611a NE FD Terminals

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  • 8/11/2019 611a NE FD Terminals

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    Contr. supply inhibited

    VDClink = 625 V 1)

    Fault signalRegen. feedback off 1)

    VDClink = 600 V 1)

    Reg. feedback possible 1)Ready signal

    Controlled infeed free 2)

    Short Reference Guidefor SIMODRIVE 611 analog System

    Feed module Rectifier module

    DIL switch S1 (supply infeed) :

    ON: OFF:

    1

    234Vsupply =480V +6% / 10% Refer to S1.1

    1) Only for I/R module

    0.5

    2

    34

    5

    6

    789

    10x DIL switch S2: = ON= OFF

    1 Direction of rotation reversal

    Current limit I max /Ilimit as a %

    61 50 46 41 39 36 34 30 29 26 24 23

    1 2 2.5 4 4.5 5.5 6 6.5 7.5 8 9.5 11

    continuous possible current: I rated =25 A brief possible current: I limit =50 A

    contacts: 2 = ON, 3 = ON 61 %selected current limits: I max = 30.5 A

    11.5

    Gain of the current controller Kp(I)

    10OFF: closedloop speed controlled operation

    Example: Feed module 25 A/50 A

    DIL switch (feed module) :

    Siemens AG 2000 All Rights Reserved Ausgabe 10.00

    Associated documentation:

    Planning Guide 6SN11970AA000BPStartup Guide 6SN11970AA600BP

    Setting elements FD and NE Line feed module (NE)

    Ready relay

    Readysignal

    Fault si-gnal

    Pullsin if there is no faultand enable signals 63 and64 are present

    Pullsin if there is no fault

    74

    73.273.1

    72

    Relay, group signal for I 2t monitoringand/or motor overtemperature

    +24 V+24 V

    Pulse enable

    Drive enableReference ground for all enable signals(not connected to ground, terminal 15 )

    5.35.25.1

    63

    9

    6419

    9

    P24P15N15N24

    +24 V/50 mA

    24 V/50 mA 15 V/10 mA+15 V/10 mA

    General reference ground

    RESET by connecting with terminal 15(edge change, high low)

    74544101515R

    +24 VSettingup operation, if not jumperedStart

    9112

    48111

    113Internal line contactor closed

    Signaling contact, start inhibit(safe operating stop)

    NS1

    NS2

    Coil contact,

    internal line contactor

    AS1AS2

    Fault signals:

    15 V voltage levelfaulted

    Ext. enable sig., term.63 or term. 64 missing

    Line fault

    red

    green

    red

    red

    yellow

    red

    5 V voltage levelfaulted

    Unit ready, DC linkprecharged

    DC link overvoltage

    DIL switch S1

    100 85 68

    ON: closedloop current controlled operation

    Standard interface:Setpoint via term. 56 and term. 14

    Userfriendly interface:Setpoint via term. 24 and term. 20

    56Sine current control

    213

    Squarewave current ctrl.

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    Signal cable

    from themotor

    Tach.

    Rot. pos. encoder PTC resistor

    Speed setpoint n set(Differential input 10 V)

    Signaling relay, start inhibit

    Pulse enable+24 V

    +24 V

    Controller enable

    Select, fixed setpoint 1 1)

    Select, fixed setpoint 2Suppl. speed/current setpoint(differential input 10 V)

    Travel to fixed endstop

    N15 15 V/10 mA

    Userfriendly interface Standard interface

    56

    AS1

    663

    Fault messages for feed module with userfriendly interface:

    Parameter board not inserted

    Enable term.663 and/or term.65 missing

    Fault messages:

    corresponds to fault:

    corresponds to fault:

    Module is ready

    I2t monitoring, heatsink overtemperature

    Rotor position encoder monitoring

    Motor overtemperature

    Tachometer monitoring

    Speed controller at its endstop I 2t

    Speed controller at its endstop I act=Iset

    Speed controller at its endstop and I act = 0

    Test sockets for FD module with userfriendly interface:

    Integrator inhibitCurrent setpoint, master/slave

    Current actual value I act

    Signaling relay:Speed controller at its endstop

    I2t monitoring

    Motor overtemperature

    Tach. and rotor positionmonitoring

    Ready relay(or fault signal relay)

    14

    AS2

    965

    9222320

    2496446

    25816

    289288

    290291293294296297299672

    673674

    Drift

    max.

    min.

    max.

    T

    Kp

    T N

    AD

    Drift adjustment:

    Shortcircuit terminals 56 and 14: The motor should not rotate

    Tach. adjustment: Normally: The motor reaches n rated at n set = 9 V at term.56/14.

    Proportional gain Kp and integral action time T N:Rotating clockwise increases the controller dynamic response.Optimization:

    nact 20...40 %

    approx. 0.05 nrated

    ton = 5...10 ms

    Improves the dynamic response at low speeds. Acti-vated by R34

    Adaptation T N:

    t

    nact nset

    Iact Iset

    Speed actual value10 V nrated

    of the motor

    Current act. value:10 V Imax

    (refer to DIL switch)

    Reference groundfor test sockets

    Speed setpoint:From term. 56 and 14

    Current setpoint:10 V Imax

    (refer to the DIL switch)

    A suppl. speed setpointcan be entered here

    TW

    X R

    NZ

    M

    Test sockets:

    nact

    IsetIact

    Ground

    W T

    M

    X

    Parameter board

    1) optional, to change over closedloop current controlled operation

    Feed module (FD) with main spindle option

    10261

    75162

    110

    108115114216

    127126

    TH 1:10

    C axisnactPact/Iact

    Iact > Ix

    nact < n min

    nact < n x

    nact = n set

    Drift

    KpT Nnoff

    Option board, main spindle functions

    AS1AS2663

    9

    561465

    9

    9

    22

    Tach.

    Rotor position

    PTC resistor

    Signal,

    rampfun.gen.

    Motor encoder

    214

    DriftTach.KpT NAD

    Pulse enable

    +24 V

    Signal contact, start inhibit

    Speed setpoint n set

    Controller enable

    Selection, curr. controlled

    +24 V

    +24 V

    5 Volt undervoltage

    561465

    922

    DriftTach.KpT NAD

    2)

    2)

    2)

    2) Only for twoaxis version

    9

    2)

    X311 X311 X313

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    300 ms monitoring, T. 65Master/slave operationFault message

    Inhibit integrator n controller Inhibit integrator I contr. 2)

    Short Reference Guidefor SIMODRIVE 611 analog System

    Feed module, closedloop resolver control

    Siemens AG 2000 All Rights Reserved Ausgabe 10.00

    Associated documentation:

    Planning Guide 6SN11970AA000BPStartup guide 6SN11970AA600BP

    Current controller

    Axis 1: DIL switch S3 Axis 2: DIL switch S6

    Current actual value normalization / components [%]

    1) For clockwise rotation

    1

    3+7

    4+85+9

    6+10

    2 3 4 5 6 7.5 8.5 9.5 14.5

    Current controller gain, Q/D axis

    = OFF

    = ON

    Setting elements, closedloop resolver control

    Monitoring logic

    1+2

    100 70

    / components

    13.512.511.5 1610.5

    Current setpoint limiting [%] Axis 1: DIL switch S12 / contacts 14 Axis 2: DIL switch S12 / contacts 58

    100

    1/52/6

    3/7

    4/8

    75 55 45 25 20 5

    Speed actual value normalization [RPM] Axis 1: DIL switch S4 / contacts 14 Axis 2: DIL switch S4 / contacts 58

    1/5

    2/6

    3/7

    4/8

    2000 3000 3000 6000

    These normalization settings are valid for standard re-solver pole number 2p = 2.Normalization settings for special pole numbers2p = 4, 6, 8 on request.

    2) Only effective when selecting terminal 22

    ON: OFF:1/32/456

    7/8

    Integrator n contr. active

    Ready signalStandard operation1 s monitoring, T. 65

    Integrator I contr. active 2)

    Angular incremental encoder interface

    ON: OFF:NC

    1024 pulses/revolution

    5

    67

    Phase seq., A in front of BNC

    512 pulses/revolutionPhase seq., B in front of A 1)

    Axis 1: DIL switch S5 / contacts 1, 2, 5, 6, 7 Axis 2: DIL switch S5 / contacts 3, 4, 5, 6, 8

    Position processing Axis 1: DIL switch S1 Axis 2: DIL switch S2

    1

    2

    2 4 6 8

    Pole numbers

    3

    4

    2 4 6 8

    Resolver

    Zero offset [mechanical] Axis 1: DIL switch S1 / contact 8

    DIL switch S11 / contacts 15 Axis 2: DIL switch S2 / contact 8

    DIL switch S11 / contacts 610Total offset = subsequent partial angle

    S 1/2: 8

    S 11: 1/6

    2/7

    3/8

    0 5.625 11.25 22.25

    4/9

    5/10

    45 90 180

    2p=2p=

    Contacts

    Current setpoint limiting

    Speed actual value normalization

    Contacts

    Partial angle

    Motor Contacts

    Contacts

    Contacts

    Contacts

    Contacts

    Contacts

    Contacts

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    Speed controller optimization Terminal function

    Drift adjustment:

    Shortcircuit terminal 56 with terminal 14 and terminal 24with terminal 20: It is not permissible that the motor rotates

    Tachometer adjustment:General: The motor reaches n rated f. n set = 9 V at T. 56/14

    Proportional gain Kp and integral action time T N:Rotating clockwise increases the controller dynamic perfor-mance. Optimization:

    nact 20...40 %

    approx. 0.05 nrated

    ton = 5...10 ms

    Pulse enable

    t

    Standard interface, resolver control

    DriftTach.KpTN

    56.114.1

    24.120.175.1

    1516.196.1

    22.1

    9

    9663

    AS1AS2

    56.214.2

    24.220.275.2

    1516.296.2

    22.2

    9

    965.1

    965.2

    Ang. enc. interf.,

    axis 2 (X392)

    Motor encoder,axis 2 (X312)

    Ang. encod. interf., axis 1 (X391)

    Motor encoder,axis 1 (X311)

    Checkback signal contact, start inhibit

    Ready/fault signalTerminal assignment for 1axis version

    Setpoints:

    Speed setpoint n set(differential input 10 V)

    Actual values:

    Speed actual value; 10 V corresponds to n rated

    Supplementary speed setpoint/current setpoint(Differential input 10 V)changeover with terminal 22

    Reference groundCurrent actual value; 10 V corresponds to I max

    Terminal function:

    Select Travel to fixed endstop+24 VSelect Closedloop current controlled operation

    Axisspecific enable signals:

    +24 VController enable, axis 1+24 VController enable, axis 2

    +24 VController enable, axis 1Reference voltage (ground) for slave, terminal 20Current setpoint for slave, terminal 24

    Current setpoint input, terminal 24/termi-nal 20 of the slave axis with terminal 22selected (closedloop current controlledoperation)

    65.115

    258

    56.114.124.120.1

    9

    Modulespecificenable:

    Axis 1

    Axis 2

    1)

    1) Connection is dependent on the required slave axis torque direction

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    G. box stage, bit 0 1)

    First steps Drive converter interfacesSystem configuration

    +

    P

    +

    +

    P

    +

    P

    Operator and display elements Operating display Connections

    Inactive Relay func-tion

    Operatingmode

    Equipmentstatus

    Gearboxstage

    Operatingmode

    Parameter value

    Parameter number

    Subparameter number

    PE2Motor terminals

    X432 Spindle encoder, Bero or encoder output at NC

    PE1W2V2U2

    Rating plate

    Product release

    P 600

    M 600DC link

    X151 Equipment bus X351

    X412 Motor enco-der RON350

    LCD display

    P

    X411 RS232Cinterface

    Inputs

    X431

    X421

    Test sockets

    nset2

    nset1M

    M

    X451

    DAU 2

    DAU 1

    X441

    2nd M d limit value 1)

    IFRFHSS

    nact < nmin1)

    nact < nx1)

    Outputs

    G. box stage, bit 2 1)G. box stage, bit 1 1)

    Enable voltage

    663

    A91

    A92

    5614248

    6581E1E2E3E4E5

    E6E7E8E9

    289 A11 A21 A31 A41 A51 A61672673674

    AS1 AS2

    TH = 0 1)

    RESET 1)

    M191)

    Md controlled 1)

    Oscillation 1)

    Motor overtemperature 1)

    Conv. overtemperature 1)

    Ready/fault

    Signaling contactStart inhibit

    nact = n set 1)

    Md < Mdx1)

    Startup information

    Reinitializedrive converter (if necessary)

    Set P051 to 4HSet P097 to 0HSet P052 to 1H and wait until P052

    resets itself to 0HPowerdown the unit and approx. 2 s after thedisplay has gone dark, powerup the unitagain:P095 must be redisplayedInitialize

    Replace firmware(if required)

    Save the setting data (parameters)Replace the firmware using the startupprogramInitialize with the pulses and controllerinhibitedThe saved setting data are reloadedSave the setting data in the drivemachinedata memory

    Number Displayrange

    (P099) Firmware releaseBoard ID

    Firmware version and module expansion

    Description

    0.00 ... 99.00 (P150)

    Startup possi-bilities

    using theOperator control and display elementRS232C interface with anIBM/ATcompatible computer

    1) Freelyprogrammable terminals and relay functions when supplied

    P P+

    P P+ >>

    >

    Gearboxstage 1

    Gearboxstage 2

    Gearboxstage 3

    Gearboxstage 4

    Gearboxstage 5

    Gearboxstage 6

    Gearboxstage 7

    Gearboxstage 8

    Star circuit 2)

    Deltacircuit 2)

    Digit.filter 2)

    Position 1 3)

    Pos. 2 3)

    Pos. 3 3)

    Pos. 4 3)

    Incr. Pos. 3)

    Enable mis-sing at NEm.

    Axisspecificpulse enable

    missing

    Contr.enablemissing

    RFG ena-ble mis-sing

    Setpointenablemissing

    Motoring 4)

    Regenerating 4)

    Wait sta-tus

    Cl.loopspeedcontr. op.

    Torquecon-trolled op.

    M19

    Positioniong

    C axis

    Curr./Hzcontr.op.

    T. A11P241

    T. A21P242

    T. A31P243

    T. A41P244

    T. A51P245

    T. A61P246

    T. 672/674P053

    DAU 4DAU 3

    Version coding:F00H Basic version200H With additional input for spindle encoder 300H With output pulse encoder signals for external use

    M

    X1

    IR

    X2

    2 ) D i s p l a y

    i n P 1 0 0 : O n l y

    f o r

    t h e s t a r

    / d e l

    t a m o d e

    3 ) D i s p l a y

    i n P 1

    0 0 : O n l y

    f o r

    t h e s p

    i n d l e p o s i

    t i o n i n g m o d e

    4 ) D i s p l a y o f

    t h e

    t o r q u e

    d i r e c t

    i o n w

    i t h t h e m o t o r e n a b

    l e d

    HPC axis

    0.5 ms( 0.6 ms)

    Torquecontr.op. w/slip monit.

    9

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