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Department of Industrial Works
March 21, 2018
Bangkok, THAILAND
Thailand: HCFC Phase-out Management Plan Stage II
Viraj Vithoontien Montreal Protocol Coordinator The World Bank Group
• Preparation of HCFC Phase-out Stage II • Background of HCFC Phase-out Program; • Achievement of HCFC Phase-out Stage I; • Current HCFC Consumption; and • Priority Sector to be Addressed Under Stage II;
• Linkage of HCFC Phase-out and HFC Phase-Down • Phase-Down Schedule; • Current HFC Consumption; • Policy and Regulations in Developed Countries; • Potential Economic Impact; • Commercially Available Alternatives; and • HFC Enabling Activities.
Outline
• HCFC Phase-out Program • Stage I HCFC Phase-out Project for Thailand approved in December
2012: • Objectives – To assist Thailand to meet its freeze and consumption reduction
by 10% from the baseline level by 2013 and 2015, respectively;
• Scope – To eliminate the use of HCFC-22 in the manufacturing of residential air-conditioners with cooling capacity up to 50,000 BTU/hr and the use of HCFC-141b in the manufacturing of polyurethane foam (except spray foam);
• Phase-out Amount: 219.54 ODP tons (1,234 MT of HCFC-22 and 1,380 MT of HCFC-141b from the 2012 level).
Preparation of HCFC Phase-out Stage II
HCFC-22 Consumption (MT)
11,446
16,821
12,318 11,984
10,365
7,921
5,923
2011 2012 2013 2014 2015 2016 2017
HCFC-141b Consumption (MT)
1,620
2,029 2,028 1,830 1,818
1,353
715
2011 2012 2013 2014 2015 2016 2017
HCFC Consumption (ODP tons)
811.3
4 1
,153.0
9
904.0
8
864.3
6
773.1
8
588.0
0
406.6
9
92
7.6
92
7.6
78
8.4
6
78
8.4
6
78
8.4
6
60
2.9
30
1.4
7
2011 2012 2013 2014 2015 2016 2017 2020 2025
HCFC MP Limit
2017 HCFC Consumption (MT)
- 1,000 2,000 3,000 4,000 5,000 6,000 7,000
HCFC-22
HCFC-141b
HCFC-142b
HCFC-123
HCFC-124
HCFC-225ca/cb
• HCFC-22 • Commercial and Industrial Refrigeration Manufacturing; • Servicing of Air-Conditioning and Refrigeration;
• HCFC-141b • Spray Foam; • Solvent Cleaning;
• HCFC-123 • Portable Fire Protection Equipment; • Installation and Servicing of Commercial Air-Conditioning Equipment;
• HCFC-225ca/cb • Electronic Cleaning; • Manufacturing of Medical Device; • Refrigeration/Air-Conditioning Part Cleaning.
Remaining HCFC Consumption
• HCFC-22 • Servicing of Air-Conditioning and Refrigeration;
• HCFC-141b • Spray Foam;
Priority Sectors for Stage II
Decision XXVIII/2
Energy Efficiency
• To request the Executive Committee to develop cost
guidance associated with maintaining and/or enhancing the
energy efficiency of low-GWP or zero-GWP replacement
technologies and equipment, when phasing down
hydrofluorocarbons, while taking note of the role of other
institutions addressing energy efficiency, when appropriate.
In 2018
• Ozone Secretariat to hold EE workshop in the margin of the OEWG meeting;
• TEAP to assess what it would take to maintain or enhance EE during HFC phase-down:
• Technology and funding needed;
• Incremental capital and operating costs;
• Capacity-building and service sector requirements;
• Relevant funding and activities of other institutions applicable to refrigeration, air-conditioning and heat pump sectors.
Linkage of EE and HFC Phase-Down
In 2018
• The Executive Committee of the Multilateral Fund is tasked to develop cost guidelines for maintaining/enhancing energy efficiency when phasing down HFC:
• Applicable to refrigeration and air-conditioning sectors;
• Tasks would need to be completed before the next meeting of the Parties.
Linkage of EE and HFC Phase-Down
Current Consumption of HFC Bulk
0
5000
10000
15000
20000
GWP 2012 2013 2014 2015 2016
HFC-134a HFC-23 HFC-32
HFC-125 HFC-152a HFC-143a
HFC-245fa HFC-43-10mee HFC-227ea
Current Consumption of HFC Blends (R-404A, R-407C, R-410A, R-407F, R-507A)
-
2,000
4,000
6,000
8,000
10,000
12,000
14,000
2012 2013 2014 2015 2016
R-404A R-407C
R-410A
HFC Consumption in mtCO2 equiv.
-
20.00
40.00
60.00
80.00
100.00
120.00
140.00
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
mtCO2 equiv.
Components of HFC Bulk/Blends
HFC GWP
HFC-134a 1,430
HFC-23 14,800
HFC-32 675
HFC-125 3,500
HFC-152a 124
HFC-227ea 3,220
HFC-143a 4,470
HFC-245fa 1,030
HFC-43-10mee 1,640
HFC Blends GWP Composition
R-404A 3,922 125/143a/134a 44/52/4
R-407C 1,774 32/125/134a 23/25/52
R-407F 1,825 32/125/134a 30/30/40
R-410A 2,088 32/125 50/50
R-507A 3,985 125/143a 50/50
Main applications of HFCs and HFC Blends:
• Air-Conditioning;
• Refrigeration;
• Foam;
• Solvents;
• Fire Protection.
Current HFC Applications
EU: F-Gas Regulation • EU first legislated to control emissions of HFCs in 2006,
adopting a regulation on emissions and a directive on mobile air-conditioning
• Regulation 842/2006 on certain fluorinated greenhouse gases aimed only at containment, through measures such as control of leaks, proper servicing of equipment and recovery of the gases at the end of the equipment’s life
• In May 2014 this was replaced by the much more ambitious Regulation 517/2014 on fluorinated GHGs (the F-Gas Regulation), which entered into force on 1 January 2015. ) This was the first regulation in force anywhere in the world applying a phase-down schedule for total consumption of HFCs
• It is aimed at achieving a reduction in sales of HFCs on the EU market by 79 per cent (GWP-weighted) from 2009–12 levels by 2030, with interim reduction steps starting in 2015 and applying roughly every three years
• Directive 2006/40, the Mobile Air-Conditioning (MAC) Directive first adopted in 2006, remains in force. This prohibits the use of F-gases with a GWP of more than 150 (including HFC-134a) in new types of cars and vans introduced from 2011 and in all new cars and vans produced from 2017
EU F-Gas Regulation HFC phase-
down schedule
Cap on volumes of HFCs placed
on the market by producers and
importers as % of baseline
2015 100
2016–17 93
2018–20 63
2021–23 45
2024–26 31
2027–29 24
2030 21
Application Containing or using HFCs of
GWP
Banned from (1 January of)
Domestic refrigerators and
freezers
>=150 2015
Refrigerators and freezers for
commercial use
>=2500 2020
>=150 2022
Stationary refrigeration
equipment
>=2500 2020
Centralised refrigeration
systems for commercial use
with capacity =40kW
>=150 2022
Movable room air-conditioning
appliances
>=150 2020
Single split air-conditioning
systems containing <3 kg of F-
gases
>=750 2025
Foams
>=150 Extruded polystyrene: 2020
Other foams: 2023
Technical aerosols >=150 2018
Important measures of F-gas regulation:
• Quota system: reduction of HFCs placed on the market down to 20% as compared to the average of 2009 – 2012 baseline
• Electronic registry for quota allocations – all suppliers of F-gases must be registered
• Reporting on production, imports, exports, feedstock uses and destruction of HFCs
• Quota obligation also applies to equipment containing HFCs
United States: Significant New Alternatives Policy (SNAP) • Under Section 612 of the Clean Air Act (CAA), EPA’s SNAP established to evaluate and regulate
ODS replacements; publishes dynamic lists of acceptable and unacceptable substances. • EPA lists these substitutes as acceptable, acceptable subject to use conditions, acceptable subject
to narrowed use limits, or unacceptable (prohibited) for specific uses • Recent action includes:
• October 2014 – expanded the list of acceptable substitutes for refrigerants, foam-blowing agents and fire suppressants
• February 2015 – changed the listing status of some HFCs in various end uses in the aerosols, refrigeration and air-conditioning and foam-blowing sectors from acceptable to unacceptable, and restricting the use of HFCs as aerosol propellants where there are no environmentally acceptable substitutes available
• July 2015 – removed a long list of high-GWP HFCs from the SNAP list of acceptable substances on schedules comparable or slightly later than the EU’s F-Gas Regulation (first time SNAP used for a non-ODS)
• September 2016 – second round of revisions to SNAP list of acceptable substances and acceptable alternatives (for high-GWP HFCs) . New leak-prevention requirements for handling and using HFC refrigerants
• August 2017 – US Court of Appeals rejected EPA’s authority to include HFCs as part of SNAP program • Feb 2018 - A bipartisan effort is being explored in Congress to enable the contents of the EPA rule to go into
effect. California is also exploring legislation for restricting HFC use.
• The US also provides manufacturers of cars and light trucks the opportunity to earn credits toward their compliance with CO2 emission standards and corporate average fuel economy standards by employing low-GWP substitutes in mobile air-conditioning systems
Japan
• Japan originally legislated to control leakage of HFCs and to improve the rate of recovery.
• In 2013, the government decided to adopt a more ambitious approach, and the Act on the Rational Use and Proper Management of Fluorocarbons entered into force on 1 April 2015.
• The new legislation requires manufacturers and importers to replace high-GWP products with low-GWP or non-fluorocarbon alternatives. Target GWP values and years have been set for each application – (e.g., substances used for RAC must not exceed a GWP of 750 by 2018; for commercial AC a target of 750 by 2020; and for mobile AC, a target of 150 by 2023.)
• Manufacturers and importers will also be required to draw up plans to conduct an HFC phase-down; guidelines are available from the government setting five-year targets against which their performance will be assess
• Mobile Air-Conditioning; • HFC-134a;
• Residential Air-Conditioning; • HFC-32;
• R-407C
• R-410A (HFC-32 and HFC-125);
• Commercial and Industrial Air-Conditioning: • HFC-134a;
• R-410A (HFC-32 and HFC-125).
Air-Conditioning
• Domestic Refrigeration: • HFC-134a;
• Commercial/Industrial Refrigeration – Cold Food Chain: • Food Retail;
• Food Service;
• Food and Drink Manufacture and Cold Stores; and
• Food Transport.
Refrigeration
The 6 Food Chain Refrigeration Market Sectors
1. Agriculture 2. Processing 3. Storage
4. Retail 5. Food Service
6. Refrigerated Transport
4 Generations of Fluorocarbon Refrigerants (dates apply in non-A5 countries)
30
1st Generation: 1940 to 1990
CFCs were dominant
CFCs developed in the 1930s Well suited to RAC Non-toxic, non-flammable, very high GWP
2nd Generation: 1990 to 2005
HCFC use grew
Much lower ODP than CFCs Interim use in some CFC applications Non-toxic, non-flammable, high GWP
3rd Generation: 1995 to 2020
HFCs become dominant
Zero ODP: good solution to ozone issue Non-toxic, non-flammable High / very high GWP
4th Generation: 2015 onwards
HFOs introduced
Zero ODP and ultra-low GWP Used as pure fluids or in blends with HFCs Most have “lower flammability”
Timeline for non-fluorocarbon refrigerants
31
1st Generation: 1940 to 1990
CFCs were dominant
2nd Generation: 1990 to 2005
HCFC use grew
3rd Generation: 1995 to 2020
HFCs become dominant
4th Generation: 2015 onwards
HFOs introduced
Ammonia
Hydrocarbons
CO2
Currently used / future refrigerants in new
equipment
• the 6 food chain market sectors are not homogeneous groups, in terms of equipment types / refrigerant selection • the refrigerant choice depends on the market sub-sector
• this has a major impact on options for low GWP alternatives to HFCs
• currently used refrigerants in new equipment: • depend on ODS phase-out status
• e.g. in whole of EU no new HCFC systems since 2000 • hence HFCs are dominant in whole food chain
• in A5 countries, widespread use of HCFCs, especially HCFC-22
• future refrigerants in new equipment: • some already in widespread use, especially in Europe
• some just reaching the market
• note: refrigerant lists on following slides give examples • not intended to be an exhaustive list!
32
Food Retail
33
Sealed integral Condensing unit Large centralised pack
Typical charge: 0.1 to 0.5 kg 1 to 10 kg 20 to 200 kg
Typical annual leakage rate: <1% 5% to 20% 10% to 30%
Commonly used 2nd and 3rd generation refrigerants (GWP): R-404A (3922), HFC-134a (1430), HCFC-22 (1810)
Food Retail
34
Sealed integral Condensing unit Large centralised pack
Typical charge: 0.1 to 0.5 kg 1 to 10 kg 20 to 200 kg
4th generation and non-fluorocarbon options (GWP):
R-290, propane (3) R-744, CO2 (1) HFO-1234yf (5)
R-744, CO2 (1) transcritical or
cascade
R-290 (3) integrals, water cooled
R-448A, R-449A (1400) ? R-454C, R-455A (146)
R-448A, R-449A (1400) R450A, R-513A (600) ? R-454C, R-455A (146) ? R-744, CO2 (1) ? HFO-1234yf (5)
Food Service
35
Typical charge: 0.1 to 0.5 kg 1 to 10 kg
Typical annual leakage rate: <1% 5% to 20%
Commonly used 2nd and 3rd generation refrigerants (GWP): HFC-134a (1430), HCFC-22 (1810), R-404A (3922)
Sealed integral Condensing unit
Food Service
36
Typical charge: 0.1 to 0.5 kg 1 to 10 kg
Sealed integral Condensing unit
4th generation and non-fluorocarbon options (GWP):
R-290, propane (3) R-744, CO2 (1) HFO-1234yf (5)
R-448A, R-449A (1400) R450A, R-513A (600) ? R-454C, R-455A (146) ? R-744, CO2 (1) ? HFO-1234yf (5)
Food and Drink Manufacture and Cold Stores
37
Typical charge: 250 to 5000 kg 10 to 100 kg 100 to 2000 kg
Typical annual leakage rate: 4% to 8% 5% to 10% 2% to 5%
Large pumped system
Small / medium DX
Chiller + secondary fluid
Commonly used 2nd and 3rd generation refrigerants (GWP):
Ammonia HCFC-22
HFC-404A, HFC-134a HCFC-22
Ammonia, HFC-134a HCFC-22, HCFC-123
Food and Drink Manufacture and Cold Stores
38
Typical charge: 250 to 5000 kg 10 to 100 kg 100 to 2000 kg
Large pumped system
Small / medium DX
Chiller + secondary fluid
4th generation and non-fluorocarbon options (GWP):
R-717, ammonia (0) R-744, CO2 (1)
R-448A, R-449A (1400) R450A, R-513A (600) ? R-454C, R-455A (146) ? R-744, CO2 (1)
R-717, ammonia (0) HFO-1234ze (7) HFO-1233zd (4) R-514A (9)
Food Transport
39
Typical charge: 1 to 8 kg 4 to 8 kg
Typical annual leakage rate: 8% to 20% 3% to 12%
Commonly used 2nd and 3rd generation refrigerants (GWP): R-404A (3922), HFC-134a (1430), HCFC-22 (1810)
Road vehicles Intermodal containers
Food Transport
40
Typical charge: 1 to 8 kg 4 to 8 kg
Road vehicles Intermodal containers
4th generation and non-fluorocarbon options (GWP):
R-452A, (2140) R-744, CO2 (1) ? R-454C, R-455A (146)
Handheld Fire Extinguisher
Halon 1211
HCFC-123
(77 GWP)
HFC-236fa
(9810 GWP)
HCFC-123 (e.g. Halotron) has also
been used as a clean agent
alternative to halon 1211 in some
countries. It is SNAP listed with
some limitation on applications.
HFC-236fa is used an alternative to
halon 1211. It is SNAP listed by
EPA and has similar performance as
halon 1211. The use of HFC-236fa
was developed and sold by DuPont
under the tradename FE-36. It is
normally used for special
applications where none of the other
non-ODS are found acceptable.
Other alternatives such as ABC and BC powder, foam, water, and CO2 should be considered.
Fixed Fire Extinguishing System
Halon 1301
HFC-227ea
(FM 200)
HFC 125
(FE 25)
Nitrogen Argon CO2
Water Mist Foam Water Sprinkler
NOVEC 1230
Comparison of Clean Extinguishing Agents
Halon
1301
NOVEC
1230
FE-25
(HFC-125)
FM-200
(HFC-
227ea)
CO2
Design
concentration
5% 4.5% to
6%
8.7% to
12.1%
6.7% to
8.7%
35% to
40%
NOAEL 5% 10.0% 7.5% 9% 43%
Global
Warming
Potential
6,290 <1 3,170 3,350 1
OPD 12 0 0 0 0
Snap approved No yes Yes Yes Yes
• Major products exported by Thailand include:
• Air-Conditioning Equipment;
• Vehicles;
• Processed Fish;
• Electronics (Integrated Circuits and PCB); and
• Others
• Export Values of the above are expected to be more than US $37.4 Billion (16% of the total export value)*
Potential Economic Impact
*Source: MIT’s Observatory of Economic Complexity Database
Thank You & Good Luck!!!
Viraj Vithoontien Lead Environment Specialist The World Bank Group 1818 H Street, NW Washington, DC 20433 Tel: 1 202 473 6303 E-mail: [email protected]