capacity with no increase inhourly grain handling capacity.

    Subpart EE-Standards of Perform-ance for Surface Coating ofMetal Furniture

    SOURCE: 47 FR 49287, Oct. 29. 1982. unlessotherwise noted.

    § 60.310 Applicability and designationof affected facility.

    (a) The affected facility to which theprovisions of this subpart apply is eachmetal furniture surface coating oper-ation in which organic coatings areap-plied.

    (b) This subpart applies to each af-fected facility identified in paragraph(a) of this section on which construc-tion, modification, or reconstruction iscommenced after November 28, 1980.

    (c) Any owner or operator of a metalfurniture surface coating operationthat uses less than 3,842 liters of coat-ing (as applied) per year and keeps pur-chase or inventory records or otherdata necessary to substantiate annualcoating usage shall be exempt from allother provisions of this subpart. Theserecords shall be maintained at thesource for a period of at least 2 years.

    [47 FR 49287. Oct. 29, 1982, as amended at 50FR 18248, Apr. 30, 1985]

    443

  • Appendix B:

    40 CFR Part 60, Subpart Dc- Standards ofPerformance for Small Industrial-Commercial-Institutional Steam Generating Units

  • AUTHENTICATED9u.s, COVE.RNMENTINFORMATIONCPO

    Environmental Protection Agency

    shall perform a performance test toquantify criteria pollutant emissions.

    (2) [Reserved](v) The owner or operator of an af-

    fected facility may submit electronicquarterly reports for S02 and/or NOxand/or opacity in lieu of submitting thewritten reports required under para-graphs (h), (i), (j), (k) or (1) of this sec-tion. The format of each quarterlyelectronic report shall be coordinatedwith the permitting authority. Theelectronic report(s) shall be submittedno later than 30 days after the end ofthe calendar quarter and shall be ac-companied by a certification statementfrom the owner or operator, indicatingwhether compliance with the applica-ble emission standards and minimumdata requirements of this subpart wasachieved during the reporting period.Before submitting reports in the elec-tronic format, the owner o"r operatorshall coordinate with the permittingauthority to obtain their agreement tosubmit reports in this alternative for-mat.

    (w) The reporting period for the re-ports required under this subpart iseach 6 month period. All reports shallbe submitted to the Administrator andshall be postmarked by the 30th dayfollowing the end of the reporting pe-riod.

    (x) Facility-specific NOx standard forWeyerhaeuser Company's No. 2 PowerBoiler located in New Bern, NorthCarolina:

    (1) Standard for nitrogen oxides. (1)When fossil fuel alone is combusted,the NOx emission limit for fossil fuel in§60.44b(a) applies.

    (11) When fossil fuel and chemical by-product waste are simultaneously com-busted, the NOx emission limit is 215ng/J (0.5 IbIMMBtu).

    (2) Emission monitoring for nitrogen ox-ides. (i) The NOx emissions shall be de-termined by the compliance and per-formance test methods and proceduresfor NOx in §60.46b.

    (11) The monitoring of the NOx emis-sions shall be performed in accordancewith §60.48b.

    (3) Reporting and recordkeeping re-quirements. (i) The owner or operator ofthe No.2 Power Boiler shall submit areport on any excursions from the lim-its required by paragraph (x)(2) of this

    §60.49b

    section to the Administrator with thequarterly report required by §60.49b(i).

    (11) The owner or operator of the No.2 Power Boiler shall keep records of themonitoring required by paragraph(x)(3) of this section for a period of 2years following the date of such record.

    (111) The owner or operator of the No.2 Power Boiler shall perform all the ap-plicable reporting and recordkeepingrequirements of §60.49b.

    (y) Facility-specific NOx standard forINEOS USA's AOGI located in Lima,Ohio:

    (1) Standard for NOx. (1) When fossilfuel alone is combusted, the NOx emis-sion limit for fossil fuel in §60.44b(a)applies.

    (11) When fossil fuel and chemical by-product/waste are simultaneously com-busted, the NOx emission limit is 645ng/J (1.5 IbIMMBtu).

    (2) Emission monitoring for NOx. (i)The NOx emissions shall be determinedby the compliance and performancetest methods and procedures for NOx in§60.46b.

    (11) The monitoring of the NOx emis-sions shall be performed in accordancewith §60.4Sb.

    (3) Reporting and recordkeeping re-quirements. (i) The owner or operator ofthe AGGI shall submit a report on anyexcursions from the limits required byparagraph (y)(2) of this section to theAdministrator with the quarterly re-port required by paragraph (i) of thissection.

    (11) The owner or operator of theAOGI shall keep records of the moni-toring required by paragraph (y)(3) ofthis section for a period of 2 years fol-lowing the date of such record.

    (11i) The owner or operator of theAOGI shall perform all the applicablereporting and recordkeeping .require-ments of this section.

    [72 FR 32742. June 13, 2007, as a.mended a.t 74FR 5089. Jan. 28. 2009]

    Subpart Dc-Standards of Per-formance for Small Industrial-Commercial-InstitutionalSteam Generating Units

    SOURCE: 72 FR 32759. June 13, 2007, unlessotherWise noted.

    211

  • §60.40c

    § 60.4Oc Ap'plicability and delegation ofauthonty.

    (a) Except as provided in paragraphs(d), (e), (f), and (g) of this section, theaffected facility to which this subpartapplies is each steam generating unitfor which construction, modification,or reconstruction is commenced afterJune 9, 1989 and that has a maximumdesign heat input capacity of 29megawatts (MW) (100 million Britishthermal units per hour (MMBtulhr» orless, but greater than or equal to 2.9MW (10 MMBtuJhr).

    (b) In delegating implementation andenforcement authority to a Stateunder section l11(c) of the Clean AirAct, §60.48c(a)(4) shall be retained bythe Administrator and not transferredto a State.

    (c) Steam generating units that meetthe applicability requirements in para-graph (a) of this section are not subjectto the sulfur dioxide (S02) or particu-late matter (PM) emission limits, per-formance testing requirements, ormonitoring requirements under thissubpart (§§ 60.42c, 60.43c, 60.44c, 60.45c,60.46c, or 60.47c) during periods of com-bustion research, as defined in §6O.41c.

    (d) Any temporary change to an ex-isting steam generating unit for thepurpose of conducting combustion re-search is not considered a modificationunder §60.14.

    (e) Heat recovery steam generatorsthat are associated with combinedcycle gas turbines and meet the appli-cability requirements of subpart KKKKof this part are not subject to this sub-part. This subpart will continue toapply to all other heat recovery steamgenerators that are capable of com-busting more than or equal to 2.9 MW(10 MMBtulhr) heat input of fossil fuelbut less than or equal to 29 MW (100MMBtulhr) heat input of fossil fuel. Ifthe heat recovery steam generator issubject to this subpart, only emissionsresulting from combustion of fuels inthe steam generating unit are subjectto this subpart. (The gas turbine emis-sions are subject to subpart GG orKKKK, as applicable, of this part).

    (f) Any facility covered by subpartAAAA of this part is not subject bythis subpart.

    (g) Any facility covered by an EPAapproved State or Federal section

    40 CFR Ch. I (7-1-10 Edition)

    111(d)/129 plan implementing subpartBBBB of this part is not subject by thissubpart.

    [72 FR 32759, June 13, 2007, as amended at 74FR 5090, Jan. 28, 2009]

    § 60.41c Definitions.

    As used in this subpart, all terms notdefined herein shall have the meaninggiven them in the Clean Air Act and insubpart A of this part.

    Annual capacity factor means theratio between the actual heat input toa steam generating unit from an indi-vidual fuel or combination of fuels dur-ing a period of 12 consecutive calendarmonths and the potential heat input tothe steam generating unit from allfuels had the steam generating unitbeen operated for 8,760 hours duringthat 12-month period at the maximumdesign heat input capacity. In the caseof steam generating units that arerented or leased, the actual heat inputshall be determined based on the com-bined heat input from all operations ofthe affected facility during a period of12 consecutive calendar months.

    Coal means all solid fuels classifiedas anthracite, bituminous, subbitu-minous, or lignite by the American. So-ciety of Testing and Materials inASTM D388 (incorporated by reference,see §60.17), coal refuse, and petroleumcoke. Coal-derived synthetic fuels de-rived from coal for the purposes of cre-ating useful heat, including but notlimited to solvent refined coal, gasifiedcoal not meeting the definition of nat-ural gas, coal-oil mixtures, and coal-water mixtures, are also included inthis definition for the purposes of thissubpart.

    Coal refuse means any by-product ofcoal mining or coal cleaning operationswith an ash content greater than 50percent (by weight) and a heating valueless than 13,900 kilojoules per kilogram(kJ/kg) (6,000 Btu per pound (Btullb) ona dry basis.

    Cogeneration steam generating unitmeans a steam generating unit that si-multaneously produces both electrical(or mechanical) and thermal energyfrom the same primary energy source.

    Combined cycle system means a systemin which a separate source (such as a

    212

  • Environmental Protection Agency

    stationary gas turbine, internal com-bustion engine, or kiln) provides ex-haust gas to a steam generating unit.

    Combustion research means the experi-mental firing of any fuel or combina-tion of fuels in a steam generating unitfor the purpose of conducting researchand development of more efficient com-bustion or more effective prevention orcontrol of air pollutant emissions fromcombustion, provided that, duringthese periods of research and develop-ment, the heat generated is not usedfor any purpose other than preheatingcombustion air for use by that steamgenerating unit (i.e., the heat gen-erated is released to the atmospherewithout being used for space heating,process heating, driving pumps,preheating combustion air for otherunits, generating electricity, or anyother purpose).

    Conventional technology means wetflue gas desulfurization technology,dry flue gas desulfurization tech-nology, atmospheric fluidized bed com-bustion technology, and oilhydrodesulfurization technology.

    Distillate oil means fuel oil that com-plies with the specifications for fuel oilnumbers 1 or 2, as defined by the Amer-ican Society for Testing and Materialsin ASTM D396 (incorporated by ref-erence, see §60.17) or diesel fuel oilnumbers 1 or 2, as defined by the Amer-ican Society for Testing and Materialsin ASTM D975 (incorporated by ref-erence, see §60.17).

    Dry flue gas desulfurization technologymeans a S02 control system that is lo-cated between the steam generatingunit and the exhaust vent or stack, andthat removes sulfur oxides from thecombustion gases of the steam gener-ating unit by contacting the combus-tion gases with an alkaline reagent andwater, whether introduced separatelyor as a premixed slurry or solution andforming a dry powder material. Thisdefinition includes devices where thedry powder material is subsequentlyconverted to another form. Alkaline re-agents used in dry flue gasdesulfurization systems include, butare not limited to, lime and sodiumcompounds.

    Duct burner means a device that com-busts fuel and that is placed in the ex-hagst duct from another source (such

    §60.41c

    as a stationary gas turbine, internalcombustion engine, kiln. etc.) to allowthe firing of additional fuel to heat theexhaust gases before the exhaust gasesenter a steam generating unit.

    Emerging technology means any S02control system that is not defined as aconventional technology under thissection, and for which the owner or op-erator of the affected facility has re-ceived approval from the Adminis-trator to operate as an emerging tech-nology under §6O.48c(a)(4).

    Federally enforceable means all limi-tations and conditions that are en-forceable by the Administrator, includ-ing the requirements of 40 CFR parts 60and 61, requirements within any appli-cable State implementation plan, andany permit requirements establishedunder 40 CFR 52.21 or under 40 CFR51.18 and 51.24.

    Fluidized bed combustion technologymeans a device wherein fuel is distrib-uted onto a bed (or series of beds) oflimestone aggregate (or other sorbentmaterials) for combustion; and thesematerials are forced upward in the de-vice by the flow of combustion air andthe gaseous products of combustion.Fluidized bed combustion technologyincludes, but is not limited to, bub-bling bed units and circulating bedunits.

    Fuel pretreatment means a processthat removes a portion of the sulfur ina fuel before combustion of the fuel ina steam generating unit.

    Heat input means heat derived fromcombustion of fuel in a steam gener-ating unit and does not include theheat derived from preheated combus-tion air, recirculated flue gases, or ex-haust gases from other sources (such asstationary gas turbines, internal com-bustion engines, and kilns).

    Heat transfer medium means any ma-terial that is used to transfer heatfrom one point to another point.

    Maximum design heat input capacitymeans the ability of a steam gener-ating unit to combust a stated max-imum amount of fuel (or combinationof fuels) on a steady state basis as de-termined by the physical design andcharacteristics of the steam generatingunit.

    Natural gas means:

    213

  • §60.42c

    (1) A naturally occurring mixture ofhydrocarbon and nonhydrocarbon gasesfound in geologic formations beneaththe earth's surface, of which the prin-cipal constituent is methane; or

    (2) Liquefied petroleum (LP) gas, asdefined by the American Society forTesting and Materials in ASTM D1835(incorporated by reference, see §60.17);or

    (3) A mixture of hydrocarbons thatmaintains a gaseous state at ISO con-ditions. Additionally, natural gas musteither be composed of at least 70 per-cent methane by volume or have agross calorific value between 34 and 43megajoules (MJ) per dry standard cubicmeter (910 and 1,150 Btu per dry stand-ard cubic foot).

    Noncontinental area means the Stateof Hawaii, the Virgin Islands, Guam,American Samoa, the Commonwealthof Puerto Rico, or the Northern Mar-iana Islands.

    Oil means crude oil or petroleum, ora liquid fuel derived from crude oil orpetroleum, including distillate oil andresidual oil.

    Potential sulfur dioxide emission ratemeans the theoretical SOz emissions(nanograms per joule (ng/J) or lblMMBtu heat input) that would resultfrom combusting fuel in an uncleanedstate and without using emission con-trol systems.

    Process heater means a device that isprimarily used to heat a material toinitiate or promote a chemical reac-tion in which the material participatesas a reactant or catalyst.

    Residual oil means crude oil, fuel oilthat does not comply with the speci-fications under the definition of dis-tillate oil, and all fuel oil numbers 4, 5,and 6, as defined by the American Soci-ety for Testing and Materials in ASTMD396 (incorporated by reference, see§60.17).

    Steam generating unit means a devicethat combusts any fuel and producessteam or heats water or heats any heattransfer medium. This term includesany duct burner that combusts fuel andis part of a combined cycle system.This term does not include processheaters as defined in this subpart.

    Steam generating unit operating daymeans a 24-hour period between 12:00midnight and the following midnight

    40 CFR Ch. I (7-1-10 Edition)

    during which any fuel is combusted atany time in the steam generating unit.It is not necessary for fuel to be com-busted continuously for the entire 24-hour period.

    Wet flue gas desulfurization technologymeans an SOz control system that islocated between the steam generatingunit and the exhaust vent or stack, andthat removes sulfur oxides from thecombustion gases of the steam gener-ating unit by contacting the combus-tion gases with an alkaline slurry orsolution and forming a liquid material.This definition includes devices wherethe liquid material is subsequentlyconverted to another form. Alkaline re-agents used in wet flue gasdesulfurization systems include, butare not limited to, lime, limestone, andsodium compounds.

    Wet scrubber system means any emis-sion control device that mixes an aque-ous stream or slurry with the exhaustgases from a steam generating unit tocontrol emissions of PM or SOz.

    Wood means wood, wood residue,bark, or any derivative fuel or residuethereof, in any form, including but notlimited to sawdust, sanderdust, woodchips, scraps, slabs, millings, shavings,and processed pellets made from woodor other forest residues.[72 FR 32759, June 13, 2007, as amended at 74FR 5090, Jan. 28, 2009]

    § 60,42c Standard for sulfur dioxide(S02)'

    (a) Except as provided in paragraphs(b), (c), and (e) of this section, on andafter the date on which the perform-ance test is completed or required to becompleted under §60.8, whichever datecomes first, the owner or operator ofan affected facility that combusts onlycoal shall neither: cause to be dis-charged into the atmosphere from theaffected facility any gases that containSOz in excess of 87 ng/J (0.20 lb/MMBtu)heat input or 10 percent (0.10) of the po-tential SOz emission rate (90 percentreduction), nor cause to be dischargedinto the atmosphere from the affectedfacility any gases that contain SOz inexcess of 520 ng/J (1.2 lblMMBtu) heatinput. If coal is combusted with otherfuels, the affected facility shall nei-ther: cause to be discharged into theatmosphere from the affected facility

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  • Environmental Protection Agency

    any gases that contain 802 in excess of87 ng/J (0.20 IbIMMBtu) heat input or 10percent (0.10) of the potential 802 emis-sion rate (90 percent reduction), norcause to be discharged into the atmos-phere from the affected facility anygases that contain 802 in excess of theemission limit is determined pursuantto paragraph (e)(2) of this section.

    (b) Except as provided in paragraphs(c) and (e) of this section, on and afterthe date on which the performance testis completed or required to be com-pleted under §60.8, whichever datecomes first, the owner or operator ofan affected facility that:

    (1) Combusts only coal refuse alonein a fluidized bed combustion steamgenerating unit shall neither:

    (1) Cause to be discharged into the at-mosphere from that affected facilityany gases that contain 802 in excess of87 ng/J (0.20 IbIMMBtu) heat input or 20percent (0.20) of the potential 802 emis-sion rate (80 percent reduction); nor

    (11) Cause to be discharged into theatmosphere from that affected facilityany gases that contain 802 in excess of802 in excess of 520 ng/J (1.2 IbIMMBtu)heat input. If coal is fired with coalrefuse, the affected facility subject toparagraph (a) of this section. If oil orany other fuel (except coal) is firedwith coal refuse, the affected facility issubject to the 87 ng/J (0.20 IbIMMBtu)heat input 802 emissions limit or the90 percent 802 reduction requirementspecified in paragraph (a) of this sec-tion and the emission limit is deter-mined pursuant to paragraph (e)(2) ofthis section.

    (2) Combusts only coal and that usesan emerging technology for the controlof 802 emissions shall neither:

    (i) Cause to be discharged into the at-mosphere from that affected facilityany gases that contain 802 in excess of50 percent (0.50) of the potential 802emission rate (50 percent reduction);nor

    (11) Cause to be discharged into theatmosphere from that affected facilityany gases that contain 802 in excess of260 ng/J (0.60 lblMMBtu) heat input. Ifcoal is combusted with other fuels, theaffected facility is subject to the 50percent 802 reduction requirementspecified in this paragraph and the

    §60.42c

    emission limit determined pursuant toparagraph (e)(2) of this section.

    (c) On and after the date on whichthe initial performance test is com-pleted or required to be completedunder §60.8, whichever date comes first,no owner or operator of an affected fa-cility that combusts coal, alone or incombination with any other fuel, and islisted in paragraphs (c)(l), (2), (3), or (4)of this section shall cause to be dis-charged into the atmosphere from thataffected facility any gases that contain802 in excess of the emission limit de-termined pursuant to paragraph (e)(2)of this section. Percent reduction re-quirements are not applicable to af-fected facilities under paragraphs(c)(l), (2), (3), or (4).

    (1) Affected facilities that have aheat input capacity of 22 MW (75MMBtulhr) or less.

    (2) Affected facilities that have anannual capacity for coal of 55 percent(0.55) or less and are subject to a feder-ally enforceable requirement limitingoperation of the affected facility to anannual capacity factor for coal of 55percent (0.55) or less.

    (3) Affected facilities located in anoncontinental area.

    (4) Affected facilities that combustcoal in a duct burner as part of a com-bined cycle system where 30 percent(0.30) or less of the heat entering thesteam generating unit is from combus-tion of coal in the duct burner and 70percent (0.70) or more of the heat enter-ing the steam generating unit is fromexhaust gases entering the duct burner.

    (d) On and after the date on whichthe initial performance test is com-pleted or required to be completedunder §60.8, whichever date comes first,no owner or operator of an affected fa-cility that combusts oil shall cause tobe discharged into the atmospherefrom that affected facility any gasesthat contain 802 in excess of 215 ng/J(0.50 IbIMMBtu) heat input; or, as an al-ternative, no owner or operator of anaffected facility that combusts oilshall combust oil in the affected facil-ity that contains greater than 0.5weight percent sulfur. The percent re-du