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, A view on high quality and innovative instrumentation
Presented by: Gerrit Bruntink
Business Development Director EMEA
Confidential Property of Schneider Electric
Schneider-Electric
• € 26 Billion Sales
• 41% of sales in new economies
• 160.000 employees in 100+ countries
• 4-5% of sales dedicated to R&D
A large company, with a balanced
geographical footprint and a
commitment to sustainability
Foxboro, the story
• Became part of Schneider-Electric January 2014.
• Now part of the Industry Business division of SE.
• Global brand for ICSS and Process Instrumentation.
• Longest Heritage in the industry of >100 years.
• Listed on >80% of all preferred vendors lists in the industry.
• We work with;
Page 3 Confidential Property of Schneider Electric |
60% World’s LNG
producers
92% World’s
Petroleum
Companies
92% World’s
Chemical
Companies
Foxboro Quality
• Highest Quality enables longest warranties
• 5 year warrantee as standard on pressure and temperature
transmitters
• 17 years on premium performance transmitters
• Life time warrantee on our Vortex sensors
• 2 years as standard on all other instrumentation
• Level Sigma 4 approaching Level 5
• Robust, Reliable, Rugged
Page 4 Confidential Property of Schneider Electric |
Market standard
Foxboro S-Series
The game changer
Page 5 Confidential Property of Schneider Electric |
Foxboro, S-Series Innovation
• We have conducted many customers to ask what their requirements
would be for a new pressure transmitter.
• Bottom-line outcome was to reduce cost in operational and
engineering phase
• With this challenge our R&D started working and developed the
Foxboro S-series range of pressure transmitters.
Page 6 Confidential Property of Schneider Electric |
Foxboro S-Series Innovation
• Having the customers goal in mind they developed a pressure
transmitter with:
• Turndown of 400:1 based on the patented Foxcal® Technology
• 100 mili seconds response time
• 0.05% accuracy of Span over whole range
• Time in Service register
• 5 years warrantee
Page 7 Confidential Property of Schneider Electric |
Foxcal Innovation
Page 8 Confidential Property of Schneider Electric |
S-Series stores 11 calibration curves in Frimware to ensure highest accuracy of 0,05% of measured span
Foxcal how does it work Innovation
• Foxcal automatically selects the best fitting curve for the measured value
Page 9 Confidential Property of Schneider Electric |
Business case average plant Cost Saving by using Foxboro S-Series pressure transmitters in engineering and operational phase
• A further saving is there due to the fact of standard 5 years of
warrantee which can result to a stock of just 2%
Page 10 Confidential Property of Schneider Electric |
Engineering phase
Non Foxboro pressure transmitter Foxboro S-series
Average number of units in a plant 2500 Average number of units in a plant 2500
Average Engineering hour/transmitter 1 Average Engineering hour/transmitter 0.5
Documentation 1 Documentation 0.25
Cost engineering hour $40 Cost engineering hour $40
Total cost $200,000 Total cost $75,000
Savings by using Foxboro S-series $125,000
Operational Phase
Non Foxboro pressure transmitter Foxboro S-series
Average number of units in a plant 2500 Average number of units in a plant 2500
Recommended spares of installed base/ range 3% Recommended spares of installed base 2%
No of ranges Non Foxboro S-Series 4 No of ranges Non Foxboro S-Series 1
Average cost for stocking 20% Average cost for stocking 20%
Average price $600 Average price $600
Total no of stock 300 Total no of stock 50
Total costs / year $36,000 Total costs / year $6,000
Savings by using Foxboro S-series on stocking $30,000
Some S-Series Users in different Industries
Page 11 Confidential Property of Schneider Electric |
Customer Location IndustryADNOC UAE O&G
Ameren Power Rush Island, MO Power
Cargill Germany Chemical
Deza Chemicals Czech Republic Chemical
Elementis The Netherlands Chemical
Emtech The Netherlands Chemical
GEA Italy F&B
Heineken The Netherlands F&B
Holley Refinery El Doado, KS O&G
International Paper Prattville, AL P&P
IOCL India O&G
KimberlyClark Mobile, AL P&P
Lion Oil El Dorado, AR O&G
NCRA Refinery McPherson, KS O&G
Nucor Steel Jackson, MS MMM
PowerSouth Leroy, AL Power
Saica Paper France P&P
Sharjah Electricity & Water UAE Power
Southern Co Power Birmingham,AL Power
Sun Products (Henkel) Dyersburg, TN Chemical
Syngenta Switzerland Chemical
Tronox Aberdeen, MS Chemical
Your benefits Cost savings
• Cost savings due to less stock, less model codes in use and lower downtime
• Cost savings in Engineering, 1 model fits 90% of the applications
• High accuracy over total span
• Imbedded surge protection, no additional cost
• Time in service Ododmeter, easy to schedule predictive maintenance
• 5 years of warrantee
• Just Fit and Forget
Page 12 Confidential Property of Schneider Electric |
Foxboro RRR
Robust, Reliable, Rugged
Page 13 Confidential Property of Schneider Electric |
Foxboro instrumentation All connected to RRR
• 0.002 inch thick Process
Diaphragms on Pressure
transmitters gives;
• 4x mechanical strength
• 7x the corrosion resistance
• Life time warranty on Vortex
sensors
• Double internal Pipe thickness on
Coriolis tubes gives;
• 4x mechanical strength
• 7x the corrosion resistance
• Buoyancy Level transmitters state
of the art technology with no
moving parts construction
• Highest quality enables longest
warranties; 5 year warranty
standard on Pressure &
Temperature transmitters and 17
years on our range of premium
performance transmitters
• High accuracy up to ± 0.025%
for turndown up to 10:1
• High stability better than ±
0.02% URL per year for five years
• Extremely low Total Probable
Error (TPE) on all instruments
• High Ingress Protection Rating
IP66 / IP68
• Build in over range protection
on Pressure transmitter as
standard
• Build in Surge protection on
Pressure transmitters as standard
• Rugged electronic housings
• Bi-planar Construction for ease
of mounting on Pressure
transmitters with Tangential
venting & draining
Page 14 Confidential Property of Schneider Electric |
Robust Reliable Rugged
Page 15
More new products
New Magnetic Flowmeter Platform Mag Plus series
• Water & Waste Water
• Sensors 25 up tp 2000 mm
• Hygienic 2,5 up to 150 mm
• Electrodes standard Hastily
• Polyolefin, Hard rubber and PP liners
• PTFE, PFA and Ceramic liners to be launched in Q3
• KTW,DVGW, ACS approvals
• ATEX, IECEx, FM, CSA, EAC certified
• Hygienic 3A and EHEDG certified
New Vortex Flowmeters platform
84 series
Foxboro
Direct Sense™
Technology
• Wide range of Sizes
• Flanged 15 mm up to 300 mm
• Wafer 15 mm up to 200 mm
• Sanitary 500 mm up to 80 mm
• Wide temperature range from -20 up to 430 °C
• High pressure versions up to 1500#
• Isolation Manifold available
• New Temperature compensated version
• Life time warrantee on sensor
• LCD Display / Configurator
New Radar Platform Radar Overview
• Measuring Level, Volume/Mass of liquids, pastes and slurries
• FSR: Flow from 6 open flow profiles
• GWR: additionally solids
• Advanced algorithm for more accurate and reliable measurements
• FSR: Empty Tank Spectrum
• GWR: Quick Noise Scanning
• Wide range of approvals: ATEX / IECEx, FM, NEPSI, INMETRO,
GOST/EAC, EMC, NAMUR, CRN, NACE, …
• 4...20 mA HART, PROFIBUS PA or Foundation Fieldbus
• 9 Languages: English, French, German, Italian, Spanish,
Portuguese, Chinese, Japanese, Russian
• SIL 2 according to IEC 61508 (high & low demand)
• 360° rotation Modular Housing & Sensor Concept
Page 18
THANK YOU.
Page 19 Confidential Property of Schneider Electric |