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Implemented by Page 1 2 nd Meeting of Project Advisory Committee (PAC) for “Sustainable and Environmental-friendly Industrial Production (SEIP)” Project site – Uttarakhand. 1500 Hrs, 19 April 2017, SIIDCUL IIE - Haridwar

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Page 1: 2 Meeting of Project Advisory Committee (PAC) forseip.urban-industrial.in/live/hrdpmp/hrdpmaster/igep/...Page 1 Implemented by 2nd Meeting of Project Advisory Committee (PAC) for “Sustainable

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2nd Meeting of Project Advisory Committee (PAC) for “Sustainable and Environmental-friendly Industrial Production (SEIP)”

Project site – Uttarakhand.

1500 Hrs, 19 April 2017, SIIDCUL IIE - Haridwar

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PAC : Quarterly Review and Advise on SEIP activities & progress

PAC Structure:

Chairperson:Mr. H. R. Nautiyal, Regional Manager, SIIDCUL - Haridwar

Convenor:Mr. LK MishraManager SIIDCUL - Haridwar

PAC Members:

Mr. PK Joshi, Regional Officer, UEPPCB RoorkeeMr. Arun Saraswat, President, SIA

Mr. Harindra Garg, Chairman – SMAU Mr. Anil Sharma, President – APM, SMAU

Mr. Himesh Kapoor, President – SEWA Mr. Kaushik Mukherjee, Chief Manager – ITC

Mr. Sunil Mishra, Business Head – Manhindra & MahindraMr. Mukesh Goyal, Plant Head – Hero Motor Corp

Mr. Digvijaya Sharma, HR Head – Hindustan UnileverMr. Amit K Singh, CETP Project Manager SIIDCUL IIE Haridwar

Mr. Hemant Verma, Technical Advisor – GIZ-SEIP, Uttarakhand

Invitee Memebrs:Mr. RB Bhatnagar, General Manager – BHEL-PCRI, HaridwarDr. VIbha Malhotra – Director - Confederation of Indian Industry, Dehradun

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Co-Operation Agreement: GIZ-SEIP with SIIDCUL and Industry Associations at Haridwar (IAH)

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Chronology of Activities during Yr. 201624 Feb 2016 Meetings at SIIDCUL Dehradun: Prioritisation of Activities for Uttarakhand- SEIP

11 Mar 2016 Meetings at SIIDCUL Haridwar: Scoping of Prioritised Activities for Uttarakhand- SEIP

Jul 2016 GIZ SEIP cell operational at SIIDCUL Dehradun04 Aug 2016 Meeting of GIZ-SEIP and SIIDCUL on scoping of prioritised activities for SIIDCUL IIE Haridwar

and regarding allocating office space29 Aug - 3 Sep 2016 6 days of Skill Development Training Programme at Vapi for ETPs/CETP

Helpers/technicians - 4 participants from Haridwar.09 Sep 2016 MoEFCC Meeting on “Finalizing action plan” for 3 states of SEIP Project under Indo-German

technical cooperation.18 Oct 2016 Planning workshop with SIIDCUL, Industry Associations, Industry Reps, UEPPCB, CETP25 Oct - 15 Nov 2016 Questionnaire survey on ETPs for preliminary data collection

18 Nov, 2016 ETP Visits to Industries by Expert from GOPA Infra started for preliminary assessment

29 Nov 2016 1st Facilitation Team Meeting on Environmental Drives and Outreach

30 Nov 2016 1st Facilitation Team Meeting on Wastewater Pollution Reduction08 Dec 2016 1st Facilitation Team Meeting on Production Process Improvement09 Dec 2016 1st Joint Steering Committee Meeting (JSCM) by MOEFCC at New Delhi15 Dec 2016 Meeting with BHEL-PCRI for their affiliation with SCGJ for Skill Development Trainings

29 Dec 2016 1st Project Advisory Committee Meeting at SIIDCUL IIE Haridwar

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Modernisation/Upgradation of CETP/ETPs, ZLD, Improve Conveyance/Drainage Solutions for up-gradation/modernisation solutions for CETP and ETPs (1+9 Nos) , Design/redesign retrofitting of wastewater conveyance; storm water drainage, ZLD solutions - recycle/reuse of treated wastewater, Business and management model for CETP

Environment Improvement in Industries [EII-RECP]Promotion of BAT in industries (monthly meetings), Technical solutions from German experts (target – 50 industries of relevant sectors), Enable replication of successful models in IIE Haridwar and other industrial areas

Skills Development – ETP/CETP Operators (Helpers, Technicians)Baseline surveys to be conducted by GIZ team, Skills development programmes (2 rounds in 2016/17) for 60 helpers and 60 technicians, Monitor results – before and after skills

Other Activities for IIE Haridwar/UttarakhandManagement structures for IIE Haridwar to be proposed by German experts, Inventory, GIS based mapping of industrial pollution in the river basin to River Ganga , Strategic/Action Plan for industrial pollution control to River Ganga, Environmental drives, workshops, meetings, conferences

Complementary Activities of SEIP ProjectTechnology platform - industry led platform will be established on a viable business model, Green Rating and Certification System for Industrial Areas, New measures for pollution control under policies/plans/programmes, Upscaling/replication of successful models, Online Monitoring System for ETPs/CETP

Priority Activities under SEIP Project for Uttarakhand

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Activities: Jan-Mar 2017

19/04/2017

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1. Base Line Establishment

2. Management structures for IIE Haridwar

3. Expert Assisted Comprehensive Programmes Modernisation/Upgradation of CETP/ETPs, ZLD Environment Improvement in Industries (RECP)

4. Quick Response 5R6M Activities Facilitation Team on Water Pollution Reduction (waste water

reduction, treatment, recycle and reuse) Facilitation Team on Environment Drive

5. Complementary Activities of SEIP Project Online Monitoring System for ETPs/CETP

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Progress: Jan-Mar 2017

19/04/2017

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1. Base Line Establishment

Objective : Assess and establish the Baseline Pollution Data at designatelocations for measuring improvements corresponding to various activitiesplanned under SEIP project at IIE, Haridwar, Uttarakhand.

Ms. Sonal Jain - Base line Assessment Expert, visited IIE SIIDCUL Haridwar during 21st to 23rd Feb 2017.

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Baseline Assessment of Pollution

Reports: 1. Draft report on solid waste management sites in IIE

Haridwar2. Draft report on storm water management sites in IIE

Haridwar

Identify the geographical location of industrial area & drains surrounding to it

Identification of the drainage pattern in the industrial area (Storm water / Wastewater)

Identification of the discharge points of wastewater from industrial area to the drains

Identification of location of industries selected for ETP improvement & Environment

improvement

Identification of the drainage pattern of the selected industries for ETP improvement

and Environment Improvement

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Parameters Inlet norms as per designed

Inlet values

Outlet norms

Outlet values

Outlet overflow Lagoon

pH 5.5-9.0 6.63 6.0-9.0 7.35 7.55TSS 1500 141 100 68 17TDS --- 1234 2987Phenol 5.0 1.0 2.92 1.95Boron 2.0 2.0 5.89 3.21Oil & Grease 20 10 5.52 ---

BOD 500 288 30 57 22COD 900 623 250 214 132Cl- 468 430 411Total coliform MPN/100ml

54x107 92x104 54x106

Faecal Coliform

40x107 28x104 14x106

CETP Inlet and outlet water characteristic, SIIDCUL Haridwar [by CPCB in 2015]

Drainage Pattern

Discharge points of wastewater from industrial area

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2. Management structures for IIE Haridwar

Objective : Review of existing management structures and develop new ormodified business models with adequate organisational and effectiveprocess structures.

Dr. Micheal Weber, CEO - Weber Site Consulting GmbH, visited during 06-08 Feb 2017

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Meetings and workshops were organised in Dehradun and Haridwar with office bearers ofSIIDCUL, Industrial Associations and other stakeholders at Uttarakhand

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Report: Draft Report on Management of Industrial Parks.

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3. Expert Assisted Comprehensive Programmes

a.) Modernisation/Upgradation of CETP/ETPs, ZLD

S.No Company Name S.No. Company Name1 Akums Drugs and Pharma Pvt Ltd 12 Pure and Cure Health Products Pvt Ltd2 Rohit Surfactant Pvt Ltd (RSPL) 13 MD Printing and Packaging Pvt Ltd3 Havells India Ltd. 14 Surya Processed Foods Pvt Ltd4 Kwality Polythread Pvt. Ltd 15 US Metals5 Vansal Narayan Engg Works Pvt Ltd 16 Aman Metal Finishers Pvt Ltd6 Wipro Pvt Ltd 17 Hindustan Plasto metal Pvt Ltd7 AG Industries Pvt Ltd 18 DNV Overseas Pvt Ltd8 Cavinkare Pvt Ltd 19 Penta Latex9 Lotus Beauty care Products Pvt Ltd 20 Electromech Industries10 Akashyog Healthcare Products Pvt Ltd 21 Pentagon Mall11 KKG Industries 22 Gardenia Hotel

- Data Collection on CETP Operations and Concession Agreement- Preliminary Assessment Visit by ETP Expert to 5 Cos. - Reports on Preliminary Assessment visits

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Preliminary visits for ETP Assessment

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Reports: Preliminary Assessment Reports

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3. Expert Assisted Comprehensive Programmes

b.) Environment Improvement in Industries (RECP)To promote Environmental Improvement in individual industries by promoting andfacilitating Resource Efficient Cleaner Production practices and achieving pollutionreduction by optimizing consumption of raw materials, water and energy etc.

- Planning Meeting on EII Programme with Adelphi Consortium- Information Event at IIE SIIDCUL, Haridwar- Rapid Assessment in 10 Companies.

S.No Company Name1 Electromech2 Satyam Auto Components3 Prince industries4 Vansel Narayan Engg. Works5 Halonix Technologies Pvt. Ltd.

S.No Company Name6 Rainbow Packaging Industries 7 Bhatti Engg. Works8 Themis Medicare Ltd9 Pharmasynth formulations

10 KKG Industries

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Planning Meeting on EII Programme with Adelphi Consortium

19/04/2017

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Information Event -

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Reports –Rapid Assessment reports in 10 companies -

19/04/2017

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4. Quick Response 5R6M Activities

a.) Facilitation Team on Water Pollution Reduction(waste water reduction, treatment, recycle and reuse)

Participants from 14 ETP Cos, BHEL-PCRI, UEPPCB, Gopa Infra, CETP, SIIDCUL, GIZ

Sharing the preliminary assessment brief findings conducted by Gopa Infra on18 industrial units and seek cooperation from the participant units.

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4. Quick Response 5R6M Activities

b.) Facilitation Team on Environment Drive and outreach

2nd meeting of the facilitation team onED took place on 9th March at CelloIndustries in Haridwar in order to reviewthe progress of activities initiated so farand discuss next steps.

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SEIP team presented the “before” and “after” status of selected sites in SIIDCUL andoutline activities and progress so far. The status presented was identified during twophysical surveys conducted in January 2017.

The following decisions were taken during the 2nd meeting:

1. Identify sites for plantation drive in SIIDCUL Haridwar

2. Monitor the progress of parks to be developed by SMAU

3. Sector 6A, 6B and 3 have been suggested for the showcasing of results of thefacilitation team efforts on environmental drive.

4. Within the sectors identified following activities will be monitored after situationalassessment with the help of pictures (before and after)

• Garbage removal and drain cleaning

• Removal of illegal encroachment by SIIDCUL

• Plantation drive

2nd meeting of the facilitation team on Environment Drive

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Success Story

Cleanliness Drive

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Achievement of the efforts of the facilitation team and SIIDCUL leads to cleaningand maintenance activities in IIE SIIDCUL Haridwar. A success story coveringthe activities in more detail were covered in a success story that can be found onSEIP website - (http://seip.urban-industrial.in/e64483/e64794/e66156/).

The actions initiated through the Facilitation Team have so far resulted in:

• 45 labourers and 3 supervisors are deployed on a weekly basis to execute the maintenance work in IIE SIIDCUL Haridwar

• 3 tractors with trollies and 1 JCB (as and when required) deployed for waste collection, transportation and disposal.

• On average, each tractor trolley takes 7 trips per day carrying about 16.2 tonnes of grass, mud and shrubs or about 6 tonnes of solid waste to the waste dumping ground.

• Over the last three months, a total of roughly 30,618 tonnes of mud, grass and shrubs, as well as 11,340 tonnes of solid waste has been collected and disposed of in IIE SIIDCUL Haridwar

Taking Initiative for Cleaner Industrial Estate

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BEFORE AFTER

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5. Complementary Activities of SEIP Project Online Monitoring System for ETPs/CETP

• 2-Day Training Programme “Online/Continuous Monitoring Systems for Industrial Wastewater”on 28th and 29th March in Delhi.

• Mr. Amit Kumar Singh, Project Manager, CETP Haridwar participated

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Operational Planning Workshop- to increase transparency and to ensure accountability of all

actors involved

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Discussion on issues of concern

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• Associations to promote & mobilise for higherParticipation of companies in the SEIP programmesand activities

RECP only 17 Cos so far, Target – 50 Cos

• Require Active participation of Companies in the 3Facilitation Team meetings and Sharing of BestAvailable Techniques by companies in Industrial Estate

• Feed Back from Companies on Services provided bythe Experts

• Any other Issues

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Project Activities for the Next Quarter

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Modernization/Upgradation of CETP/ETPs

Design/Redesign Retrofitting of waste water conveyance; storm water drainage system (New)

Environment Improvement in Individual Industries [RECP]

Quick Response 5R6M Activities

GIS Mapping of Industrial Park (New)

Management Structure for IIE Haridwar by German Expert

ACTIVITIES FOR NEXT 3 MONTHS

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CETP and ETP Improvement/upgradation

Activity TimelinesWorkshop on techno commercial report on implementation

April end, May 2017(first week)

Training of CETP Personnel May/June 2017Detailed assessment studies of shortlisted ETP by experts

May/June 2017

Workshop on Sludge Management June 20172nd Consultative workshop with ETP stakeholders May 2017

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Strom Water Drainage System

Activity TimelineSite visits by experts May/June 2017Consultation workshop on best practises worldwide on strom water management

May end 2017

Environment Improvement in Industries

Activity TimelineVisits to remaining 33 industries for RECP initiative

May 2017

2nd Information Event June 2017

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Environment Drives Activities:

Proposed Activity TimelineLaunch of the Environmental Improvement Drive and Park Inauguration Drive-June 5, World

Environment Day 2017-

Launch of Cleanliness Drive (removal of solid waste dump, drains and vacant plots) and plant donation camps

5 June to 09 June

Launch of Plantation drive and Interaction Meet – Industry and Experts 12 June to 16 JuneEnvironmental Awareness Campaign- half marathon/raahgiri (streets for pedestrians)CSR activities such as health camps, community benefit activities (knowledge sharing on waste segregation).

19 June to 23 June

Improvement activities industries premise 26 June to 30 JuneSmall scale compost plant for industrial area 1 July to 4 JulyClosing Ceremony of the Drive 4th July 2017

Quick Response 5R6M Activities

Regular Meetings of 3 Facilitation Team in respective Areas

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GIS Mapping of Industrial Park15 May to 15 July 2017

Activities:• Joining of 2 interns (Environmental Planners) for preparation of

GIS base maps

• GIS Base Maps include:

Mapping of Industrial Estate Mapping of Physical infrastructure (storm water drainage, water

supply etc) Mapping of critically areas for solid waste dumping sites

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PAC Comments and Feed Back

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As a federal enterprise, GIZ supports the German Government in achieving its objectives in the field of international cooperation for sustainable development.Published byDeutsche Gesellschaft fürInternationale Zusammenarbeit (GIZ) GmbHRegistered offices, Bonn and Eschborn, Germany

Sustainable and Environment-Friendly Industrial Production Project

Indo- German Environment Partnership Programme for Urban and Industrial Development

1st Floor, B 5/1, Safdarjung Enclave New Delhi 110029

T +91 11 49 49 53 53F +49 11 49 49 53 51 E [email protected] www.giz.de, www.igep.in

ResponsibleN. Raghu Babu

Author(s)Hemant Verma

Photo creditsGIZ; Others

LayoutGIZ Corporate Design Centre

Implemented by

Thank You