2013 Honeywell Users Group Europe, Middle East and Africa

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Introducing Honeywell’s New Remote Terminal Unit (RTU)

Paul Vellacott, Senthil Balasundaram

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Experion’s SCADA Soltuions History

Strong DNA in SCADA

HVS6 on DPS6000 Computer

UNIX onPersonalComputer

X-Windows SCO Unix

GCOS onDPS6Computer

Windows NT

Tech

no

logy

SN60

Windows XP Windows 2003

Web Technology and DSA

DVM MobileMS WindowsOperatorStations

PC and Networking

PCOperatorStations

Minicomputers with Character graphics terminals

HMIWeb Video Analytics

Inn

ova

tio

n

Enterprise Model

Unified CMS

Windows VistaSQL2005

Windows 2000SQL2000

SoA

Win 2008 R2Windows 7SQL 2008

19

82

19

87

19

90

19

94

19

98

20

00

PCDM

SCAN 3000

20

02

20

04

20

06

20

08

20

10

20

12

Experion PKS

Digital Video Manager

Experion HS/LS

VMWare

Mobile AccessVirtualization

PlantScape

3

Today’s Agenda

• 28 onboard Inputs/Outputs

• HART Built In

• Harsh Environment Ready

• Low Power Consumption

• Modern, Powerful Processor

• Communications & Data Logs

• RTU Builder

– IEC61131-3 Programming

– Remote Management

– Gas Flow Calculations

• Efficient Hardware Design

Perfect, 20/20 Vision with RTU2020

1. 24 Vdc Power Input

2. RS485 Ports (qty 2)

3. RS232 Ports(qty 2)

4. Ethernet Ports (qty 2)

5. Onboard IO (qty 28)

6. SD Card Slot

7. Status LEDs

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3

4

5

6

7

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28 Onboard Mix of Inputs and Outputs

• Analog Inputs: 8

– HART enabled

• Analog Outputs: 2

– HART enabled

• Digital Inputs: 10

• Digital Outputs: 6

• Pulse Inputs: 2

5

Why Have HART?

• Better Maintenance Decisions

– Use HART diagnostics in RTU

• Issue ‘Common Alarm ‘to Experion

– Use FDM for device specific faults and methods

– Less, more productive site trips

To Help Manage 1,000’s of Dispersed Assets

Field ‘A’

x 100 ++

Field ‘C’

x 100 ++Field ‘B’

x 100 ++

Safer Cheaper

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HART Onboard

All Onboard: No Special Modules or Extra Hardware

AI

AO

CMD48CMD03

SV Logic

Common

Alarm

PID

FDM R440

Experion

HA

RT

IP

HART

7

Why Have HART Onboard?

• Less Expensive:

– No extra I/O Modules for HART

– No external HART multiplexers

• Less Power Consumption

– No extra I/O Modules for HART

– No external HART multiplexers

– Save 1W of power

Save Cost, Save Power

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Harsh Environment Ready

• -40°C to 75°C -40 to 167°F

• Conformal Coating (G3)

• Hazardous Locations

– FM/CSA Class I Div 2

– ATEX Zone 2

• Vibration

– 1.0 g acceleration over 10–150 Hz;

– 0.5 g acceleration over 150–2000 Hz

75°

70°

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Low Power Consumption

• Smaller Solar Panels = Less infrastructure = $$

• Smaller Batteries = $$

• Compared to other RTUs:

– 3.8 W? 4.9 W? with HART

Lower Power = Lower Solution Cost

Includes:

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Less Component Stress

Less Power Consumption = Less Heat

Less Heat = Less Component Stress

Less Component Stress = Higher Reliability

RTU2020: Lower Power; Broader Temperature Specs; More Reliable

LED

example

Example Reference: Influence of Temperature on Microelectronics and System Reliability> Pradeep Lall (Author), Michael Pecht (Author), Edward B. Hakim (Author)

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Modern Processor

• Dual Core ARM®Cortex™-A9

• Speed: 667 MHz

• Ready for

–Expansion I/O

–Wireless I/O management

–+++ ????

• The other popular RTUs with processor speeds of:

– 32 MHz

– 256 MHz

– 33 MHz

– 150 MHz

Future Proof for Advanced Features

12

Communications Is the RTU Difference

Hardware Ports:

– 2 x Ethernet (RJ45)

– 2 x RS232 (RJ45)

– 2 x RS485 (terminals)

Standard protocols

– Modus Master, Slave (Serial, Ethernet)

– DNP3 Slave (Serial, Ethernet)

– HART IP

– Honeywell (programming)

Communication Mediums

– Low bandwidth serial links

– Ethernet connections

– Radio communications

– GPS/GPRS

– VSAT Links

– Dial up modems

– Leased line

– Line modems

– Fibre Optic

– PSTN, ISDN

Flexibility for Uplinks and to Local Subsystems

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Cyber Security Like None Other

Authentication and Encryption

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RTU Builder

• IEC 61131-3 Programming

– Ladder Program

– Function block program

– Structured text

– Instruction List

– Sequential Function Chart

• Simple Bulk Replication Of RTUs

• RTU Diagnostics

• Firmware Upgrades

– In bulk, over slow networks

15

Gas Flow Compensation Calculations

• Full support of API 21.1 (gas) and API 21.2 (liquids)

– Custody Transfer

vv

AGA Description

AGA 3 Orifice Meter

AGA 5 Volume to Energy Calculation

AGA 7 Turbine Meter

AGA 9 Ultrasonic Meter

AGA 8 Gas Compressibility

AGA 11 Coriolis Metering

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Efficient Field Wiring & Cabinet Assembly

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Efficient Hardware Maintenance

•Remove/Replace the RTU

- Simple to remove Processor

- Designed with hand grip

- Only a screwdriver is needed

- No loose parts

- Just unplug field terminal strip to replace IOTA (base plate)

- No major rewiring

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Efficient Installation & Repair

AFTER

5MINS

BEFORE

45MINS

PER CABINET ASSEMBLED

PER UNIT REPLACED

75MINS

90MINS

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Summary: An RTU Solution

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Wellhead Solution: Block Diagram

Cabinet Based Solution

Ethernet Switch

RTU

Radio

(802.11a/b/g)

(Optional)

Local HMI

(Optional)

TT PT

Terminal Strip

Field Equipment

Experion PKS

RC500 Panel

Field Devices

(4-20ma, HART)

Cat5E Cat5E

Cat5E

Single Mode Fibre Optic OR 802.11 a/b/g WiFi

RS485

Cat5EIP Camera

(Optional)

RS485

Cat5E

Business Data

Gateway

Asset

Management

Production

Management

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Honeywell Solution offering

RTU Controller & IOIntegrated with

Experion SCADATransmitters, Camera, Radio

Cabinet with solar, battery & radio

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Honeywell Differentiators!

• Powerful CPU for roadmap flexibility and long life

• Inbuilt HART

– Digital data available in RTU program

– HART IP support for FDM integration

• Extensive Ethernet communications

– 2 Ethernet ports : Dual links to SCADA / Single link to SCADA plus local subsystem connections.

• Efficient Wiring

• Low power consumption

– Also means less heat generated and better reliability

• Harsh Environment (-40 to 75 degree Celsius)

• Improved remote diagnostic features

– Including remote bulk firmware updates for long term support

• Liquid & Gas calculations in single product

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Come talk

to us in the

Knowledge

Centre

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