636 group 2 Powertrain - uploads.pettibone.comuploads.pettibone.com/gopettibone/forms/dealersold/archived... · 2-8 636 EXTENDO PARTS BOOK Exhaust Assembly w/ Turbo, AL-11181 Exhaust

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636 EXTENDOPARTS BOOK

Powertrain ContentsPower Train For 636 w/Cummins Elite 4BT3.9 Clark T12000 Trans. & Spicer, AL-11828 .2-2Engine to Transmission Connection, BL-10848 .................................................................2-5Fuel Circuit, SK-00897...........................................................................................................2-6Exhaust Assembly w/ Turbo, AL-11181 ................................................................................2-8Exhaust Tube Assembly for Exhaust w/ Turbo, AL-11153 ..................................................2-9Air Cleaner Installation, BL-10236 ...................................................................................... 2-11Air Cleaner Assembly, LL-847-288..................................................................................... 2-12Radiator Hose Circuit, FL-9425 ......................................................................................... 2-13Transmission Assembly, (Converter Housing Group), LL-1670-3649 ............................ 2-14Transmission Cooling Circuit, SK-00891.......................................................................... 2-46Dipstick Installation (Drawing), BL-10258 ........................................................................ 2-47Shifter Assembly, LL-835-25 .............................................................................................. 2-48Wiring Harness for Shifter, BL-10715................................................................................ 2-50Drive Shaft Assembly, BL-2962-9 ...................................................................................... 2-52Rear Universal Drive Shaft Assembly, BL-2962-11 .......................................................... 2-54Front Spicer Axle Assembly, LL-2989-313 ........................................................................ 2-56Drive Flange Assembly, LL-2989-299 (Dry Disc Brake) ................................................... 2-58Wheel End Assembly, LL-2989-255 (Dry Disc Brake) ...................................................... 2-59Disc Brake Assembly, LL-2989-208 (Hydraulic Fluid Only) ............................................. 2-61Steering Knuckle, Shaft, & Joint Assembly ...................................................................... 2-63Tie Rod Assembly, LL-2989-125 ........................................................................................ 2-66Differential Carrier Assembly, LL-2989-288 ...................................................................... 2-67Rear Spicer Axle Assembly, LL-2989-314 ......................................................................... 2-70Drive Flange Assembly, LL-2989-299 (Dry Disc Brake) ................................................... 2-72Wheel End Assembly, LL-2989-255 (Dry Disc Brake) ...................................................... 2-73Disc Brake Assembly, LL-2989-208 (Hydraulic Fluid Only) ............................................. 2-75Steering Knuckle, Shaft, & Joint Assembly ...................................................................... 2-77Tie Rod Assembly, LL-2989-125 ........................................................................................ 2-80Differential Carrier Assembly, LL-2989-288 ...................................................................... 2-81Wheel Assembly, BL-10444-2 ............................................................................................ 2-84

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Power Train For 636 w/Cummins Elite 4BT3.9 Clark T12000 Trans. & Spicer, AL-11828

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Item Part Number Description Req’d1 LL-1189-193 Engine, Cummins 12 LL-1670-3649 Transmission, Clark 13 LL-2989-313 Axle, Front Spicer 14 LL-2989-314 Axle, Rear Spicer 15 LL-6604 Pin, Rear Axle 1

6 BL-10231 Mount, Transmission 27 LL-4906-129 Capscrew, 5/8 NF x 3-1/2 LG. 28 LLS-5276-14 Lockwasher, 5/8 29 LL8-5277-20 Nut, Hex 5/8 NF 210 LL-3271-7 Mount, Rubber 3

11 BL-2962-15 Driveshaft, Front 112 BL-2962-11 Driveshaft, Rear 113 LL-299-1629 Pump Assembly 114 AL-11181 Exhaust Assembly 115 BL-10236 Air Cleaner Assembly 1

16 LL-5395-12 Capscrew, M12-1.75 x 40MM 817 LLS-5276-5 Lockwasher, M12 818 LL-3849-21 Radiator 119 BL-10673 Shroud 120 FL-9425 Circuit, Radiator Hose 1

21 AL-11827 Skid 122 BL-10848 Transmission Engine Connection 123 LL-1189-81 Spacer, Fan 124 LL-1189-118 Fan 125 LLS-5276-12 Lockwasher, 1/2 2

26 LL-4905-80 Capscrew, 1/2 NC x 1-1/2 227 LL-4755-1 Washer, Snubbing 128 LL-4755-2 Washer, Snubbing 129 LLS-5276-7 Lockwasher, M16 130 LL-5359-14 Capscrew, M16-1.5 x 80MM 1

31 LL-4907-131 Capscrew, 5/8 NC x 4 132 LL-3291-62 Nut, Nylock, 5/8 NC 133 LLS-5276-9 Lockwasher, 5/16 634 LL-4905-18 Capscrew, 5/16 NC x 3/4 635 LL-3620-2-21 Grease Hose Assembly 2

36 LL-4020 Grease Tab 237 LL-6587 Grease Tab Mount 238 LL-6118 Pin, Front Axle 139 LL-4907-88 Capscrew, 1/2 NC x 3-1/2 140 LL-3291-17 Nut, Nylock, 1/2 NC 1

Power Train For 636 W/Cummins Engine Elite 4BT3.9 Clark T12000 & Spicer Axles AL-11828

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Power Train Assembly, AL-11171--Parts List

REF Part No. Description Req'd

31 LL-4907-90 Capscrew, 1/2 NC x 4 232 LL-3291-17 Nut, Nylock, 1/2 NC 233 LLS-5276-9 Lockwasher, 5/16 634 LL-4905-18 Capscrew, 5/16 NC x 3/4 635 LL-3620-2-21 Grease Hose Assembly 2

36 LL-4020 Grease Tab 2

2 1-25-96 Replaces Part # LL-1670-319918 1-25-96 Replaces Part# LL-3849-131 1-25-96 Replaces Part# LL-4905-90

Power Train Assembly, AL-11171--Service Bulletin ReferenceService Bulletin Reference

Number Date Subject Changes

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Item Part Number Description Req’d

1 LL-1189-110 Flywheel Ref2 LL-5359-9 Capscrew, M10-1.50 x 35 MM 123 LLS-5276-4 Lockwasher, M10 124 LL-4904-39 Capscrew, 3/8 NF x 1 3/4 Lg 85 LLS-5276-10 Lockwasher, 3/8 8

Engine to Transmission Connection, BL-10848

Assembly 3/12/98 Replacement Replaced BL-10260

Service Bulletin ReferenceNumber Date Subject Change

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Fuel Circuit, SK-00897--Parts List


1 LL-3294-6-36 Hose Assembly, 3/8 x 36 Lg 12 LL-1803-320-30 Hose, Push-Lok, 1/4 x 30 Lg 13 LL-1803-231 Fitting, Swivel Hose End, 1/4 Female 14 4MP-6FPX90 Adapter, Union, 1/4-3/8 x 90 Deg. Male15 LL-1493-89 Elbow, Male Brass, 1/4 x 90" 1

6 LL-1837-1 Clamp, Hose 17 W/Engine Tube, 1/4 Ref.8 LL-3623-6 Filter 1

10 LL-846-349 Adapter, Union, 3/8 x 90 Deg. Male 1

11 LL-1803-320-114 Hose, 1/4 x 114 Lg 112 LL-3294-6-10 Hose Assembly, 3/8 x 100" Lg 113 LL-3623-6 Fuel Filter 1

Fuel Circuit, SK-00897

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Exhaust Assembly w/ Turbo, AL-11181

Exhaust Assembly w/ Turbo, AL-11181--Service Bulletin Reference

Service Bulletin Reference


Exhaust Assembly w/ Turbo, AL-11181--Parts List


1 AL-11153 Tube Assembly 12 13 14 15 LL-847-96 Muffler 16 FL-9292 Tail Pipe 17 BL-10263 Mounting Bracket 18 LL-1900-22 Clamp, 4" 19 LL-1900-20 Clamp, 3 1/2" 110 SK-938 Clamp Weldment 111 LL-1900-19 Clamp, 3" 1

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Exhaust Tube Assembly for Exhaust w/ Turbo, AL-11153

Exhaust Tube Assembly for Exhaust w/ Turbo, AL-11153--Parts List


1 FL-9385 Elbow, Exhaust 12 LL-2405-1 Flex Tube, 3.50" 26.5"3 FL-9400 Elbow, Exhaust 14 FL-9401 Pipe, Exhaust 112 LL-847-372 Clamp, 3.5" Preformed 2

Exhaust Tube Assembly for Exhaust w/ Turbo, AL-11153--Service Bulletin Reference


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NOTES:

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Air Cleaner Installation, BL-10236--Parts List


1 LLE-4985-10 Tube 3.00 OD x 10.00 Lg 12 LL-847-286 Elbow, 90 Deg. 13 LLE-4985-18 Tube, 3.00 OD x 18.00 Lg 14 LL-847-288 Air Cleaner Assembly 15 LL-847-290 Hood, Inlet 1

6 LL-847-291 Reducer, 3.50 to 3.00 17 LL-847-190 Bracket, Mounting 28 LL-1837-14 Clamp 69 LL-1837-16 Clamp 1

Air Cleaner Installation, BL-10236

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Air Cleaner--Service Bulletin Reference



Air Cleaner Assembly, LL-847-288

Air Cleaner Assembly, LL-847-288--Parts ListREF Part No. Description Req'd

LL-847-288 Air Cleaner Assembly (Items 1-7) Ref1 LL-847-289 Element, Air Cleaner 12 LL-847-194 Clamp Assembly 13 LL-847-147 Nut Assembly 14 LL-847-191 Baffle Assembly 15 LL-847-192 Cup 1

6 LL-847-234 Cap 17 ----- Body, Air Cleaner 1

8 LL-847-293 Clamp, Air Inlet Hood Ref.9 LL-847-290 Hood, Air Inlet (Rain Cap) (Incl Item 8) Ref.

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Radiator Hose Circuit, FL-9425


1 REF Engine 12 LL-3849-21 Radiator 13 LL-3767-2 Hose Reducer, 2- 1.75 14 LL-229-309 Hose, Upper Radiator 15 LLE-5227-4 Pipe, 2 O.D. 16 GA. x 4 Lg 1

6 LL-229-224-6 Hose Radiator 17 LL-1837-9 Clamp, Hose 1.5 - 2 #32 48 LL-229-158-6 Hose, Radiator 19 LLE-4950-4 Pipe, 2.25 O.D., 16 GA 110 LL-1837-11 Clamp, Hose 2- 2.5 #40 511 LL-229-258 Hose, Lower Radiator 112 LL-3797-3 Plug 1



4 9-15-97 Upper Hose Replaced LL-299-269

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Transmission Assembly, (Converter Housing Group), LL-1670-3649

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Transmission Assembly, (Converter Housing Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3717 Plug (incl. 1A) 11A LL-1670-3283 O-ring, Plug, (included in item 1) 12 LL-1670-3717 Plug (incl. 2A) 12A LL-1670-3283 O-ring, Plug (included in item 2) 12B LL-1670-3633 Plug 13 LL-1670-3618 Plug 14 LL-1670-3151 Gasket, Converter Housing to Plate 15 LL-1670-3152 Housing, Converter 1

6 LL-1670-3717 Plug (includes item 6A) 16A LL-1670-3283 O-ring, Plug(included in item 6) 16B LL-1670-616 Plug, Pipe 17 LL-1670-3113 Lockwasher, Conv. Hsg. to Trans. Case Screw 138 LL-1670-3116 Screw, Conv. Hsg. to Trans. Case 139 LL-1670-3113 Lockwasher, Conv. Hsg. to Plate Screw 110 LL-1670-3117 Screw, Conv. hsg. to Plate 1

11 LL-1670-3113 Lockwasher, Conv. Hsg. to Plate Screw 612 LL-1670-3116 Screw, Conv. Hsg. to Plate 613 LL-1670-3104 Screw, Conv. Hsg. to Plate NI 114 LL-1670-3113 Lockwasher, Conv. Hsg. to Plate Screw NI 1

NI = Not Illustrated


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Transmission Assembly, (Case & Plate Group), LL-1670-3649

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Transmission Assembly, (Case & Plate Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3289 Sensor Port Plug 11A LL-1670-3159 Screw, Sensor Port Plug (not shown) 12 LL-1670-3129 O-ring, Sensor Port Plug 13 LL-1670-3728 Spacer Plate & Tube Assembly 14 LL-1670-3618 Pipe Plug 15 LL-1670-616 Pipe Plug 1

6 LL-1670-3152 Gasket, Plate to Trans. Case 17 LL-1670-3108 Pin, Dowel, Plate to Trans. Case 18 LL-1670-3288 Transmission Case 19 LL-1670-2379 Filler Plug 110 ----- ----- -----

11 LL-1670-3618 Pipe Plug 111A LL-1670-3717 Plug (includes item 11B) 111B LL-1670-3283 O-ring, Plug (included in item 11A) 112 LL-1670-3289 Sensor Port Plug 112A LL-1670-3159 Screw, Sensor Port Plug (not shown) 113 LL-1670-3129 O-ring, Plug 114 ----- ----- -----15 LL-1670-3623 Air Breather 1

16 LL-1670-3717 Plug (includes item 16A) 216A LL-1670-3283 O-ring, Plug (included in item 16) 217 ----- ----- -----18 LL-1670-3159 Sensor Port Plug 119 LL-1670-2171 Oil Level Plug 220 LL-1670-3134 O-ring, Plug 2

21 LL-1670-3069 Tube & Screen Assembly 122 LL-1670-3721 Oil Supply Tube Seal Ring 123 LL-1670-3101 Screw, Retainer Clip 123A LL-1670-3321 Nut, Retainer Clip Screw (not shown) 124 LL-1670-3322 Washer, Retainer Clip Screw (not shown) 124A LL-1670-3323 Washer, Retainer Clip Screw Seal (not shown) 125 LL-1670-822 Oil Supply Tube Retainer Clip 125A LL-1670-3324 Spacer, Retainer Clip (not shown) 1

26 LL-1670-479 Magnetic Drain Plug 127 LL-1670-3632 Drain Back Port Plug 128 LL-1670-3108 Pin, Plate to Trans. Case Dowel 129 LL-1670-3113 Lockwasher, Plater to Trans. Case Screw 530 LL-1670-3115 Screw, Plate to Trans. Case 5

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Service Bulletin ReferenceItem Date Subject Change


31 LL-1670-3115 Screw, Plate to Trans. Case 532 LL-1670-3113 Lockwasher, Plate to Trans. Case Screw 533 LL-1670-3016 Washer, Retainer Poppet 134 LL-1670-791 Spring, Safety Valve 135 LL-1670-3140 Seat, Safety Valve 1

36 LL-1670-3141 Snap Ring, Seat 137 LL-1670-3017 Poppet, Safety Valve 138 LL-1670-3284 Screw, Baffle Hole (not shown) 139 LL-1670-3724 Washer, Baffle Hole Screw Seal 1

Transmission Assembly, (Case & Plate Group), LL-1670-3649

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Transmission Assembly, (Torque Converter Group), LL-1670-3649

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1 LL-1670-664 Snap Ring, Plug 12 LL-1670-3285 Plug, Torque Converter 13 LL-1670-304 O-ring, Torque Converter Plug 14 LL-1670-3066 Impeller Hub Snap Ring 15 LL-1670-3294 Torque Converter Assembly 1

6 LL-1670-3066 Impeller Hub Snap Ring 17 LL-1670-3094 Converter Housing Oil Seal 18 LL-1670-3072 Oil Distributor Ring Seal 19 LL-1670-3071 Oil Distributor Ring 110 LL-1670-3072 Oil Distributor Ring Seal 1

11 LL-1670-1580 Torque Comverter Bearing 112 LL-1670-3031 Impeller Hub Gear (35T) 113 LL-1670-3040 Stator Support Snap Ring 114 LL-1670-3067 Stator Support Piston Ring 115 LL-1670-3070 Stator Support Piston Ring Expander 1

16 LL-1670-3142 Stator Support Assembly (incl. item 17 & 20) 117 LL-1670-3012 Bushing (included in item 16) 118 LL-1670-3020 Impeller Hub Gear Washer 119 LL-1670-3040 Stator Support Snap Ring 120 LL-1670-3010 Bearing (included in item 16) 1


Transmission Assembly, (Torque Converter Group), LL-1670-3649

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1 LL-1670-3045 Pump Drive Idler Thrust Washer 12 LL-1670-3007 Idler Gear Bearing 13 LL-1670-3065 Pump Drive Idler Gear (35T) 14 LL-1670-3095 Pump Drive Idler Shaft & Pin Assembly(incl #8) 15 LL-1670-3045 Pump Drive Idler Thust Washer 1

6 LL-1670-3004 Pump Drive Gear Retainer Snap Ring 17 LL-1670-3030 Pump Drive Gear 18 LL-1670-3139 Roll Pin (included in item 4) 1


Transmission Assembly, (Pump Drive Group), LL-1670-3649

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Transmission Assembly, (Charging Pump Group), LL-1670-3649

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Transmission Assembly, (Charging Pump Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3126 O-ring 12 LL-1670-3158 Ball Check Valve Assembly(incl. items 1-5) 13 LL-1670-3122 Pin 14 LL-1670-3121 Ball 15 LL-1670-3086 Spring 1

6 LL-1670-3062 Charging Pump Gasket 17 LL-1670-3057 Charging Pump 18 LL-1670-3112 Pump Mounting Screw Lockwasher 19 LL-1670-3118 Pump Mounting Screw 110 LL-1670-3119 Pump Mounting Screw 4

11 LL-1670-3112 Pump Mounting Screw Lockwasher 412 LL-1670-3105 Pump Mounting Screw 113 LL-1670-3113 Pump Mounting Screw Lockwasher 114 LL-1670-2168 Filter Assembly 115 LL-1670-3144 Piston 1

16 LL-1670-3145 Spring 117 LL-1670-3003 Pin 118 LL-1670-3149 Sleeve 119 LL-1670-3148 Regulator Valve Assembly(incl items 15-18) 1


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1 LL-1670-3005 Idler Shaft Snap Ring 12 LL-1670-3034 Idler & Pilot Shaft 13 LL-1670-3035 Thrust Washer 14 LL-1670-1005 Reverse Idler Gear Bearing 15 LL-1670-3036 End Plate 1

6 LL-1670-3123 End Plate Capscrew Washer 17 LL-1670-3054 Reverse Idler End Plate Capscrew 18 LL-1670-3106 End Plate to Shaft Roll Pin 19 LL-1670-3052 Reverse Idler Gear 1


Transmission Assembly, (Reverse Idler Group), LL-1670-3649

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Transmission Assembly, (Forward/Reverse Shaft Group), LL-1670-3649

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Transmission Assembly, (Forward/Reverse Shaft Group), LL-1670-3649Item Part Number Description Req’d

1 Turbine Shaft Front Bearing (see conv. group)2 LL-1670-3022 Clutch Gear Thrust Washer 13 LL-1670-3021 Clutch Gear Thrust Washer Bearing 14 LL-1670-3022 Clutch Gear Thrust Washer 15 LL-1670-3022 Clutch Gear Thrust Washer 1

6 LL-1670-3021 Clutch Gear Thrust Washer Bearing 17 LL-1670-3022 Clutch Gear Thrust Washer 18 LL-1670-3014 End Plate Snap Ring 19 LL-1670-3027 End Plate 110 LL-1670-3019 Inner Disc (reverse clutch) 6

11 LL-1670-3018 Outer Disc (reverse clutch) 612 LL-1670-3025 Retainer Snap Ring 113 LL-1670-3037 Snap Ring Retainer 114 LL-1670-3096 Disc Washer Assy(spring)(incl. 5 washers) 115 LL-1670-3024 Clutch Piston Wear Plate 1

16 LL-1670-3291 Clutch Piston & Seals Assy(incl items 17-18) 117 LL-1670-3015 Clutch Piston Seal, Outer 118 LL-1670-3013 Clutch Piston Seal, Inner 119 LL-1670-3295 Turbine Shaft Drum & Plug Assy 120 LL-1670-3013 Clutch Piston Seal, Inner 1

21 LL-1670-3015 Clutch Piston Seal, Outer 122 LL-1670-3291 Clutch Piston & Seals Assy(incl items 20-21) 123 LL-1670-3024 Clutch Piston Wear Plate 124 LL-1670-3096 Disc Washer Assy(spring)(incl. 5 washers) 125 LL-1670-3037 Snap Ring Retainer 1

26 LL-1670-3025 Retainer Snap Ring 127 LL-1670-3018 Outer Disc, Forward Clutch 628 LL-1670-3019 Inner Disc, Foward Clutch 629 LL-1670-3027 End Plate 130 LL-1670-3014 End Plate Snap Ring 1

31 LL-1670-3022 Clutch Gear Thrust Washer 132 LL-1670-3021 Clutch Gear Thrust Washer Bearing 133 LL-1670-3022 Clutch Gear Thrust Washer 134 LL-1670-3022 Clutch Gear Thrust Washer 135 LL-1670-3021 Clutch Gear Thrust Washer Bearing 1

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Transmission Assembly, (Forward/Reverse Shaft Group), LL-1670-3649Item Part Number Description Req’d

36 LL-1670-3022 Clutch Gear Thrust Washer 137 LL-1670-3029 Turbine Shaft Rear Bearing 138 LL-1670-3006 Piston Ring 139 LL-1670-3058 Oil Distributor Sleeve 140 LL-1670-3125 Retainer Screw 1

41 LL-1670-3026 Bearing 142 LL-1670-3028 Spacer 143 LL-1670-3026 Bearing 144 LL-1670-3046 Rev. Clutch Gear & Bearing Assy(incl 41-43) 145 LL-1670-3047 For. Clutch Gear & Bearing Assy(incl 46-48) 1

46 LL-1670-3026 Bearing 147 LL-1670-3028 Spacer 148 LL-1670-3026 Bearing 1


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Transmission Assembly, (Third Shaft Group), LL-1670-3649

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Transmission Assembly, (Third Shaft Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3042 Sleeve Locating Screw 12 LL-1670-3059 Oil Distributor Sleeve 13 LL-1670-3006 Piston Ring 24 LL-1670-3729 Bearing & Seal Assembly 15 LL-1670-3109 Gear Retaining Snap Ring 1

6 LL-1670-3061 3rd Shaft, Drum & Plug Assembly 17 LL-1670-3013 Clutch Piston Inner Seal 18 LL-1670-3015 Clutch Piston Outer Seal 19 LL-1670-3075 Clutch Piston, Ball Seat & Seals Assy

(incl. items 7 & 8) 110 LL-1670-3024 Clutch Piston Wear Plate 1

11 LL-1670-3096 Dsic Washer (Spring) Assy(incl 5 washers) 112 LL-1670-3037 Snap Ring Retainer 113 LL-1670-3025 Retainer Snap Ring 114 LL-1670-3018 Outer Disc, 3rd Clutch 515 LL-1670-3019 Inner Disc, 3rd Clutch 5

16 LL-1670-3027 End Plate 117 LL-1670-3014 End Plate Snap Ring 118 LL-1670-3022 Clutch Gear Thrust Washer 119 LL-1670-3021 Clutch Gear Thrust Washer Bearing 120 LL-1670-3022 Clutch Gear Thrust Washer 1

21 LL-1670-3022 Clutch Gear Thrust Washer 122 LL-1670-3021 Clutch Gear Thrust Washer Bearing 123 LL-1670-3022 Clutch Gear Thrust Washer 124 LL-1670-3099 Rear Bearing 125 ----- ----- -----

26 LL-1670-3053 1st Drive Gear 127 LL-1670-3048 3rd Gear & Bearing Assy(incl 28 & 29) 128 LL-1670-3026 Bearing 129 LL-1670-3026 Bearing 1

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Transmission Assembly, (1st & 2nd Shaft Group), LL-1670-3649

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Transmission Assembly, (1st & 2nd Shaft Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3114 Distributor Cap Mtg Screw 42 LL-1670-3113 Distributor Cap Mtg Screw Lockwasher 43 LL-1670-3717 Distributor Cap Plug 23A LL-1670-3283 Plug O-ring(incl. in item 3) 24 LL-1670-3730 1st & 2nd Distributor Cap 15 ----- ----- -----

6 LL-1670-3731 Distrubot Cap Gasket 17 LL-1670-3006 Piston Ring 18 ----- ----- -----9 LL-1670-3729 Bearing & Seal Assembly 110 LL-1670-3022 Clutch Gear Thrust Washer 1

11 LL-1670-3021 Clutch Gear Thrust Washer Bearing 112 LL-1670-3022 Clutch Gear Thrust Washer 113 LL-1670-3022 Clutch Gear Thrust Washer 114 LL-1670-3021 Clutch Gear Thrust Washer Bearing 115 LL-1670-3022 Clutch Gear Thrust Washer 1

16 LL-1670-3014 End Plate Snap Ring 117 LL-1670-3027 End Plate 118 LL-1670-3019 Inner Disc, 1st Clutch 1019 LL-1670-3018 Outer Disc, 1st Clutch 1020 LL-1670-3025 Retainer Snap Ring 1

21 LL-1670-3037 Snap Ring Retainer 122 LL-1670-3098 1st Clutch Disc Washer(Spring) incl 7 Washers 123 LL-1670-3024 Clutch Piston Wear Plate 124 LL-1670-3732 Clutch Piston & Seals Assy (incl 25 & 26) 125 LL-1670-3015 Clutch Piston Seal, Outer 1

26 LL-1670-3013 Clutch Piston Seal, Inner 127 LL-1670-3074 1st & 2nd Shaft, Drum & Plug Assy 128 LL-1670-3013 Clutch Piston Seal, Inner 129 LL-1670-3015 Clutch Piston Seal, Outer 130 LL-1670-3732 Clutch Piston & Seals Assy(incl 28 & 29) 1

31 LL-1670-3024 Clutch Piston Wear Plate 132 LL-1670-3096 2nd Clutch Disc Washer(spring) incl 5 washers 133 LL-1670-3037 Snap Ring Retainer 134 LL-1670-3025 Retainer Snap Ring 135 LL-1670-3018 Outer Disc, 2nd Clutch 5

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Transmission Assembly, (1st & 2nd Shaft Group), LL-1670-3649Item Part Number Description Req’d

36 LL-1670-3019 Inner Disc, 2nd Clutch 537 LL-1670-3027 End Plate 138 LL-1670-3014 End Plate Snap Ring 139 LL-1670-3022 Clutch Gear Thrust Washer 140 LL-1670-3021 Clutch Gear Thrust Washer Bearing 1

41 LL-1670-3022 Clutch Gear Thrust Washer 142 LL-1670-3022 Clutch Gear Thrust Washer 143 LL-1670-3021 Clutch Gear Thrust Washer Bearing 144 LL-1670-3022 Clutch Gear Thrust Washer 145 LL-1670-3109 2nd Clutch Gear Hub Snap Ring 2

46 LL-1670-3068 Rear Bearing 147 LL-1670-3049 1st Clutch Gear & Brg Assy(incl 48 & 49) 148 LL-1670-3026 Bearing 149 LL-1670-3026 Bearing 150 LL-1670-3050 2nd Clutch Gear & Brg Assy(incl 51 & 52) 1

51 LL-1670-3026 Bearing 152 LL-1670-3026 Bearing 153 LL-1670-3063 Output Drive Gear 154 LL-1670-3051 3rd Driven Gear 1

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2-34


Transmission Assembly, (Output Shaft Group), LL-1670-3649

2-35


Transmission Assembly, (Output Shaft Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3107 Flange Plug 12 LL-1670-3082 Output Flange & Plug Assy(incl. item 1) 13 LL-1670-3120 Output Shaft Bearing Snap Ring 14 LL-1670-3130 Oil Seal Sleeve O-ring 15 LL-1670-568 Output Shaft Oil Seal 1

6 LL-1670-3039 Oil Seal Sleeve 17 LL-1670-743 Output Shaft Bearing 18 LL-1670-3120 Output Shaft Bearing Snap Ring 19 LL-1670-3110 Flange Retaining Ring 110 LL-1670-3110 Gear Retaining Ring 1

11 LL-1670-3120 Outpurt Shaft Bearing O-ring 112 LL-1670-743 Output Shaft Bearing 113 LL-1670-3039 Oil Seal Sleeve 114 LL-1670-568 Output Shaft Oil Seal 115 LL-1670-3130 Output Shaft Sleeve O-ring 1

16 LL-1670-3120 Output Shaft Bearing Snap Ring 117 LL-1670-3088 Output Shaft & Brake Flange (5C) 118 LL-1670-3064 Output Shaft Gear 1


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1 LL-1670-3131 Caliper Assy Capscrew Locking Nut 22 LL-1670-3325 Caliper Brake Assy 13 LL-1670-3326 Calliper Assy Mounting Capscrew 24 LL-1670-3087 Brake Disc 15 LL-1670-828 Brake Disc Capscrew Lockwasher 4

6 LL-1670-3135 Brake Disc Capscrew 4


Transmission Assembly, (Disc Brake Group), LL-1670-3649

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Transmission Assembly, (Caliper Brake Assembly), LL-1670-3649

2-38


Transmission Assembly, (Caliper Brake Assembly), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3336 Jam Adjusting Nut 12 LL-1670-3335 Adjusting Nut 13 LL-1670-3334 Hardened Washer 14 LL-1670-3333 Stainless Steel Washer 15 NSS Thrust Washer (see item 20) 1

6 LL-1670-3332 Lever 17 NSS Boot (see item 20) 18 LL-1670-3329 Cam 19 NSS Id. Seal (see item 20) 110 LL-1670-3331 Ball 3

11 LL-1670-3330 Platic Retainer 112 NSS Torque Plate Front (incl in item 18) 113 NSS Carrier & Lining Assembly(see item 19) 214 NSS Torque Plate Rear (incl in item 18) 115 LL-1670-3327 Mounting Sleeve 2

16 LL-1670-3328 Adjusting Bolt 117 NSS Spring (See item 19) 118 LL-1670-3325 Brake Assembly (incl items 1 - 17) 119 LL-1670-3338 Brake Assembly Lining Kit(incl item 13 & 17) 120 LL-1670-3337 Hardware Parts Kit (incl items 5, 7, 9, & 19) 1


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Transmission Assembly, (Control Valve Group), LL-1670-3649

2-40


Transmission Assembly, (Control Valve Group), LL-1670-3649Item Part Number Description Req’d

1 LL-1670-3038 Modulator Valve Housing 22 LL-1670-2425 Moodulator Housing O-ring 23 LL-1670-605 Stop Pin 24 LL-1670-639 Spring - Inner 25 LL-1670-3079 Spring - Middle 2

6 LL-1670-3146 Pin - Upper 26A LL-1670-3147 Pin -Lower 27 LL-1670-3128 Sleeve O-ring 28 LL-1670-3077 Modulation Housing Sleeve 29 LL-1670-3155 Regulator Spool 210 LL-1670-3041 Spring 2

11 LL-1670-3078 Spring Spacer 212 LL-1670-3076 Spring Retainer 213 LL-1670-3156 Accumulator Spool 214 LL-1670-3080 Spring - Outer 215 LL-1670-3111 Cover Screw Lockwasher 2

16 LL-1670-3100 Cover Screw 217 LL-1670-3085 Protective Cover 118 LL-1670-3032 Valve Cartridge Retainer Nut 419 LL-1670-3133 Nut to Coil O-ring 420 LL-1670-3033 Solenoid Coil - 12 Volt 4

21 LL-1670-3133 Coil to Cartridge O-ring 422 ---- ---- ----23 ---- ---- ----24 ---- ---- ----25 ---- ---- ----

26 LL-1670-2658 Cartridge O-ring 527 LL-1670-3647 Cartridge O-ring 428 LL-1670-3648 Cartridge O-ring 529 LL-1670-2033 Cartridge O-ring 530 LL-1670-3084 Vavle Cartridge, 4 Way, Used at 1st, 2nd-3rd,

Fwd & Rev. (incl items 26, 27, 28, & 29) 1

31 LL-1670-3098 Spool Type Solenoid Cartridge Assy (incl.items 18 - 21 & 30) 4

2-41



2-42



1 LL-1670-3103 Drive Plate Mounting Screw 62 LL-1670-3412 Drive Plate Mounting Screw Lockwasher 63 LL-1670-3083 Drive Plate Backing Ring 14 NSS Drive Plate (included in item 5)5 LL-1670-3136 Drive Plate Assembly Kit (incl items 1-4) 1


Transmission Assembly, (Drive Plate Group), LL-1670-3649

2-43


Transmission Assembly, (Complete Gasket and Seal Kit), LL-1670-3649Item Part Number Description Req’d

LL-1670-3137 Complete KitLL-1670-3741 Hyd. Inching Body to Cover O-ring 1LL-1670-3721 Oil Supply Tube Seal Ring 1LL-1670-3129 O-ring 3LL-1670-3006 Piston Ring 7LL-1670-3015 Outer Clutch Piston Seal 6

LL-1670-3013 Inner Clutch Piston Seal 6LL-1670-1137 Steer Pump Gasket 1LL-1670-1396 Disconnect Oil Seal 1LL-1670-3734 Disconnect Nut O-ring 1LL-1670-3735 Disconnect Piston Glyd Ring 1

LL-1670-3736 Disconnect Piston Glyd Ring O-ring 1LL-1670-3067 Support Piston Ring 1LL-1670-3070 Support Piston Ring Expander Ring 1LL-1670-3094 Converter Housing Oil Seal 1LL-1670-304 Plug O-ring 1

LL-1670-3072 Distributor Ring O-ring 2LL-1670-1021 Cover to Housing Gasket, Front 1LL-1670-568 Input & Output Shaft Oil Seal 3LL-1670-3062 Charging Pump and Adapter Gasket 2LL-1670-3742 Ball Check Valve O-ring 1

LL-1670-1415 Filter Adapter Outer O-ring 1LL-1670-3737 Filter Adapter Inner O-ring 1LL-1670-2950 Aux. Pump Gasket 1LL-1670-2973 Aux. Pump Gasket 1LL-1670-1529 Aux. Pump Gasket 1

LL-1670-3133 Coil O-ring 10LL-1670-2033 Plug O-ring 1LL-1670-849 Plug O-ring 1LL-1670-3411 Plug O-ring 1LL-1670-2425 Modulator & Inching Housing O-ring 2

LL-1670-3128 Modulator & Inching Sleeve O-ring 2LL-1670-3738 Regulator Spool Sleeve O-ring 1LL-1670-1462 Inching Rod Oil Seal 1LL-1670-3056 Distributor Cap O-ring 1LL-1670-2656 Distributor Cap O-ring 2

2-44


Transmission Assembly, (Complete Gasket and Seal Kit), LL-1670-3649Item Part Number Description Req’d

LL-1670-3130 Sleeve & Plug O-ring 1LL-1670-3151 Converter Housing Plate Gasket 1LL-1670-3153 Case to Plate Gasket 1LL-1670-3126 Check Valve O-ring 1LL-1670-3739 Hyd. Inching O-ring 1

LL-1670-3740 ESPD O-ring 1


2-45


NOTES

2-46


Transmission Cooling Circuit, SK-00891

Transmission Cooling Circuit, SK-00891--Parts List


1 LL-LL-3849-21 Radiator Ref.2 LL-1189-193 Engine, Cummins 4BT3.9 Ref.3 LL-1670-3649 Transmission (Section 4.1) Ref.

Transmission Cooling Circuit, SK-00891--Service Bulletin Reference



2-47


Dipstick Installation (Drawing), BL-10258

Dipstick Installation, BL-10258--Parts List


1 LL-846-354 Adaptor, 90 Deg, 3/4 Pipe, 3/4 JIC 12 BL-10257-2 Dipstick Tube Assembly 13 LL-1670-1431 Dipstick for Cummins 13 BL-10257-5 Dipstick for J.D 1

Dipstick Installation, BL-10258--Service Bulletin Reference



1

2

3

2-48


Shifter Assembly, LL-835-25

2-49


Shifter Assembly, LL-835-25

LegendF Forward PositionN Neutral PositionR Reverse Position1 First Gear Position2 Second Gear Position3 Third Gear PositionSw1 Direction Selector SwitchSw2 Neutral SwitchSw3 Speed Selector SwitchSw4 Speed Selector Switch

Notes:1. Apply item 8 to Item 2 prior to assembly.2. 100% check for proper operation.3. Hobbs P/N and date code to be stamped in area shown. Letters .2 .03 high.4. Torque requirement to change speeds to be 8.88 2.6 In. Lb. (1.0 0.3 N m)5. Torque requirement to change directions to be 22 7 In. Lbs (2.5 0.8 N m)6. Torque requirement to disengage neutral detent 15 4.5 In. Lbs. (1.7 0.5 N m)7. Critical Characteristic. No Spc data required.8. Rotate Knob to 1st speed. Center white line of collar on No. 1. Tighten set screw to 3.5 0.5 In. Lbs. (0.40 0.06 N m)9. A. Mating connector -LL-6800-4 B. Connector Terminal -LL-6800-2

Optional Ternimal -LL-6800-1 C. Connector wedge-LL-6800-5 D. Sealing plug -LL-6800-3

2-50


Wiring Harness for Shifter, BL-10715

2-51


Wiring Harness, BL-10715Item Part Number Description Req’d

1 LL-835-25 Control Unit Ref.2 LL-6800-4 Plug, Body 13 LL-6800-1 Pin 74 Lip Seal (Incl W/Item 2) 15 Ll-6800-3 Grommet 1

6 LL-3772-7 Wire, 16 ga, Blue 30”7 LL-3790-4 Loom, 3/8” Plastic 24”8 Tape, Electrical AR9 LL-904-117 Terminal End W/Jacket 710 LL-3772-6 Wire, 16 ga, Yellow 30”

11 LL-772-5 Wire, 16 ga, Green 30”12 WM-6-8 Wire, 16 ga, Black 30”13 LL-3772-2 Wire, 16 ga, White 30”14 LL-3772-2 Wire, 16 ga, Brown 30”15 LL-3772-4 Wire, 16 ga, Red 30”

16 LL-6800-5 Wedge 1

2-52


Drive Shaft Assembly, BL-2962-9

2-53


Drive Shaft Assembly, BL-2962-15Item Part Number Description Req’d

1 BL-2962-9 Drive Shaft Assembly Ref2 BL-2962-10 Shaft Weldment 13 Tube (NSS) 14 BL-2962-3 Weldment, Yoke 15 LL-773-10 Stub Shaft 1

6 LL-773-270 Cross & Bearing Assembly 17 LL-773-90 Cross & Bearing Assembly 18 LL-773-97 Cross & Bearing (ONLY) 19 LL-773-91 Cross & Bearing (ONLY) 110 LL-773-128 Slip Yoke Assembly 1

11 LL-773-11 Slip Yoke (ONLY) 112 LL-773-28 Retainer Cap 113 LL-773-35 Retaining Washer 114 LL-773-29 Felt Washer 115 1/4 Lube Fitting 2

16 LL-773-13 Lock Plate 617 LL-773-24 Capscrew 1218 LL-773-89 Capscrew 419 1/8 Lube Fitting 1


2-54


Rear Universal Drive Shaft Assembly, BL-2962-11

2-55


Rear Universal Drive Shaft, BL-2962-11--Parts List


BL-2962-11 Universal Drive Shaft Assembly Ref.1 LL-773-90 Cross & Bearing Assembly 11A LL-773-303 Seal, Bearing 41B* ----- Bearing (Block Type), 2 ea. Ass'y NSS1C* ----- Bearing (Wing Type), 2 ea. Ass'y NSS1D* ----- Cross NSS1E ----- Fitting, Alemite Grease, 1/4 NFT 1

2 LL-773-270 Cross & Bearing Assembly 12A LL-773-23 Seal, Bearing 42B* ----- Bearing (Wing Type), 4 ea. Ass'y NSS2C* ----- Cross NSS2D ----- Fitting, Alemite Grease, 1/4 NFT 1

3 ----- Lockwasher, 7/16" 124 LL-773-45 Capscrew 85 BL-2962-12 Drive Shaft 1

6 LL-773-128 Slip Yoke Assembly 17 LL-773-28 Cap, Retainer 18 LL-773-35 Washer, Retainer 29 LL-773-29 Washer, Felt 110 LL-773-11 Yoke, Slip 1

11# ----- Fitting, Alemite Grease, 1/8" NPT 112 LL-773-45 Capscrew 4

Rear Universal Drive Shaft Assembly, BL-2962-11--Service Bulletin Reference



* Cross and Bearing Not Sold Separately, Except for Bearing Seals.# Check for Pipe Plug- Before Assembly, Be Sure it has Alemite Grease Fitting in Place of Plug.

1 1-15-97 Part Change Replaced LL-773-77

2-56


Front Spicer Axle Assembly, LL-2989-313

2-57


Front Spicer Axle Assembly, LL-2989-313--Service Bulletin Reference



Front Spicer Axle Assembly, LL-2989-313--Parts List


LL-2989-313 Axle Assembly Ref.1 LL-2989-299 Drive Flange Assembly 22 LL-2989-255 Wheel End Assembly 23 ----- Disc Brake Assembly 24 ----- Steering Knuckle Assembly 15 LL-2989-125 Tie Rod Assembly 1

6 LL-2989-288 Carrier Assembly 17 LL-2989-315 L.H. Front/ R.H. Rear (Short) Steering Cyl. 17 LL-2989-316 R.H. Front/ L.H. Rear (Long) Steering Cyl. 18 LL-6118 Pin, Axle Pivot, Turned Down Type 19 LL-4907-88 Bolt, 1/2 x 3 1/2" NC Gr-8 110 LL-3291-17 Locknut, Nylock 1/2-13 Gr-5 1

Note: Complete Oil Seal Kit- LL-2989-105

LL-2989-313 01/03/97 New Axle Replaces LL-2989-297

7 LL-2989-315 Steering Cyl. Rod LL-2989-3197 LL-2989-316 Steering Cyl. Rod LL-2989-320Seal Kit for Steering Cylinders LL-2989-325

2-58


Drive Flange Assembly, LL-2989-299 (Dry Disc Brake)

Drive Flange Assembly, LL-2989-299--Parts List


LL-2989-299 Drive Flange Assembly Ref.1 LL-2989-85 Capscrew, Self Locking Flange Mounting 182 LL-2989-165 Vent 13 LL-2989-168 Plug, Recessed Drive Magnetic Pipe 14 LL-2989-58 Flange, Planetary Drive 15 LL-2989-60 Shaft, Planetary Drive 3

6 LL-2989-235 Pin, Roll 37 LL-2989-131 Washer, Drive Flange Thrust 18 LL-2989-157 Washer, Drive Thrust 69 LL-2989-169 Bearing, Needle Roller 15010 LL-2989-158 Bearing, Spacer Ring 3

11 LL-2989-42 Gear, Planetary Spur 3

Drive Flange Assembly, LL-2989-299--Service Bulletin Reference



2-59


Wheel End Assembly, LL-2989-255 (Dry Disc Brake)

2-60


Wheel End Assembly, LL-2989-255--Parts List


LL-2989-255 Wheel End Assembly Ref.1 LL-2989-151 Ring, Snap 12 LL-2989-191 Gear, Sun Spur 13 LL-2989-203 Spacer, Flat 14 LL-2989-182 Gear, Planetary Ring 15 LL-2989-214 Pin, Roll 1

6 LL-2989-198 Nut, Lock 17 LL-2989-193 Cone, Outer Bearing 18 LL-2989-192 Cup, Outer Bearing 19 LL-2989-26 Nut, Wheel Mounting 1010 LL-2989-249 Wheel Hub and Rotor Assembly 1

11 LL-2989-27 Bolt, Wheel Mounting 1012 LL-2989-222 Cup, Inner Bearing 113 ----- ----- --14 LL-2989-194 Cone, Inner Bearing 115 LL-2989-197 Seal, Hub Oil 1

16 LL-2989-205 Spindle 117 LL-2989-196 Bushing, Outer Shaft/Spindle 118 LL-2989-80 Seal, Outer Shaft Oil 1

Wheel End Assembly, LL-2989-255--Service Bulletin Reference



17 6/12/98 Correction Replaced LL-2989-76

2-61


Disc Brake Assembly, LL-2989-208 (Hydraulic Fluid Only)

2-62


Disc Brake Assembly, LL-2989-208--Parts List


LL-2989-208 Brake Caliper Assembly (Includes Items 3-8) Ref.1 LL-2989-224 Lining, Outer Pad Brake 12 LL-2989-223 Lining, Inner Pad Brake 13 LL-2989-215 Shield, Dust Boot 24 LL-2989-219 Boot, Dust 25 LL-2989-216 Piston 2

6 LL-2989-218 Seal, Piston 27 ----- Housing, Caliper NSS8 LL-2989-217 Seat, Tube Insert 29 LL-2989-211 Screw, Bleeder 110 LL-2989-189 Bracket, L.H. Caliper 110 LL-2989-190 Bracket, R.H. Caliper 1

11 LL-2989-209 Spring, Caliper Support Compression 112 LL-2989-210 Key, Caliper Support 113 LL-2989-229 Screw, Caliper Support Socket Head 114 LL-2989-201 Fitting, Hydraulic Fluid 115 LL-2989-221 Disc, Rotor 1

16 LL-2989-23 Bolt, Hex 9

Disc Brake Assembly, LL-2989-208--Service Bulletin Reference



2-63


Steering Knuckle, Shaft, & Joint Assembly

2-64


Steering Knuckle, Shaft, & Joint Assembly--Parts List


1 LL-2989-106 Shaft & Joint Assy (Includes Items 2-7)(Left- Viewed from Drive Shaft) 1

1 LL-2989-107 Shaft & Joint Assy (Includes Items 2-6, 8)(Right- Viewed from Drive Shaft) 1

2 LL-2989-110 Shaft, Outer Yoke (Steer Axle) 13 LL-2989-34* Cross Assembly 2

LL-2989-33* Cross 1 ea.LL-2989-38* Seal 4 ea.

4 LL-2989-36* Bearing Race Assembly 85 LL-2989-37* Snap Ring 8

6 LL-2989-111 Center Yoke 17 LL-2989-108 Shaft, Inner Yoke (Steer Axle (Left)) 18 LL-2989-109 Shaft, Inner Yoke (Steer Axle (Right)) 19 LL-2989-258 Seal, Inner Shaft Oil 110 LL-2989-81 Seal, Inner Shaft Oil 1

11 LL-2989-76 Bushing, Inner Shaft 112 LL-2989-253 Steering Knuckle, R.H. 1

LL-2989-254 Steering Knuckle, L.H. 113 LL-2989-248 Stud, Spindle Mtg. Short (Steer Axle) 1214 LL-2989-164 Locknut, Spindle Mtg. 1215 LL-2989-149 Washer, Flat 12

16 LL-2989-161 Fitting, Grease 217 LL-2989-83 Capscrew, King Pin Cap Mounting 818 LL-2989-88 Washer, Flat 819 LL-2989-57 Cap, King Pin 220 LL-2989-40 Shim, King Pin Bearing Adj. (.005 Thk) AR

LL-2989-41 Shim, King Pin Bearing Adj. (.010 Thk) AR

21 LL-2989-44 Seal, King Pin Bearing Oil 222 LL-2989-177 Bearing Cone, King Pin 223 LL-2989-176 Bearing Cup, King Pin 224 LL-2989-53 Retainer, Grease 2

*Journal and Bearing Kit- LL-2989-39

2-65


Steering Knuckle, Shaft & Joint Assembly--Service Bulletin Reference



2-66


Tie Rod Assembly, LL-2989-125

Tie Rod Assembly, LL-2989-125---Service Bulletin Reference



Tie Rod Assembly, LL-2989-125--Parts List


LL-2989-125 Tie Rod Assy (Includes Items 2, 4, 5) Ref.1 LL-2989-126 Rod, Tie 12 LL-2989-160 Pin, Cotter 43 LL-2989-123 Vertical Socket Assembly 14 LL-2989-132 Tie Rod Clamp Assembly 25 LL-2989-124 Vertical Socket Assembly 1

6 LL-2989-315 Steering Cylinder Assy 1LL-2989-316 Steering Cylinder Assy 1

7 LL-2989-170 Vertical Socket Assy (Two Per Cyl.) Ref.

LL-2989-315 01/03/97 New Steering Cyl. Replaces LL-2989-256


2-67


Differential Carrier Assembly, LL-2989-288

2-68


Differential Carrier Assembly, LL-2989-288--Parts List


LL-2989-288 Differential Carrier Assembly Ref.1 LL-2989-139 Nut, Pinion 12 LL-2989-140 Washer, Pinion Nut 13 LL-2989-204 Deflector 14 LL-2989-127 Yoke, End 15 LL-2989-141 Deflector, Yoke 1

6 LL-2989-155 Seal, Pinion Oil 17 LL-2989-156 Washer, Bearing Thrust 18 LL-2989-233 Bearing Kit (Outer Piston) 19 LL-2989-143 Shim-Adj. (Pinion Bearing Preload) AR10 LL-2989-154 Spacer, Flat 1

11 LL-2989-83 Capscrew, Carrier Mounting 1412 LL-2989-88 Washer, Flat 1413 LL-2989-70 Carrier Sub Assembly 114 LL-2989-172 Washer, Flat 415 LL-2989-86 Capscrew, Bearing Cap Mounting 4

16 LL-2989-90 Bearing Adjusting Nut 217 LL-2989-87 Washer, Flat 218 LL-2989-180 Capscrew, Lock Mounting 219 LL-2989-93 Shim (Pinion Position) AR20 LL-2989-195 Bearing Kit (Inner Pinion) 1

21 LL-2989-298 Ring Gear & Pinion Assembly 122 LL-2989-234 Bearing Kit Differential Bearing 223 LL-2989-91 Bearings, Adjusting Nut- Diff. Side 224 LL-2989-147 Shaft, Differential 125 LL-2989-146 Pinion Gear- Differential 2

26 LL-2989-148 Thrustwasher- Diff. Side Gear 227 LL-2989-145 Side Gear- Diff. 228 LL-2989-142 Thrustwasher- Diff. Side Gear 229 LL-2989-167 Pin, Roll 130 LL-2989-138 Case, Differential 1

2-69




31 LL-2989-152 Capscrew, Ring Gear Mounting 1232-44 ----- ----- --45 LL-2989-68 Housing, Axle 1

46 LL-2989-130 Vent 147 LL-2989-92 Pin, Dowel 248 LL-2989-171 Plug, Pipe (Drain & Fill/Level) 249 LL-2989-77 Bushing, Axle Pivot 250 LL-2989-161 Fitting, Grease 4NSS LL-2989-227 Adapter, Differential Case Capscrew 8

Differential Carrier Assembly, LL-2989-288--Service Bulletin Reference



2-70


Rear Spicer Axle Assembly, LL-2989-314

2-71


Rear Spicer Axle Assembly, LL-2989-314--Service Bulletin Reference



Rear Spicer Axle Assembly, LL-2989-314--Parts List


LL-2989-314 Axle Assembly Ref.1 LL-2989-299 Drive Flange Assembly 22 LL-2989-255 Wheel End Assembly 23 ----- Disc Brake Assembly 24 ----- Steering Knuckle Assembly 15 LL-2989-125 Tie Rod Assembly 1

6 LL-2989-288 Carrier Assembly 17 LL-2989-315 L.H. Front/ R.H. Rear (Short) Steering Cyl. 17 LL-2989-316 R.H. Front/ L.H. Rear (Long) Steering Cyl. 18 LL-6604 Pin, Axle Pivot 19 LL-4907-131 Bolt, 5/8" x 4" NC Gr-8 110 LL-3291-62 Lock Nut, 5/8-11 Nylock 1

Note: Complete Oil Seal Kit- LL-2989-105

LL-2989-313 01/03/97 New Axle Replaces LL-2989-297

7 LL-2989-315 Steering Cyl. Rod LL-2989-3197 LL-2989-316 Steering Cyl. Rod LL-2989-320Seal Kit for Steering Cylinders LL-2989-325

2-72


Drive Flange Assembly, LL-2989-299 (Dry Disc Brake)

Drive Flange Assembly, LL-2989-299--Parts List


LL-2989-299 Drive Flange Assembly Ref.1 LL-2989-85 Capscrew, Self Locking Flange Mounting 182 LL-2989-165 Vent 13 LL-2989-168 Plug, Recessed Drive Magnetic Pipe 14 LL-2989-58 Flange, Planetary Drive 15 LL-2989-60 Shaft, Planetary Drive 3

6 LL-2989-235 Pin, Roll 37 LL-2989-131 Washer, Drive Flange Thrust 18 LL-2989-157 Washer, Drive Thrust 69 LL-2989-169 Bearing, Needle Roller 15010 LL-2989-158 Bearing, Spacer Ring 3

11 LL-2989-42 Gear, Planetary Spur 3

Drive Flange Assembly, LL-2989-299--Service Bulletin Reference



2-73


Wheel End Assembly, LL-2989-255 (Dry Disc Brake)

2-74


Wheel End Assembly, LL-2989-255--Parts List


LL-2989-255 Wheel End Assembly Ref.1 LL-2989-151 Ring, Snap 12 LL-2989-191 Gear, Sun Spur 13 LL-2989-203 Spacer, Flat 14 LL-2989-182 Gear, Planetary Ring 15 LL-2989-214 Pin, Roll 1

6 LL-2989-198 Nut, Lock 17 LL-2989-193 Cone, Outer Bearing 18 LL-2989-192 Cup, Outer Bearing 19 LL-2989-26 Nut, Wheel Mounting 1010 LL-2989-249 Wheel Hub and Rotor Assembly 1

11 LL-2989-27 Bolt, Wheel Mounting 1012 LL-2989-222 Cup, Inner Bearing 113 ----- ----- --14 LL-2989-194 Cone, Inner Bearing 115 LL-2989-197 Seal, Hub Oil 1

16 LL-2989-205 Spindle 117 LL-2989-196 Bushing, Outer Shaft/Spindle 118 LL-2989-80 Seal, Outer Shaft Oil 1

Wheel End Assembly, LL-2989-255--Service Bulletin Reference



17 6/12/98 Correction Replaced LL-2989-76

2-75


Disc Brake Assembly, LL-2989-208 (Hydraulic Fluid Only)

2-76


Disc Brake Assembly, LL-2989-208--Parts List


LL-2989-208 Brake Caliper Assembly (Includes Items 3-8) Ref.1 LL-2989-224 Lining, Outer Pad Brake 12 LL-2989-223 Lining, Inner Pad Brake 13 LL-2989-215 Shield, Dust Boot 24 LL-2989-219 Boot, Dust 25 LL-2989-216 Piston 2

6 LL-2989-218 Seal, Piston 27 ----- Housing, Caliper NSS8 LL-2989-217 Seat, Tube Insert 29 LL-2989-211 Screw, Bleeder 110 LL-2989-189 Bracket, L.H. Caliper 110 LL-2989-190 Bracket, R.H. Caliper 1

11 LL-2989-209 Spring, Caliper Support Compression 112 LL-2989-210 Key, Caliper Support 113 LL-2989-229 Screw, Caliper Support Socket Head 114 LL-2989-201 Fitting, Hydraulic Fluid 115 LL-2989-221 Disc, Rotor 1

16 LL-2989-23 Bolt, Hex 9

Disc Brake Assembly, LL-2989-208--Service Bulletin Reference



2-77


Steering Knuckle, Shaft, & Joint Assembly

2-78


Steering Knuckle, Shaft, & Joint Assembly--Parts List


1 LL-2989-106 Shaft & Joint Assy (Includes Items 2-7)(Left- Viewed from Drive Shaft) 1

1 LL-2989-107 Shaft & Joint Assy (Includes Items 2-6, 8)(Right- Viewed from Drive Shaft) 1

2 LL-2989-110 Shaft, Outer Yoke (Steer Axle) 13 LL-2989-34* Cross Assembly 2

LL-2989-33* Cross 1 ea.LL-2989-38* Seal 4 ea.

4 LL-2989-36* Bearing Race Assembly 85 LL-2989-37* Snap Ring 8

6 LL-2989-111 Center Yoke 17 LL-2989-108 Shaft, Inner Yoke (Steer Axle (Left)) 18 LL-2989-109 Shaft, Inner Yoke (Steer Axle (Right)) 19 LL-2989-95 Seal, Inner Shaft Oil 110 LL-2989-81 Seal, Inner Shaft Oil 1

11 LL-2989-76 Bushing, Inner Shaft 112 LL-2989-253 Steering Knuckle, L.H. 1

LL-2989-254 Steering Knuckle, R.H. 113 LL-2989-248 Stud, Spindle Mtg. Short (Steer Axle) 1214 LL-2989-164 Locknut, Spindle Mtg. 1215 LL-2989-149 Washer, Flat 12

16 LL-2989-161 Fitting, Grease 217 LL-2989-83 Capscrew, King Pin Cap Mounting 818 LL-2989-88 Washer, Flat 819 LL-2989-57 Cap, King Pin 220 LL-2989-40 Shim, King Pin Bearing Adj. (.005 Thk) AR

LL-2989-41 Shim, King Pin Bearing Adj. (.010 Thk) AR

21 LL-2989-44 Seal, King Pin Bearing Oil 222 LL-2989-177 Bearing Cone, King Pin 223 LL-2989-176 Bearing Cup, King Pin 224 LL-2989-53 Retainer, Grease 2

*Journal and Bearing Kit- LL-2989-39

2-79


Steering Knuckle, Shaft & Joint Assembly--Service Bulletin Reference



2-80


Tie Rod Assembly, LL-2989-125

Tie Rod Assembly, LL-2989-125---Service Bulletin Reference



Tie Rod Assembly, LL-2989-125--Parts List


LL-2989-125 Tie Rod Assy (Includes Items 2, 4, 5) Ref.1 LL-2989-126 Rod, Tie 12 LL-2989-160 Pin, Cotter 43 LL-2989-123 Vertical Socket Assembly 14 LL-2989-132 Tie Rod Clamp Assembly 25 LL-2989-124 Vertical Socket Assembly 1

6 LL-2989-315 Steering Cylinder Assy 1LL-2989-316 Steering Cylinder Assy 1

7 LL-2989-170 Vertical Socket Assy (Two Per Cyl.) Ref



2-81


Differential Carrier Assembly, LL-2989-288

2-82




LL-2989-288 Differential Carrier Assembly Ref.1 LL-2989-139 Nut, Pinion 12 LL-2989-140 Washer, Pinion Nut 13 LL-2989-204 Deflector 14 LL-2989-127 Yoke, End 15 LL-2989-141 Deflector, Yoke 1

6 LL-2989-155 Seal, Pinion Oil 17 LL-2989-156 Washer, Bearing Thrust 18 LL-2989-233 Bearing Kit (Outer Piston) 19 LL-2989-143 Shim-Adj. (Pinion Bearing Preload) AR10 LL-2989-154 Spacer, Flat 1

11 LL-2989-83 Capscrew, Carrier Mounting 1412 LL-2989-88 Washer, Flat 1413 LL-2989-70 Carrier Sub Assembly 114 LL-2989-172 Washer, Flat 415 LL-2989-86 Capscrew, Bearing Cap Mounting 4

16 LL-2989-90 Bearing Adjusting Nut 217 LL-2989-87 Washer, Flat 218 LL-2989-180 Capscrew, Lock Mounting 219 LL-2989-93 Shim (Pinion Position) AR20 LL-2989-195 Bearing Kit (Inner Pinion) 1

21 LL-2989-298 Ring Gear & Pinion Assembly 122 LL-2989-234 Bearing Kit Differential Bearing 223 LL-2989-91 Bearings, Adjusting Nut- Diff. Side 224 LL-2989-147 Shaft, Differential 125 LL-2989-146 Pinion Gear- Differential 2

26 LL-2989-148 Thrustwasher- Diff. Side Gear 227 LL-2989-145 Side Gear- Diff. 228 LL-2989-142 Thrustwasher- Diff. Side Gear 229 LL-2989-167 Pin, Roll 130 LL-2989-138 Case, Differential 1

2-83




31 LL-2989-152 Capscrew, Ring Gear Mounting 1232-44 ----- ----- --45 LL-2989-68 Housing, Axle 1

46 LL-2989-130 Vent 147 LL-2989-92 Pin, Dowel 248 LL-2989-171 Plug, Pipe (Drain & Fill/Level) 249 LL-2989-77 Bushing, Axle Pivot 250 LL-2989-161 Fitting, Grease 4NSS LL-2989-227 Adapter, Differential Case Capscrew 8

Differential Carrier Assembly, LL-2989-288--Service Bulletin Reference



2-84


Wheel Assembly, BL-10444-2

84.25 Track W/ Spicer Axle *LL-6573-1 Manual Tire Mounting Kit


1 LL-6581-8 TIRE, 13:00 X 24 - 12 PLY 12 AL-11215-1 WHEEL WELDMENT 13 LL-834-313 VALVE 1

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636 group 2 Powertrain - uploads.pettibone.comuploads.pettibone.com/gopettibone/forms/dealersold/archived... · 2-8 636 EXTENDO PARTS BOOK Exhaust Assembly w/ Turbo, AL-11181 Exhaust