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09.30 Cemengal Tanger BK6 FD
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14/03/2011
1
www.cemengal.com
www.cemengal.com
Our mission
“To satisfy our CLIENTS’ needs to build a long term partnership based on cooperation and thrust”
- Antonio GONZALEZPresident
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www.cemengal.com
Company profile
Over 25 years operating in the Global Cement Industry providing:
Engineering
Procurement
Construction
Start Up
www.cemengal.com
Company profile
Core Business Units:
Cement Grinding StationsGrinding CircuitsAlternative fuelsPyro-section / Kiln LineEquipment supplyPort & train terminalsSilos
Upgrades
Revamping
Turn-keyGreen field
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www.cemengal.com
Company Profile
The Madrid Head office: 60 Highly skilled engineers
Overseas offices & agents:15 people (Sales & Project Management)
The Construction team:15 Experienced construction supervisors
www.cemengal.com
Company profile
…To the World
Cemengal’s offices
Projects’ locations
From Madrid…
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www.cemengal.com
Our equipment
www.cemengal.com
Case of study…
LAFARGE – Tanger BK6
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www.cemengal.com
Tanger BK6 - LAFARGE - 2008
Awarded in 2009: Best Grinding station of LAFARGE Group Worldwide
www.cemengal.com
A win-win relation…
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www.cemengal.com
To Morocco …
From Spain …
www.cemengal.com
Existing Cement factories in Morocco in 2008…
HOLCIM, LAFARGE, CIMPOR, ITALCIMENTI…
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www.cemengal.com
Cement factories extensions in Morocco…
* Source: studies from ItalCimenti Maroc
+ 2 new clinker lines (Les Ciments de l’Atlas) from private players…
www.cemengal.com
Tanger, la bleue ville du Maroc…
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www.cemengal.com
Map of Stakeholders: all to be counted!!!
Lafarge Cementos
Lafarge employees
Lafarge TCEA
Local suppliers
CEMENGAL
Clients & cement consumers
Wilaya of Tanger & localcommunities
European suppliers
www.cemengal.com
the
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www.cemengal.com
Tanger BK6 - LAFARGE - 2008
Scope of Supply…
www.cemengal.com
EPC contract for a complete grinding station:
Transport infrastructure for raw material handling.140 t/h OPC ball mill fully engineered by CEMENGAL. Mill. Diameter: 4.2m & Length: 17m. With drying chamber.Mill building: 2 process filters Redecam, classifier Magotteaux.Cement storage silo 6,000t capacity.Bulk loads.Packing / palletizing facilities.Central Building for control & electrical rooms.
Scope of Supply…
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www.cemengal.com
Deliveries : Complete engineering.Civil works execution.Steel structure supply and construction.Mechanical & electrical equipments and site installation.Commissioning.
DEADLINE: 18 months to first cement production!!!From Contract´s signature in Jan 2007 to 1st Cement sales in July 2008.RESOURCES: 400 foremen on site at peak times.LOGISTICS: + than 450 trucks, shipping to Tanger/Casablanca ports.
Deliveries
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ORGAN
ISAT
ION
LAFARGE TANGER BK6PROJECT ORGANISATION
CEMENGAL SPAIN
LAFARGE Cementos
LAFARGE TCEA Europe
Site H&S CEMENGAL
Health & Safety Madrid
CEMENGAL
BUZZICHELLI MAROCMechanical Sub-contractor
SEPROB Civil Sub-contractor
CEMENTEC Maroc
H&S Civil Responsible H&S Responsible Mechanical
VALINSPOE&A Sub-contractor
H&S E&A Responsible
SUPPLIERS of Import Equip
CEMENGAL Chairman
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www.cemengal.com
Civil works: earthworks and rebar works…
www.cemengal.com
Civil works: earthworks and rebar works…
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www.cemengal.com
Civil works: silo and mill foundations…
www.cemengal.com
Site works: also on night shifts…
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www.cemengal.com
… but surprises came up soon: Site Flooding!!!
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Panoramic view (I)…
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www.cemengal.com
Panoramic view (II)…
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Mill lifting-up and silo sliding formwork…
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www.cemengal.com
Silo and mill erection progress stages…
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Mill building progress stages…
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www.cemengal.com
Overall site erection progress…
www.cemengal.com
End of project, time & quality are fully acomplyshed…
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www.cemengal.com
Awards to safe practices: No injuries!!!
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CEMENGAL means
Know-how
SafetyHigh quality
Short delivery
FlexibilityAvailability
Reliability
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www.cemengal.com
Thanks for your attention!
Visit us @ www.cemengal.com & our stand in Cemtech Dubai