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1 Hydrocarbons as Alternatives to HCFC- 22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

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Page 1: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

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Hydrocarbons as Alternatives to HCFC-22

A Cool Solution?

UNIDO, Ole Reinholdt Nielsen10 April 2013

Page 2: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Outline

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• HC candidates;• Production setup;• Servicing;• Product;• Market acceptability; and

• HC opportunities.

Page 3: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Potential HC alternatives to HCFC-22

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• R-290 (propane);• R-1270 (propylene);• R-433b (propane/propylene

– 5%/95%)• R-443a – HCR188C2

(propane/propylene/isobutane)

Page 4: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

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Page 5: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

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Page 6: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

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Page 7: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Production setup• 20 years HC experience:

– Greenfreeze – DKK Scharfenstein / Foron;– Initially mix of propane and butane (properties

similar to CFC-12/HFC-134a);– Later – pure isobutane (R-600a);

• ATEX Directives (1994/99); ATEX guidelines and harmonized standards;

• A/C is different than domestic refrigeration !

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Page 8: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Production setup (cont’d)

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Page 9: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Service• GIZ manuals and guidelines;• Training mandatory;• Proper service tools for HC’s:

– Needs careful consideration; e.g.:• Venting hose;• HC leak detector to monitor flammable

atmosphere;• HC purity:

– While high purity is manageable in production setting, service technicians may choose lower purity.

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Page 10: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Product• Energy efficiency;• Safe application:

– Charge optimization:• Example: Compressor accounts for 25% of

total charge – re-design of compressor can reduce to 20% of total !

– Intelligent safety measures:• Example: Shut-off of liquid line in case of

leaks;– Risk assessment.

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Page 11: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Market acceptability• Regulatory framework:

– IEC 60335-2-40;– National standards;

• Price;• Green product.

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Page 12: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Opportunities• China:

– Progressive approach from Chinese government;– Two A/C production lines and one compressor

line converted into R-290 prior to HPMP;– HPMP stage I will convert additional 18 A/C lines

and 4 compressor lines converted into R-290;

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Page 13: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Opportunities• China (cont’d):

– Substantial TA component:• Charge reduction;• Refrigerant distribution within A/C;• Risk assessment in case of instant loss of

refrigerant charge;• A/C heat pump operation;• Compressor optimization;

– International competive bidding – soon !!!

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Page 14: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Opportunities

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HC candidates; Production setup; Servicing; Product; Market acceptability.

Page 15: 1 Hydrocarbons as Alternatives to HCFC-22 A Cool Solution? UNIDO, Ole Reinholdt Nielsen 10 April 2013

Cool solution ?

YES

•HC’s not an universal solution for A/C’s:– Short term: Smaller split A/C’s (up to 18,000

Btu/hr) and stand-alone units;– Long term: Window A/C and larger split’s;

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Thank you for your attention

Contact Ole Reinholdt NielsenUnit Chief, Refrigeration and Aerosols UnitUnited Nations Industrial Development Organization, UNIDOMontreal Protocol Branch P.O. Box 300, 1400 Vienna, AustriaTel: +43 1 26026 3036 (direct)Fax: +43 1 26026 6804E-mail: [email protected] URL: www.unido.org