6-81-1055 Rev 1

7/28/2019 6-81-1055 Rev 1

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R e v .No .

Date Purpose

Approved by

Standards Com mit tee Standards Bureau

Prepared Checked Convenor Chairman

by by

1 29.06.2012 Rev ised and Re issued

0 08.12.2008 Issued for implementation

RJ D KC DM

VCB SK PK D

killittreqdjakENONE

Igat INDIA LIM

ERS

ITED

INSPECTIO N AND TEST PLANF OR

NU MERICAL RELAYS

S T A ND A RD S PE C I F I C A T ION NO.

6-81- 1055 Rev.1

Page 1 of 7

re0R od f ta-zr f 4 t t a T u r I : tam zilq-9-r

INSPECTION AND TEST PLAN

FOR

NUMERICAL RELAYS

Format No. 8 -00-0001-F7 Rev. 0 Copyright EIL — All rights reserved

7/28/2019 6-81-1055 Rev 1


StiIftekallb N G I N E E R Slximeg , w i e INDIA UNITED

Govl of hu la undertalolgi

INSPECTIO N AND TEST PLANFO R

NU MERICAL RELAYS

STANDARD SPECIFICATION NO.

6-81-1055 Rev. 1

Page 2 of 7

Abbreviations

AS

BASEEFA

BI S

CCE or CCOE

CELL

CIMFR

C E

DFT

DT

DPT

ERTL

FCRI

FMFL P

HTHI C

ITP

IP

IC

IG C

IE C

JEC

LPT

Alloy Steel

British Approval Service for Electrical Equipment in Flammable

Atmospheres

Bureau of Indian Standard

Chief Controller of Explosives

Certification Engineers International Limited

Central Institute of Mining & Fuel Research

Carbon Equivalent

Dry Film Thickness

: Destructive Testing

Dye Penetrate Testing

Electronics Regional Test Laboratory

Fluid Control Research Institute

Factory Mutual: Flame Proof

: Heat Treatment

: Hydrogen Induced Cracking

Inspection and Test Plan

Ingress Protection

: Inspection Certification

Inter Granular Corrosion

International Electro technical Commission

Japanese Electro technical Committee

: Liquid Penetrate Testing

MPT/MT

MRT

MTC

MOC

NPSH

NDT

NEMA

PD

PO

PESO

PQR

PR

PMIPVC

QCTCTPI or TPIA

UT

UL

VDR

WPS

WPQ

XLPE

Magnetic Particle Testing

Mechanical Run Test

Material Test Certificate

Material of Construction

: Net Positive Suction Head

Non Destructive Testing

: National Electrical Manufacturers Association

: Partial Discharge

: Purchase Order

: Petroleum Explosive Safety Organization

Procedure Qualification Record

Purchase Requisition

Positive Material IdentificationPoly Vinyl Chloride

Quality Control

Test Certificate

Third Party Inspection Agency

: Ultrasonic Testing

: Under writer Laboratories

: Vendor Data Requirement

Welding Procedure Specification

Welders Performance Qualification

Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor : Mr. A.K. Chaudhary

Members:

Mr. S.C. Gupta Mr. RK Singh Mr. MP Jain (Projects)

Mr. G. Suresh Mr. Rajeev Kumar Mr. G. Poornachandra Rao

Format No. 8-00-0001-F7 Rev. 0C o p y r i g h t E I L — A J I r i g h t s r e s e rv e d

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1510ze i thENGINEER.SmiltW a g ' s ' INDIA UMITED

INSPECTION AND TEST PLANFO R

NUMERICAL RELAYS


6-81-1055 Rev. 1Page 3 of 7

1.0 SCOPE

This Inspection and Test Plan covers the minimum testing requirements of Numerical Relays, Data Concentrator and MMI Systems.

2.0REFERENCE DOCUMENTS

PO/PR/ Standards referred there in/Job specifications/Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

QU ANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

1.0 Procedures -- -- -- -- --

2.0 Material Inspection

2.1

Incoming Raw

Material/Components like

PCB Cards, OFC, LIU,

Relays, Ethernet Cards,

Communication cables,

Power Supplies, Transducers,CT/PT, GPS System,

Material Identification

Operational checks

100% bysupplier

Material Test

CertificatesH H/R R

Enclosure, Printer, Laptops,

UPS, Desktop etc

Format No. 8-00-0001-F7 R ev. 0Copyright EIL — All rights reserved

7/28/2019 6-81-1055 Rev 1


Safradigth ENGINEERS$13e1 EltReg VW INDIA LIMITED

i awn e m e nw = s awn) a Gcm Mind* Unciertakpng)


NU MERICAL RELAYS


6-81-1055 Rev. 1

Page 4 o f 7

SL

N O.STAGE/ ACTIVITY CHARACTERISTICS

QUANT UM

OF CHECKRECORD

SCOPE OF INSPECTION

SU B

SUPPLIERSUPPLIER EIL/TPIA

3.0 In process Inspection

4.0 Final Inspection

4.1Final Inspection-Numerical

Relays

Visual checks and model verification-

Check calibration status of all testing

equipments.

Self Diagnostics and communication

integrity including time synchronization

check, as per applicable standard

All functional characteristics checks as per

job requirement.

100% by

supplier and on

random basis

by EIL/TPIA

Supplier's Test

Records and

Inspection

Witness Record

- H II

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", , , b v e INDIA UMITED.


NU MERICAL RELAYS

S T A N D A R D S P E C I F IC A T I O N N O .

6-81-1055 Rev. 1

Page 5 o f 7

SL

N O.STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM

OF CHECKRECORD

SCOPE OF INSPECTION

SU BSUPPLIER EIL/TPIA

SUPPLIER

4. 2Final Inspection- Data

Concentrators/MMI

Physical, Dimensional and BoM

Verification.

Schematic and Functional Checks.

Continuity Check of Control Wiring

(Random).

High Voltage test and 1R before and After

HV .

Time Synchronization check with Job GPS

system.

Redundancy checks of Processor,

Communication and Power SupplyData Logging, Alarm Generation, event

Recording and Trends verification (with

Time Stamping).

Verification of SLD Representation, Multi

window Representation and Dynamic

Graphics of MMI

Power Distribution Checks.

Input/ Output Tests and Verification of Scan

time (if Applicable)

Verification of Communication with

SCADA/ECS/DCS ( As applicable).

Verification of Control Access Levels

100% FAT Format* - H H

Engin— r/ Adminiatrator)0p,..tor/

Software License Check.

Format No. 8-00-0001-F7 Rev. 0Copyr igh t EIL — Al l r igh ts reserved

7/28/2019 6-81-1055 Rev 1


16110ZIe rak ENGINEERS4geg ta f f l egNir INDIA LIMITED

lawn iwoolef fenneml (A Boot of incka Undortaloog)

INSPECTION AND TEST PLANF OR

NUMERICAL RELAYS


6-81-1055 Rev. 1

P a g e 6 o f 7

SL

NO.STAGE/ ACTIVITY CHARACTERISTICS

Q UATUM

OFCNHECKRECORD

SCOPE OF INSPECTION

SU BSUPPLIER ElL/TPIA

SUPPLIER

4 .3Type Tests-Numerical

Relays

Type test certificates as per relevant Indian

/International standards. Type tests shallinclude as minimum but not be limited to the

following

Temperature withstand

Disturbance immunity

Electromagnetic compatibility (EMC)

HV withstand test for Insulation

Impulse Voltage Test.

Functional tests and Communication

integrityRelay characteristics verification

Degree of protection as per latest IS/IEC.

Mechanical stress/ vibration test

Prototype for

each model

Statutory

Approval

Certificates /

Type Test

Certificates

- R R

5.0 Painting

5.1 Painting and Packing

Visual

Suitable protection to prevent entry of

foreign material.

Protection against damage during

transportation.

100%

Packing list /

Supplier's

Records

- H -

6.0 Documentation and ICSupplier's Test

6.1 Documentation and ICReview of Internal Test Certificates

Issuance of IC100%

Records /

Inspection

Certificate (IC)

- H H

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I IN UNITEDIAGovt Of 11X14 underiaingi

INSPECTION AND TEST PLANFO R

NU MERICAL RELAYS


6-81-1055 Rev. 1

P a g e 7 of 7

- Supplier to submit internal test reports, type test reports before offering items for Inspection to EIL/TPIA

* Vendor shall get the FAT procedure approved by EIL/TPIA before Inspection.

Legends: H- Hold (Do not proceed without approval), Random 10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may

poceedaeschedueddae

NOTES (As applicable):Wherever W/R or II/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier

In case of conflict between purchase specification, contract documents and ITP, more stringent conditions shall be applicable.

This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable.

Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

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Documents

6-81-1055 Rev 1