Sustain.Ability.

2012 Honeywell Users Group Americas

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Field Device Manager: Instrument Nourishment

through Smart Device Management

Kevin Boatright & John Yingst

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Agenda

• Sustaining the Benefits of Smart Devices

• Instrument Nourishment Through Smart

Device Management

• Field Device Manager

Overview

• FDM Current R430

• FDM Future Vision

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Sustaining the Benefits of Smart Devices

• Benefits of smart devices no secret

– Project implementation and operations savings

– Faster commissioning

– More useful digital information

– Much simpler maintenance procedures

• But how to sustain?

– Need intelligent smart instrument management system

– Need routine maintenance to make it happen

– Need practices, procedures and tools to

nourish smart instrumentation

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Smart Devices Without Maintenance

• Imagine running a plant without maintenance!

– Motors and pumps would fail

– Filters would plug up

– Valves would degrade and eventually fail

– Processes would degrade

• So why run without instrument maintenance?

– Electronics drift out of calibration

– Electronics become unreliable or eventually fail

– Control valves become unresponsive

– Confidence in process erodes

– Lose ability to run the plant

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Benefits of Smart Device Maintenance

• Keeps actuators and valves

running at peak performance

• Maintaining confidence in process

measurements

• Being able to handle new revisions

of devices

• Being able to handle device

replacement when devices fail

• Testing that safety devices will perform when expected

• Paying less for insurance!!

SO… How do we get there?

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Nourishment through Instrument Management!

Use instrument management to…

• Regularly run diagnostics on valves and

actuators

• Routinely run PVST tests on safety valves

• Save databases of devices and routinely

compare for discrepancies

• Check calibration of devices to insure

confidence in measurement accuracy

• Watch for early signs of device failures

• Diagnose and fix problems through the

instrument management system

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Field Device Manager (FDM)

FDM simplifies instrument management

Configuration, Diagnostics & Maintenance

Supports configuration, diagnostics and

management tasks

Displays device status to help maintenance

personnel find problems

Handles large database of devices from

the entire plant

Saves effort by auto-building database from live connected devices

Uses open standard DDs/EDDLs and DTMs to create templates for

devices

Allows easy download from FDM to devices or upload from devices to

save valuable configurations

Works with Experion, non-Experion and Safety networks

SIMPLIFYING SMART INSTRUMENT MANAGEMENT

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FDM Value

• Saves Time – Brings instruments to you!

– Finds and accesses devices quickly!

– Optimized for fast data access!

• Simplifies Maintenance Tasks – Intuitive interface regardless of instrument protocol!

– Automatically highlights and shows instrument faults!

• Freedom of Choice through Open Standards – Both DD/EDDL and FDT/DTM standards in the same tool!

– HART, Profibus and Fieldbus – any device!

• Flexible and Scalable – Supports any size project – very small to very large

– Even runs in a Win 7 laptop/desktop for the Maintenance Shop!

VERSATILE – ACCESSIBLE – PREDICTABLE

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FDM Use Case Examples

• Maintenance

– Performing routine maintenance (especially valves)

– Checking device status (alarms) and troubleshooting

– Device database upload (history) for archive/reference

– Device replacement and needed setup/reconfiguration

• Engineers

– Configuring and setup of devices during FAT

– Device commissioning during startup

– Assisting maintenance with troubleshooting

– Assisting operations with problem solving

• Operators

– Device diagnostics/status checks

– Device information reference for running the process

ALWAYS THE RIGHT TOOL!

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FDM is Used…

• To help run and maintain some of the largest plants in

the world…

• To help enhance operator confidence during plant

startups…

• To save time and money during commissioning…

• To support and maintain both Fieldbus and HART

devices in major plants…

• To capture device databases so maintenance

can later replace devices when needed…

• All over the world…

• 24/7…

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FDM Features and Capabilities

• Advanced Search

• Audit Trail

• Automatic Network Update

• Bulk Operations

• Client-Server Architecture

• Device History

• Device Configuration

• Device Documentation

• Display Filter

• Dashboard

• Integration with Experion

• Standalone Version

• Access Lock Control

• Device Health Scan

• Import and Export

– MUX Monitoring

– Offline Configuration

• Role-Based User

Management

• DD/EDDL and DTM

Support

• Third-Party App Integration

• OneWireless Integration

• Windows Authorization

• Single Sign-On

• PVST Testing

FDM IS PACKED WITH CAPABILITIES!!

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FDM Supported Protocols

• HART devices via Experion and

Safety Manager HART I/O

• HART devices via HART

multiplexers and modems

• Profibus networks

• Profibus PA or DP devices

• HART devices connected to Profibus

networks

• Foundation Fieldbus devices via

Experion FIM

• OneWireless

• Profibus Gateway

SUPPORTING OPEN STANDARDS

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FDM Protocol Comparison

FDM Capability HART Profibus Fieldbus

DD DTM DD DTM DD DTM

Device configuration (online)

Offline configuration (template)

Save history

Audit trail

Compare history to live device

Attach documents to device types (Library)

Bulk operations (history and offline templates)

Station Maintenance view

Third-party application integration thru Experion

Device health scan

Display filters

Import / export (tags, audit trail, history, offline config)

Device Access Control (new in R430)

Advanced search

Attach documents to devices

Connects to Experion

Connects to MUXs & provides MUX monitoring

Connects to Comm/Gateway DTM

Dynamically updates devices (non-FDT networks)

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FDM R430 Features/Capabilities Summary

• Experion R410, R400 and R311 compatibility

• New 64-bit operating system support

• SM Universal Safety I/O HART device support

• HART 7 support

• Profibus/FDT improvements

– FDT Comm Console Tool

– Health of Comm DTM connected devices

• New Series C HART I/O support

• Device Access Control

• Virtualization Support

– Release independent

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FDM R430 Details

• Compatibility

– Supports Experion R410, R400 and R311

– Useful in multi-Experion systems and migrations

– 64-bit and 32-bit support

• HART 7 support

– Full support for new HART 7 wired devices

– ALL HART 5 and 6 device support continues

– Updated HCF library with latest DD files

– Fully transparent to the user

– Some changes also made to Experion

– Earlier Experion IOMs require

latest firmware

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FDM R430 Details

• Safety Manager Universal Safety I/O support

– Supports SM Universal Safety I/O and Universal Safe Logic

Solver

– Easy connection via Ethernet

– No hardware license required to connect to SM

– Two configurations supported

• Experion with integrated Safety Manager

• Standalone Safety Manager

– HART device alerts in

Experion use MUX Monitoring

– For SM R150 and higher

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FDM R430 Details

• SM Universal Safety I/O Details

– Configuration exported from Safety Builder, imported into FDM

– Safety Builder Application Viewer locks devices – provides robust

protection when in service

– Utility provided to update devices in FDM when changes made

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FDM R430 Details

• Profibus/FDT improvements

– New FDT Comm Console

replaces FDT Comm Tool

– New Health Scan of Comm DTM

connected devices

(Profibus, HART-over Profibus)

– Number of improvements in

FDT/DTM spec compliance

– Device icons used from DTMs

when available – helps keep

things organized!

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FDM R430 Details

• New Series C I/O support – FDM supports new single-modem HART I/O modules

• CC-PAIH51 (AI) & CC-PAOH51 (AO)

– Transparent to the user

• Virtualization Support – Release independent – qualified as of FDM R410

– All four FDM components supported (Server, Gateway, Client & RCI)

– New Client Access Licenses (CALs) required for each running, on-

process Level 2 virtual machine

• USB Modem Support – Several USB to RS 485 Converters now qualified for MUX networks

– Alternative to traditional COM ports

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FDM R430 Details

• Device Access Control

– Security for all networks and all

devices connected to FDM

– Write access to device / set of

devices / network controlled by an

authentication mechanism

– Password protection

– Set up through Settings menu

– Features:

• Automatic lock of devices as they

are discovered on the network

• Password protection for devices that

are connected to a network

• Automatic lock of an unlocked

device after a specified time period

• Manual lock/unlock of all the

devices connected to a network

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FDM R430 Simplified Architecture Example

ExperionServer

FDM Server

PM

IO A

I/A

O

Series-A

(1756)

AI/A

O

Series C

I/O

AI/A

O

HART DEVICES

ExperionERDB

FDM/Instrument Database

FIELDBUS DEVICES

Series-A

FIM

Series C

FIM

Remote Node

MUX

RS232

RS485

HART DEVICES

FDM Gateway

Gateway PC(ACE Node)

FDM Gateway

MUX Monitoring

ProfibusGateway

PROFIBUS

DEVICES

FDM ClientExperionStation

FDM Client

ExperionStation

FDM Client

MODEM

Honeywell HART-DE Modem

FDM Client

SafetyManager

SM I/O

HART

DEVICES

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