2
Choose 7FDL Engines from GE for your applications Diesel-Electric Freight Locomotives 7FDL engines power GE’s market-leading DASH 8, DASH 9 and AC4400 locomotives around the world. Passenger Locomotives The innovative GENESIS series of passenger locomotives from GE use 7FDL engines. Global Partnerships GE has licensing and joint development agreements with partners worldwide who use the 7FDL engine as the prime mover of their locomotives. Modernized Fleets 7FDL engines have been installed on global locomotive fleets modernized by GE, including Russian-built TE10 and TE114 locomotives. imagination at work getransportation.com 7FDL8 7FDL12 7FDL16 Number of Cylinders 8 12 16 Stroke Cycle 4 4 4 Cylinder Arrangement 45-Degree V 45-Degree V 45-Degree V Bore 228.6 mm (9 in) 228.6 mm (9 in) 228.6 mm (9 in) Stroke 266.7 mm (10.5 in) 266.7 mm (10.5 in) 266.7 mm (10.5 in) Compression Ratio 15.7 to 1 15.7 to 1 15.7 to 1 Power Output at 1050 RPM Continuous 1525 kw (2045 bhp) 2290 kw (3070 bhp) 3060 kw (4100 bhp) Maximum 1678 kw (2250 bhp) 2515 kw (3375 bhp) 3355 kw (4500 bhp) Dimensions/Weights Height (With Exhaust Stack) 2.87 m (113 in) 2.98 m (117 in) 2.98 m (117 in) Length 3.26 m (128.5 in) 3.97 m (156.5 in) 4.90 m (193 in) Width 1.74 m (68.5 in) 1.74 m (68.5 in) 1.74 m (68.5 in) Weight (Dry) 12,247 kg (27,000 lbs) 15,849 kg (34,940 lbs) 19,736 kg (43,510 lbs) Engine Specifications 20043-A A 7FDL engine undergoes rigorous performance testing in one of the five state-of-the-art test cells at GE’s Grove City, Pennsylvania, engine manufacturing facility. Six Sigma quality principles guide all GE engineering and manufacturing processes. To learn more about the 7FDL engine and other locomotive products and services from GE, visit us at getransportation.com Proven. Tough. The 7FDL Locomotive Diesel Engine GE Transportation Rail

7FDL Brochure

Embed Size (px)

Citation preview

Page 1: 7FDL Brochure

Choose 7FDL Engines from GE for your applications

Diesel-Electric Freight Locomotives7FDL engines power GE’s market-leading DASH 8, DASH 9and AC4400 locomotives around the world.

Passenger LocomotivesThe innovative GENESIS™ series of passenger locomotivesfrom GE use 7FDL engines.

Global PartnershipsGE has licensing and joint development agreements withpartners worldwide who use the 7FDL engine as the primemover of their locomotives.

Modernized Fleets7FDL engines have been installed on global locomotive fleetsmodernized by GE, including Russian-built TE10 and TE114locomotives.

imagination at work getransportation.com

7FDL8 7FDL12 7FDL16

Number of Cylinders 8 12 16

Stroke Cycle 4 4 4

Cylinder Arrangement 45-Degree V 45-Degree V 45-Degree V

Bore 228.6 mm (9 in) 228.6 mm (9 in) 228.6 mm (9 in)

Stroke 266.7 mm (10.5 in) 266.7 mm (10.5 in) 266.7 mm (10.5 in)

Compression Ratio 15.7 to 1 15.7 to 1 15.7 to 1

Power Output at 1050 RPM

Continuous 1525 kw (2045 bhp) 2290 kw (3070 bhp) 3060 kw (4100 bhp)

Maximum 1678 kw (2250 bhp) 2515 kw (3375 bhp) 3355 kw (4500 bhp)

Dimensions/Weights

Height (With Exhaust Stack) 2.87 m (113 in) 2.98 m (117 in) 2.98 m (117 in)

Length 3.26 m (128.5 in) 3.97 m (156.5 in) 4.90 m (193 in)

Width 1.74 m (68.5 in) 1.74 m (68.5 in) 1.74 m (68.5 in)

Weight (Dry) 12,247 kg (27,000 lbs) 15,849 kg (34,940 lbs) 19,736 kg (43,510 lbs)

Engine Specifications

20043-A

A 7FDL engine undergoes rigorous performance testing in one of thefive state-of-the-art test cells at GE’s Grove City, Pennsylvania, enginemanufacturing facility. Six Sigma quality principles guide all GEengineering and manufacturing processes.

To learn more about the 7FDL engine and other locomotive productsand services from GE, visit us at getransportation.com

Proven. Tough.The 7FDL™ Locomotive Diesel Engine

GE TransportationRail

Page 2: 7FDL Brochure

GE has been designing and building highhorsepower, diesel-electric locomotives forover 30 years. We know the demands placedon engines used in locomotive service betterthan any other engine maker. The proof is inthe 7FDL engine.

The 7FDL Engine is a high-compression, four-stroke,medium-speed, turbo-diesel engine designed specificallyfor locomotive applications. The engine is available in8-cylinder, 12-cylinder and 16-cylinder designs.

It works harder.The 7FDL is proven in operation at altitudes over 3000meters (9850 feet) and temperatures from –50°C to +50°C(-58°F to 120°F). It withstands high cyclic thermal loads, afeature often underestimated by other suppliers who try toadapt their engines to locomotive service.

It goes longer.The 7FDL is capable of running for millions of cost-effectivekilometers. On the 16-cylinder 7FDL engine, for example,overhaul of most components is unnecessary until theengine reaches 26,000 megawatt hours or about eightyears of operation in the most demanding environments.

It runs smarter.A high-capacity turbocharger, efficient combustion systemand electronic fuel injection all combine in the 7FDL engineto offer superior fuel and lube oil consumption capabilitieswhile meeting strict emissions levels. The 7FDL complieswith EPA, Kyoto and UIC standards.

7FDL™ Engines power over 15,000locomotives around the world

Modernize your locomotivesTo increase your railway’s productivity

With locomotives modernized by GE, you get longerservice life, improved performance, higher reliabilityand lower life cycle costs.

The 7FDL engine is the global rail industry’s choice formotive power in modernized locomotives. In nearly 20countries around the world, from Brazil to Kazakhstan,Indonesia to Mongolia, the 7FDL is at the center of GE’slocomotive modernization kit.

Benefits of 7FDL ModernizationTE10 Customer Experience

Longer Overhaul Period

Lower Maintenance Costs

Lower Fuel Consumption

Higher Locomotive Reliability

Lower Lube Oil Consumption

13%

17%

20%

67%

80%

Choose GE partsTo improve locomotiveutilization and lowerlife cycle costs

High-Performance TurbochargerThe 7FDL engine uses a single free-spinning, exhaust-driven turbochargerthat provides air to the cylinders atapproximately four times atmosphericpressure. Tunnel conditions of more than65°C (150°F) put unusual demands onturbochargers. We worked with GEAircraft Engines to develop a turbo-charger that handles these conditionswhile providing efficiency and reliability.

Welded Head-Liner AssembliesHigher peak firing pressures creategreater stress on the head-to-liner seal.7FDL steel heads and liners have a full-penetration weld that eliminates theupper liner seal. This one-piece designminimizes the effects of heat and stressand prevents leaks. The heads havewelded stainless steel valve seats andvalve rotators to ensure uniform seatingand even wear.

High-Strength PistonsForged steel crowns on the engine’spistons effectively resist high stress andheat conditions. The piston crown isbolted to aluminum-alloy skirts forlighter weight and increased materialrecovery in overhauls. The piston usestwo rings for compression and a thirdring for oil control.

Heavy-Duty CrankshaftThe engine’s one-piece crankshaft isforged from high-quality steel andnitride-hardened for long life. Journalsurfaces are precision ground, and allbearing surfaces are force-fed withlubricating oil. Welded counterweightsensure reliability and reflect the overallsolid engine structure.

Solid Engine BlockThe 7FDL engine block features a sturdyone-piece cast iron construction. Oilpassages are cast into the frame toreduce the potential for leaks. Nocooling water, intake air or exhaustgases touch the frame. Access doors canbe quickly removed for easy inspectionof bearings and other internal crankcasecomponents.

To get the greatest reliability from your 7FDL engines, GErecommends engine overhauls on a regular basis. Overhaulsalso let you take advantage of the latest upgrades.

Since 1962, when we introduced the 7FDL engine, we havebeen continuously improving its design and features. With7FDL engines overhauled and upgraded by GE, customersgain improved reliability and horsepower as well as fuelsavings of up to 15%.

Overhaul and upgradeTo get improved performance and greaterfuel savings from your 7FDL engines

15%

0%

Fuel Savings

1960

1970

1980

1990

2005

2000

4500

2500

0.

Horsepower Improvement

HP

HP

1960

1970

1980

1990

2005

2000