5. Budgetary Control as Control Tool

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    5. Budgetary Control as a

    control tool

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    Budgetary Control

    One of three main functions ofmanagement is control. The other two areplanning and directing & motivating

    Budgets are the main tools for controlling:

    Compare actual results with plannedobjectives

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    Budgetary Control

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    Budgetary Control

    A formalized reporting system should : Identify the name of the budget report:

    such as the sales budget or the manufacturing

    overhead budget Frequency of the report

    weekly or monthly

    Purpose of the report

    Recipient(s) of the report

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    Name ofReport

    Frequency Purpose Primary Recipient(s)

    Sales Weekly Determine whether salesgoals are being met

    Top management and salesmanager

    Labor Weekly Control direct and indirectlabor costs

    Vice president of productionand production departmentmanagers

    Scrap Daily Determine efficient use of

    materials

    Production manager

    DepartmentOverhead costs

    Monthly Control overhead costs Department manager

    Selling expenses Monthly Control selling expenses Sales manager

    IncomeStatement

    Monthlyand

    quarterly

    Determine whetherincome objectives are

    being met

    Top manager

    Budgetary Control Reporting System

    The schedule above illustrates a partial budgetary controlsystem for a manufacturing company. Note the frequency of

    reports and their emphasis on control

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    Benefits of budgets

    1. Forces managers to do planning.

    2. Realistic performance targets.

    3. Basis for controllingwhat happens within theorganisation.

    4. Helps coordinate the activities of the variouscentres that make up the business.

    5. Communication managers exchangeinformation on ideas, etc.

    6. Motivating tool if the process involves

    staff.

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    Budget classification

    Static (fixed) budgets: prepared for onelevel of activity, usually around theforecasts made for sales.

    Flexible budgets: a series of fixedbudgets set to different levels of salesactivity (or any other activity) within which

    the organization may operate.

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    Cost/volume relationships

    Fixed costs: in total remain the same fora period of time and over a particularrange of activity.

    Variable costs: in total tend to changeas the level of activity changes.

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    Cost/volume relationships

    Fixed costs: in total remain the samefor a period of time and over a particularrange of activity.

    Variable costs: in total tend to changeas the level of activity changes.

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    Budget processes

    Zero-based budgeting: sets the initial

    figures for each activity to zero.

    Period budgets: developed for a specific

    period of time, e.g. a month.

    Rolling (continuous) budgets: arecontinually updated by periodically

    adding a new incremental time periodand dropping the period just completed.

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    Types of budgets

    Revenue budgets: estimates of the income of anorganization from the sale of goods and/or provision ofservices for a specific period.

    Operating budgets: estimate activities that will affect profit. From Wikipedia:An operating budgetis the annualbudgetof

    an activity stated in terms of Budget Classification Code,functional/subfunctional categories and cost accounts. It contains

    estimates of the total value ofresourcesrequired for theperformanceof the operation including reimbursable work orservices for others. It also includes estimates ofworkloadinterms of total work units identified by cost accounts.

    Budgeted financial statements: show the estimated results

    and projected financial position of a business. That isbudgeted revenue, balance sheet and statement of cashflows.

    http://en.wikipedia.org/wiki/Budgethttp://en.wikipedia.org/wiki/Factors_of_productionhttp://en.wikipedia.org/wiki/Performancehttp://en.wikipedia.org/wiki/Workloadhttp://en.wikipedia.org/wiki/Workloadhttp://en.wikipedia.org/wiki/Performancehttp://en.wikipedia.org/wiki/Factors_of_productionhttp://en.wikipedia.org/wiki/Budget
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    Types Of Budgets Sales budget: The sales budget is an estimate of future sales, often broken

    down into both units and dollars. It is used to create company sales goals. Production budget: Product oriented companies create a production

    budget which estimates the number of units that must be manufactured tomeet the sales goals. The production budget also estimates the variouscosts involved with manufacturing those units, including labor and material.

    Cash Flow/Cash budget: The cash flow budget is a prediction of futurecash receipts and expenditures for a particular time period. It usually coversa period in the short term future. The cash flow budget helps the businessdetermine when income will be sufficient to cover expenses and when thecompany will need to seek outside financing.

    Marketing budget: The marketing budget is an estimate of the fundsneeded for promotion, advertising, and public relations in order to marketthe product or service.

    Project budget: The project budget is a prediction of the costs associatedwith a particular company project. These costs include labor, materials, andother related expenses. The project budget is often broken down intospecific tasks, with task budgets assigned to each.

    Revenue budget: The Revenue Budget consists of revenue receipts ofgovernment and the expenditure met from these revenues. Tax revenuesare made up of taxes and other duties that the government levies.

    Expenditure budget: A budget type which include of spending data items.

    http://en.wikipedia.org/wiki/Production_budgethttp://en.wikipedia.org/wiki/Production_budgethttp://en.wikipedia.org/wiki/Cash_flowhttp://en.wikipedia.org/wiki/Cash_flowhttp://en.wikipedia.org/wiki/Production_budgethttp://en.wikipedia.org/wiki/Production_budget
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    Master budget

    A combination of all the budgets of an organization.

    Merchandising firm Professionalservices

    Manufacturing firm

    Sales budget Fees or fees & salesbudget

    Sales budget

    Purchases budget Professional &support labor budget Cost of productionbudget

    Cost of goods soldbudget

    Cost of supplies used Cost of goods soldbudget

    Other operatingexpense budgets

    Other operatingexpense budgets

    Other operatingexpense budgets

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    The Master Budget - Schematic

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    Master budget

    Irrespective of the type of organization, thefollowing budgets will be part of the masterbudget:

    Statement of financial performance[revenue budget]

    Statement of financial position [balance

    sheet] Statement of cash flow

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    Static Budget Reports

    Projection of budget data at one level ofactivity.

    Data for different levels of activity are

    ignored. Actual results are always compared with the

    budget data at the activity level in the masterbudget.

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    Budget and Actual Sales Data

    To illustrate the role of a static budget in budgetarycontrol, we will use selected data for Hayes Company.Budget and actual sales data for the Kitchen-mateproduct in the first and second quarters of 2005 are as

    follows:

    Sales First Quarter Second Quarter Total

    Budgeted $180,000 $210,000 $390,000Actual 179,000 199,500 378,500Difference $1,000 $10,500 $11,500

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    The report shows that sales are $1,000 under budget - an

    unfavorable result. This difference is less that 1% of budgetedsales ($1,000/$180,000 =.0056), we will assume that topmanagement of Hayes Company will view the difference asimmaterial and take no specific action.

    Sales Budget Report:First Quarter

    HAYES COMPANYSales Budget Report

    For the Quarter Ended March 31, 2005Difference

    Favorable F

    roduct Line Budget Actual Unfavorable Uitchen-mate $180,000 $179,000

    The sales budget report for Hayes Companys 1st quarter is

    shown below.

    $1,000 U

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    Sales Budget Report:Second Quarter

    HAYES COMPANYSales Budget

    For the Quarter Ended June 30, 2005Second Quarter

    DifferenceFavorable F

    Product Line Budget Actual Unfavorable UKitchen-mate $210,000 $199,500 $10,500 U

    The second quarter shows that sales were $10,500below budget, which is 5% of budgeted sales($10,500/$210,000). Top management may conclude

    that the difference between budgeted and actual salesin the second quarter merits investigation and willbegin by asking the sales manager the cause(s).

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    Uses and Limitations

    A static budgetevaluates a managerseffectiveness in controlling costs when:

    Actual level of activity closely approximates themaster budget activity level, and/or

    Behavior of the costs in response to changes inactivity is fixed, i.e. costs do not change say if salesis more than budgeted

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    Flexible Budgets

    A flexible budget projects budget datafor various levels of activity.

    The flexible budget recognizes that the

    budgetary process is more useful if it isadaptable to changed operatingconditions.

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    Static Overhead BudgetBARTON STEEL

    Manufacturing Overhead Budget (Static)Forging Department

    For the Year Ended December 31, 2005Budgeted production in units(steel ingots) 10,000

    Budget costs

    Indirect material $ 250,000

    Indirect labor 260,000

    Utilities 190,000Depreciation 280,000

    Property taxes 70,000

    Supervision 50,000

    $1,100,000

    Barton Steel prepares the above static budget for manufacturing overheadbased on a production volume of 10,000 units of steel ingots.

    (Budget based on 10,000units of production)

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    If demand for steelingots has increased

    and 12,000 units are

    produced during the

    year, rather than

    10,000, the budget

    report will show

    very large variances.This is because the

    comparison is based

    on budget data based

    on the original

    activity level (10,000

    steel ingots). Variablebudget allowances

    have increased with

    production.

    BARTON STEEL

    Manufacturing Overhead Budget Report (Static)Forging department

    For the Year Ended December 31,2005

    Difference

    Favorable F

    Budget Actual Unfavorable U

    Production in units 10,000 12,000Costs

    Indirect materials $ 250,000 $ 295,000

    Indirect labor 260,000 312,000

    Utilities 190,000 225,000

    Depreciation 280,000 280,000

    Property taxes 70,000 70,000

    Supervision 50,000 50,000

    $1,100,000 $1,232,000

    Static Overhead Budget Report

    $ 45,000 U

    52,000 U

    35,000 U

    -0-

    -0--0-

    $132,000 ?

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    Item Total Cost Production Per Unit

    Indirect material $250,000

    Indirect labor 260,000

    Utilities 190,000

    $700,000

    Variable Costs per Unit

    /10,000 units $25

    /10,000 units 26

    /10,000 units 19

    $70

    Comparing actual variable costs with budgeted costs

    is meaningless (due to different levels of activity),variable per unit costs must be isolated, so the budgetcan be adjusted. An analysis of the budget data forthese costs at 10,000 units produces the aboveper unit results:

    Ill i B d d V i bl

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    The budgeted variable costs at 12,000units, therefore, are shown above.Because FIXEDcosts do not change intotal as activity changes, the budgetedamounts for these costs remain the same.

    Illustration Budgeted VariableCosts

    (12,000 units)Item Computation Total

    Indirect material $25 X 12,000

    Indirect labor 26 X 12,000

    Utilities 19 X 12,000

    $300,000

    312,000

    228,000$840,000

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    BARTON STEELForging DepartmentManufacturing Overhead Budget Report (Flexible)

    For the Year Ended December 31,2005

    Difference

    Favorable F

    Budget Actual Unfavorable U

    Production in units 12,000 12,000Variable Costs

    Indirect materials $300,000 $ 295,000

    Indirect labor 312,000 312,000

    Utilities 228,000 225,000

    Total variable 840,000 832,000

    Fixed Costs

    Depreciation 280,000 280,000

    Property taxes 70,000 70,000

    Supervision 50,000 50,000

    Total fixed 400,000 400,000

    Total costs $1,240,000 $1,232,000

    Flexible Overhead BudgetReport

    This budgetreport basedon the flexiblebudget for

    12,000 unitsof productionshows thatthe Forging

    Departmentis belowbudget-a favorabledifference.

    $ 5,000 F

    -0-

    3,000 F

    8,000 F

    -0-

    -0-

    -0-

    -0-

    $8,000 F

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    Developing the FlexibleBudget

    Identify the activity index and the relevantrange of activity.

    Identify the variable costs, and determine the

    budgeted variable cost per unit of activity foreach cost.

    Identify the fixed costs, and determine thebudgeted amount for each cost.

    Prepare the budget for selected increments ofactivity within the relevant range.

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    Flexible Budget -A Case StudyMaster Budget Data

    Variable Costs Fixed Costs

    Indirect material $180,000 Depreciation $180,00Indirect labor 240,000 Supervision 120,00

    Utilities 60,000 Property Taxes 60,00

    Total $480,000 Total $360,00

    Fox Company wants to use a flexible budget for monthlycomparisons of actual and budgeted manufacturing

    overhead costs. The master budget for the year endedDecember 31, 2005 is prepared using 120,000 directlabor hours and the following overhead costs.

    STEP 1: Identify the activity index and the relevant range of activity:The activity index is direct labor hours and management concludes that therelevant range is 8,000-12,000 direct labor hours.

    Flexible Budget A Case Study

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    Flexible Budget-A Case StudyComputation of variable costs per direct labor hour

    Variable Cost per

    Variable Cost Computation Direct Labor HourIndirect material $180,000/120,000 $1.5

    Indirect labor 240,000/120,000 2.0

    Utilities 60,000/120,000 .5

    Total $4.0

    STEP 2: Identify the variable costs and determine the budgeted variable

    cost per unit of activity for each cost.There are 3 variable costs and the per unit variable cost is found bydividing each total budgeted cost by the direct labor hours used inpreparing the master budget (120,000 hours).

    Fl ibl B d t A C St d

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    Flexible Budget - A Case Study Step 3: Identify the fixed costs and determine the budgeted amount for

    each cost.

    There are three fixed costs and since Fox desires monthly budget data,

    the budgeted amount is found by dividing each annual budgeted costby 12 ($180,000/12 =$15,000).

    Variable Fixed

    Indirect material $180,000 Depreciation $15,000

    Indirect labor 240,000 Supervision 10,000

    Utilities 60,000 Property Taxes 5,000$480,000

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    FOX MANUFACTURING COMPANYFlexible Monthly Manufacturing Overhead Budget

    Finishing DepartmentFor the Year 2005

    Activity Level 8,000 9,000 10,000 11,000 12,000

    Variable Costs

    Indirect materials $12,000 $13,500 $15,000 $16,500 $18,000

    Indirect labor 16,000 18,000 20,000 22,000 24,000Utilities 4,000 4,500 5,000 5,500 6,000

    Total variable 32,000 36,000 40,000 44,000 48,000

    Fixed Costs

    Depreciation 15,000 15,000 15,000 15,000 15,000

    Property taxes 5,000 5,000 5,000 5,000 5,000

    Supervision 10,000 10,000 10,000 10,000 10,000Total fixed 30,000 30,000 30,000 30,000 30,000

    Total costs $62,000 $66,000 $70,000 $74,000 $78,000

    Flexible Budget - A Case StudyFlexible Monthly Overhead Budget

    Step 4: Prepare the budget for selected increments of activity within therelevant range.

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    Flexible Budget - A Case StudyFormula for Total Budgeted Costs

    VariableCosts

    TotalBudgeted

    Costs

    FixedCosts +

    From the budget, the following formula may beused to determine total budgeted costs at anylevel of activity.

    For Fox Manufacturing, fixed costs are $30,000,

    and total variable costs per unit is $4.00. Thus, at 8,622 direct labor hours, total budgeted

    costs are:

    $30,000 $4.00 x 8,622 $64,488

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    Flexible Budget Reports

    Another type of internal report

    produced by managerial accounting.Two sections:

    Production data such as direct labor hours

    Cost data for variable and fixed costs

    Flexible budgets are used to evaluate a

    managers performance in productioncontrol and cost control.

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    Graphic Flexible Budget Data

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    Flexible Overhead Budget Report

    $ 13,50018,000

    4,50036,000

    15,00010,0005,000

    30,000$66,000

    FOX MANUFACTURING COMPANYFlexible Manufacturing O verhead Budget Report

    Finishing Department

    For the Month Ended January 31, 2005Direct labor hours (DLH) Difference

    Expected 8,800Actual 9,000

    Budget at9,000 DLH

    Actual Costs9,000 DLH

    Favorable FUnfavorable U

    Variable costs

    Indirect materials $14,000 $500 UIndirect labor 17,000 1,000FUtilities 4,600 100 U

    Total variable 35,600 400 FFixed costs

    Depreciation 15,000 -0-Supervision 10,000 -0-Proper ty taxes 5,000 -0-

    Total fixed 30,000 -0-Total costs $65,600 $ 400 F

    In this budget report, 8,800 DLH were expected but 9,000 hours were worked.Budget data are based on the flexible budget for 9,000 hours.

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    Management by Exception

    Review of a budget report

    Focus on differences between actual resultsand planned objectives

    Guidelines for identifying an exception.

    Materiality expressed as a percentage difference from

    budget

    Controllability

    more restrictive for controllable items thanfor items that are not controllable by themanager

    General Control Characteristics for Expense Centers

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    General Control Characteristics for Expense Centers

    BudgetPreparation

    FOR ENGINEERED COST CENTER:

    Unit costs (of activity) provide basis for operating budget. The volume isdetermined by another dept. e.g. Sales (a Revenue center) is responsible for

    volume. The Expense center is responsible for cost/unit of item soldFOR DISCRETIONARY COST CENTER:

    The magnitude of the job to be done, determines the cost budget. Work is oftwo types - CONTINUING WORK: & SPECIAL WORK.

    Management Objectives budgetee proposes to accomplish pre-definedobjectives, and expects to measured on those objectives..

    Generally, personnel costs are the most significant cost item.

    IncrementalBudgeting

    Applies only to DISCRETIONARY COST CENTER. Current expense level isthe starting point. Adjustments made for inflation & changes in workload.

    DRAWBACKS: ( 1.) No re-examination of current exp. Level. ( 2.)Foradditional services, additional budget. OVERHEADS INCREASE, PERIOD!

    Zero-basedreview

    From scratch, i.e. De Novo, certain resources required for each activity.Questions asked (a) should the activity be performed at all? (b) At whatquality level? ( c) Is the current way, the right way? ( d) How much should itcost?

    Improvement tools - Benchmarking & Re-engineering. May be downsizing

    General Control Characteristics for

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    General Control Characteristics forExpense Centerscontd

    Cost Variability In ENGINEERED : costs proportional to short-term changes in

    volume (for e.g. of sales). In DISCRETIONARY: Insulated from short-term fluctuations.Driven mainly by the annual budget.

    Type of Financial

    Control

    In ENGINEERED : set standards & measure actuals against

    them. Variances are dependent on volume. In DISCRETIONARY: comparision made with planned costs, inthe annual budget.

    Measurement ofPerformance

    In ENGINEERED : Cost/ unit, required level/ volume of delivery

    In DISCRETIONARY: The stated level of activity must performed,at budget cost. Less than budget expenditure, could actually be abad sign! Performance is measured non-financial terms goodjob, on-time ERP implemented,

    Expense centers (continued)

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    Expense centers (continued)Comparing Budgeted and Actual Costs

    Budgeted costs are target estimates.

    It points to a goal to be achieved.

    But, it is not written in concrete.

    Actual costs are that were incurred during a given period.

    The difference between the two could be either positive or negativevariances.

    However, making conclusions on the basis of positive or negativevariances must be done carefully.

    C t/E t i

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    Cost/Expense center variances A few pointers

    Dont rush to conclusions based on positive or negative variances.

    Find the cause behind the variances.

    Decompose the flexible budget variances for unit-related costs intoprice and quantity components.

    Since analysis of variances for batch-related, product-sustaining,and facility-sustaining costs is not formalized and proceeds on an adhoc basis,

    Use your common sense and rationale as a neutral evaluator.

    Administrati e Centers & S pport centers

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    Administrative Centers & Support centers

    EXAMPLES: ADMINISTRATIVE CENTERS: Senior Corporate Management, SBU Management SUPPORT CENTERS: Provide services to other responsibility centers

    CONTROL PROBLEMS: Difficult to measure output. Attempt to tangibalize, routinize. Possible for standard

    services such as payroll, i.e. x hours for one persons processing. But most often, it isnot so easy to measure.

    Lack of Goal Congruence: The support centers desire to give perfect services(likely be at increased input costs) may mitigate against the profitability of the

    organization. However, it is difficult define the optimum level of service. In tough times, discretionary expenses are under the tightest control.

    BUDGET PREPARATION: Normally an Expense Center budget contains the list of expense items with their

    proposed budget & current years expense. Sometimes, when large budgets are involved different levels of discretion must

    available to top management The minimum required for being in business Discretionary activities (with objectives & estimated costs) Proposed increases, other than due to inflation

    R h & D l t C t

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    Research & Development Centers CONTROL PROBLEMS

    Difficulty in relating results to Inputs Better than Administrative centers, because often semi-tangible output can be

    seen e.g. patents, new products, new processes.

    An R&D project may be on for many years, before the company can seebenefits:

    E.g. a new drug could take 10 years, before launch. NOW IT HAS COMEDOWN (say 3-5 years).

    The importance of PLM solutions : It is difficult to establish the value of theoutput.

    Not all products succeed in the market. Issues of timing, changing tastes,

    LUCK MATTERS! It is difficult to even decide which area in research will even be useful

    LACK OF GOAL CONGRUENCE The technical perspective is to develop the best, maximum features, .THIS

    COSTS MONEY. But how much money to sink in , must be balanced properly The value R&D sees in its own baby, is not what customer sees! Here good

    selling skills can make a big difference DISCUSSION : CISCO small / incremental projects. Continue if customer

    confirms value. AGILE PRODUCT DEVELOPMENT METHODS- show value on day one, if

    possible. Co-create along with customer. The concept of alpha & beta customers

    Research & Development Centerscontd.

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    p The R&D continuum:

    Basic research, applied research, development to Product Testing. Basic research unplanned, only broad area of research is known (what we will

    discover is completely unknown). As we move towards Product Testing activities and outcomes become more

    measurable & predictable. Significant time between basic research & successful product.

    XEROX started research in photo-optics. Took 24 years before the photo-copyingmachine was launched!

    > 90% research efforts fail to generate profitable outcomes. A possible MCS solution: 15% of an engineers time can be spent on

    innovation in any topic of personal interest.

    The need to establish an innovation culture maximum new value uncovered

    at minimum cost & risk . IBM, Microsoft, Apple, Google, .. Tatas are the only company in the league world class innovators

    R&D Program Management What should be the optimum R&D budget

    % of revenue (is typically industry specific i.e. pharmaceutical 19%, computers 10%,Mfg 3-5% )

    The budget is modified only annually. Many projects have to be planned over thelong term. Expenses are calendarized.

    Performance Measurement Compare actual expenses, with budgeted The concept of earned value. To measure the effectiveness of the project

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    Marketing Centers Marketing involves two very different types of activities i.e. order-getting &

    order fulfillment.

    Order Getting Marketing: Include test marketing, sales force activity, advertising & sales promotion The sales target is critical control point. Expenses are less important. Order Book

    is the most important number for a sales person. There is (should be) a good co-relation between expenses in sales promotion &

    advertising. Expense budgets tend to be short-term / flexible. Costs tend to discretionary costs

    Order Fulfilling Logistics: All activities after an order is received. Similar to an expense center like

    manufacturing. The expenses are proportional to sales volume / number of transactions (i.e.

    tend to be engineered costs)

    OVERALL RESPONSIBILITY OF MARKETING : Generate Revenue

    Revenue = no of units sold X price / unit >> both must be optimised. Measure of performance : Actual Revenue vs Budgeted, on an ongoing basis

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    5. Budgetary Control as a Control 45

    University Questions

    1. Compare (any three) :

    a. Rolling budget and zero based budget. ch 4 pg 155-6

    b. Engineered cost and budget" and "Discritionery cost and budget". Ch4 pgs 154-157

    c. ZBB vs. Traditional Budget ch 4 pg 155-6

    2. What are the differences between Engineered Expense Center andDiscretionary Expense Center? Give your answer with respect tofollowing control characteristics. [18]

    a) Budget Preparation.

    b) Cost variability.c) Type of Financial Control.

    d) Measurement of Performance.

    Give examples to support your answer. {ch 4 pg 151-7}