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Laurentian University Bharti School of Engineering 3D PRINTING TECHNOLOGY: PRINCIPLES AND APPLICATIONS By Mary Smith Submitted to: Dr. T. Yalcin Report prepared and submitted as part of course requirements for ENGR 4126 Engineering Seminar November 29, 2013

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  • Laurentian University

    Bharti School of Engineering

    3D PRINTING TECHNOLOGY: PRINCIPLES AND APPLICATIONS

    By

    Mary Smith

    Submitted to:

    Dr. T. Yalcin

    Report prepared and submitted

    as part of course requirements for

    ENGR 4126 Engineering Seminar

    November 29, 2013

  • ii

    ABSTRACT

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  • iii

    ACKNOWLEDGMENTS

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  • iv

    TABLE OF CONTENTS

    Page

    ABSTRACT .................................................................................................................................................................................. ii

    ACKNOWLEDGMENTS .......................................................................................................................................................... iii

    LIST OF TABLES ..................................................................................................................................................................... vii

    LIST OF APPENDICES ......................................................................................................................................................... viii

    1 INTRODUCTION .............................................................................................................................................................. 1

    2 THE EVOLUTION OF 3D PRINTING ........................................................................................................................ 2

    2.1 First Generation .................................................................................................................................................... 2

    2.2 Second Generation ............................................................................................................................................... 2

    2.3 Third Generation .................................................................................................................................................. 2

    3 HOW DOES 3D PRINTING WORK? .......................................................................................................................... 3

    3.1 System Overview .................................................................................................................................................. 3

    3.2 The Printing Cycle ................................................................................................................................................ 4

    3.2.1 Preparation ................................................................................................................................................. 4

    3.2.2 Printing ......................................................................................................................................................... 4

    3.2.3 Depowdering/recycling ......................................................................................................................... 4

    4 ADVANTAGES OF 3D PRINTING .............................................................................................................................. 5

    4.1 Speed ......................................................................................................................................................................... 5

    4.2 Accuracy ................................................................................................................................................................... 5

    5 TYPICAL APPLICATIONS ............................................................................................................................................. 6

    5.1 Automotive ............................................................................................................................................................. 6

    5.1.1 Bentley Motors .......................................................................................................................................... 6

    5.1.2 BMW............................................................................................................................................................... 6

    5.1.3 Lamborghini ............................................................................................................................................... 7

    5.2 Aerospace and Aviation ..................................................................................................................................... 7

    5.2.1 NASA .............................................................................................................................................................. 7

    5.2.2 General Electric ......................................................................................................................................... 7

    5.3 Manufacturing ....................................................................................................................................................... 8

    5.3.1 Medical and Dental .................................................................................................................................. 8

    5.3.2 Body parts ................................................................................................................................................... 8

  • v

    5.3.3 Surgical instruments ............................................................................................................................... 8

    5.3.4 Crowns .......................................................................................................................................................... 8

    5.3.5 Bridges .......................................................................................................................................................... 8

    5.4 Jewelry ...................................................................................................................................................................... 8

    6 CONCLUSIONS ............................................................................................................................................................... 10

    REFERENCES ........................................................................................................................................................................... 11

    APPENDICES ............................................................................................................................................................................ 12

  • vi

    LIST OF FIGURES

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  • vii

    LIST OF TABLES

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  • viii

    LIST OF APPENDICES

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    Appendix B Caption for the appendix ........................................................................................................................... 13

  • 1 INTRODUCTION

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    2 THE EVOLUTION OF 3D PRINTING

    2.1 First Generation

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    2.2 Second Generation

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    2.3 Third Generation

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    3 HOW DOES 3D PRINTING WORK?

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    3.1 System Overview

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    3.2 The Printing Cycle

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    3.2.1 Preparation

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    3.2.2 Printing

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    3.2.3 Depowdering/recycling

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    4 ADVANTAGES OF 3D PRINTING

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    4.1 Speed

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    4.2 Accuracy

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    5 TYPICAL APPLICATIONS

    5.1 Automotive

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    5.1.1 Bentley Motors

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    5.1.2 BMW

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    5.1.3 Lamborghini

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    5.2 Aerospace and Aviation

    5.2.1 NASA

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    5.2.2 General Electric

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    5.3 Manufacturing

    5.3.1 Medical and Dental

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    5.3.2 Body parts

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    5.3.3 Surgical instruments

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    5.3.4 Crowns

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    5.3.5 Bridges

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    5.4 Jewelry

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    6 CONCLUSIONS

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    REFERENCES

    Czyzewski, J., Burzynski, P., Gawe, K., Meisner, J., 2009. Rapid prototyping of electrically conductive

    components using 3D printing technology. Journal of Materials Processing Technology, Vol. 209, No.

    12-13 (July 1), pp. 5281-5285.

    Pfister, Andreas; Walz, Uwe; Laib, Andres; Mlhaupt, Rolf, 2005. Polymer ionomers for rapid

    prototyping and rapid manufacturing by means of 3D printing. Macromolecular Materials and

    Engineering, Vol. 290, No. 2 (February 28), pp. 99-113.

    Sanz-Izquierdo, B., Parker, E.A., 2013. 3D printing technique for fabrication of frequency selective

    structures for built environment. Electronics Letters, Vol. 49, No. 18 (August 29), pp. 1117-1118.

    Slick, Justin, 2013. The ten principles of 3D printing by Hod Lipson & Melba Kurman - An excerpt

    from Fabricated: The New World of 3D Printing by Hod Lipson and Melba Kurman. Wiley, 2013.

    http://3d.about.com/od/Other-Resources/tp/The-Ten-Principles-Of-3d-Printing-By-Hod-Lipson-

    and-Melba-Kurman.htm

    Withell, A., Diegel, O., Grupp, I., Reay, S., De Beer, D., Potgieter, J., 2012. Porous ceramic filters

    through 3D printing. Innovative Developments in Virtual and Physical Prototyping - Proceedings of

    the 5th International Conference on Advanced Research and Rapid Prototyping (Leiria, Portugal,

    2011), pp. 313-318.

    Z Corporation, 2009. How 3D Printing works.

    http://www.arctron.de/uploads/media/Zcorporation-3DPrinting-Info.pdf

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    APPENDICES

    Appendix A Caption for the appendix

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    Appendix B Caption for the appendix