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Seamless Construction Systems with Innovative Confined Shear Wall (CSW) using “Novel Build Wall”

^ u o } v µ ] } v ^ Ç u / v v } À ] À } v ( ] v ^ Z t o o ~ ^t µ ] v P ... 2.pdf · WZ &KZD ^ Zs/ dZKh', Z Z dzW/ > t >> s/ t &RQFUHWH 5HLQIRUFLQJEDU 6HUYLFH &KDQQHO$1$720

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Page 1: ^ u o } v µ ] } v ^ Ç u / v v } À ] À } v ( ] v ^ Z t o o ~ ^t µ ] v P ... 2.pdf · WZ &KZD ^ Zs/ dZKh', Z Z dzW/ > t >> s/ t &RQFUHWH 5HLQIRUFLQJEDU 6HUYLFH &KDQQHO$1$720

Seamless Construction Systems with

Innovative Confined Shear Wall (CSW) using “Novel Build Wall”

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CHALLENGES & NEEDS OF A MODERN DAY TECHNOLOGY

CONCRETE & STEEL ARE PRONE TO DURABILITY ISSUES AND OFTEN COSTS TO REPIAR AREPROHIBITIVE

AS SHOWN HERE CORROSION IS THE BIGGEST ENEMY

HENCE, IT IS ESSENTIAL FOR THE MODERN TECHNOLOGY TO BE SELF PROTECTIVE &GREEN

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COMPLETELY AVOIDED

WHAT NOVEL OFFERS

IT IS A DESIGN ISSUE

DUAL PROTECTION SYSTEM*

CONCRETE RELATED

IT IS A DESIGN ISSUE

COMPLETELY AVOIDED

NOVEL WALL TECHNOLGY

•Fire is first resisted by Polymer and exposure of concrete to fire id delayed.•100mm concrete walls showed more than 2hrs fire rating

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Parameters

Polymer stability against As/ ASTM & Canada standardsUV/ Infra

Fire Approved as per American/ Canada Australia, Japan & other countries

Material has been in use for over 35 years under dramatically different exposure conditions

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“CSF” WALL SYSTEM CONVENTIONAL SHEAR WALL

Installation and Alignment Rebar placement Concreting No of workers – not more than 3-4 workers/ day

Max 2-3 days time per floor

“No Curing Required as there is no exposed surface”

Rebar placement Shuttering Installation & alignment Rebar cleaning Concreting Curing De-erection & shuttering cleaning Surface preparation & PlasteringPainting Min 7-10 days for walls & 21 days or more for other operations. Demands large number of skilled work force & tools

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Column Core

Inner SIF layer

Outer SIF layer

Multi walls

Wall SIF

TYPICAL WALL VIEW

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Multi walls

EXPOSED SURFACE

PREFORMED SERVICE TROUGH

REBAR

TYPICAL WALL VIEW

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Concrete

Reinforcing bar

ANATOMY OF A NOVEL BUILD WALLService Channel

Polymer Shell

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OPTIONS OF NOVEL COLUMNS

From fire point of view, as the columns are “Column in Column”, inner column is well protected from fire

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Is SIF Technology Safe Against

a). Gravity Loads Tested in many countriesb). Lateral loads- Seismic Tested in many countries*c). Lateral Loads – Cyclone Tested in many countriesd). Fire Tested in many countriese). Blast US Army is one of the major usersf). Nature Time tested for more than 35years

* Importantly, Japan Govt approved this for seismic resistanthousing.

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REASONS FOR IMPROVED PERFORMANCE OF POLYMERWALLS

a). Polymer is an elastic-plastic material and not a plasticresponse material

b). Thickness of the wall is arrived based on confinement neededfrom concrete (typically, lateral pressure from concrete is 1.5 to 3 Mpa

c). Multiwalls reduce cracks in concrete besides controlling microcracks unlike conventional shear walls orm of ties/ stirrups

d). Resilience is imparted by the finer displacement possibility ofsuccessive units

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WALL DESIGN BASICS

As “Stay In Form “ is a overlay and confining material, walls are designed as conventional shear walls. SIF is bound to improve structural performance

Hence designs will comply with the principles of respective codes including Indian Codes

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“NOVEL BUILD” WALL TECHNOLOGY

PROTECTION & DURABILITY TO CONCRETE

FOR LIFE

Rigid Polymer is Fire rated Technology

Easy & Fast Construction,

Savings in associated

works IMPROVES CONCRETE

CONFINEMENT & LONGTERM

PERFORMANCE

“0”Maintenance

Cost

Rigid Polymer is weather Resistant

“CSF” WALL SYSTEM

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ACCURACY OF CONSTRUCTION SYSTEM

“CSF” WALL SYSTEM CONVENTIONAL SHEAR WALL

One stage control ensures deserving accuracy

CONCRETE SPECIFIC DEMANDS

Self compacting Concrete ensures high levels of compaction

Normal concrete is used and high degree of site controls mandatory

Multi step and multi stage controls are essential

WALL FINISH(Plastering & painting)

No need as it is self finished Essential and long term performance is highly dependent on quality controls

PERIODIC MAITENANCE Virtually Zero Maintenance demands increase exponentially with the age of the building

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TECHNOLOGY

“CSF” WALL SYSTEM CONVENTIONAL SHEAR WALL

Confined & Protected Shear wall Technology- A Unique & highly desirable Feature

STRUCTURAL PERFORMANCE (Gravity, wind and earthquakes)

Confinement improves all round performance

Subjective performance for specific demands

Artificially confined wall system

DURABILITY(Resistance to weather and Environment)

Naturally Resistant against known adversities & unaffected by ground chemicals

Naturally sensitive to control of construction, weather conditions etc. Requires extensive periodic maintenance

FIRE(Structural walls require 2 hr fire rating )

Dual Fire resistance system a). SIF system and b). Less exposed Concrete due to SIF

Fire protection is sensitive to quality of construction despite proven fire rating

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WALL CONSTRUCTION

a). Wall Erection and casting

1. Double legged scaffolding is erected from inside on all sides. Top of scaffolding will receive precast slab panels

2. From scaffolding, small length adjustable clamps are provided to maintain wall alignment at top. This will ensure verticality of wall. At base, MS angles are provided on either side to maintain position.

3. Wall concreting is done using Funnel arrangement

4. Self compacting concrete to ensure proper flow till bottom – Use 10mm down graded aggregate is required. ¼ bag mechanically operated mixed may alse be used. It will be carried on to floors

b). Services

1. Provision for services – such as electrical boxes etc.

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ADVANTAGES OF INTEGRATING “CSW” WALL WITH “PRECAST FLOORS”

Precast Slabs (such as stone slab technology etc.) have least on site operations and virtually ready to use

Offers Fastest time cycle between successive floor constructions

Long lasting Performance as stone is aged and naturally durable

Avoids common problems associated with conventional slab and water floor systems

Stone offer highly hygienic surface at highly affordable costs

Cost Effective by min 20% compared conventional systems & associated works

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Each level Wall Erection & Casting

CSF WALL +CSS FLOOR

CONVENTIONAL SHEAR WALL+ CONV SLAB

2-3 days

Floor erection and casting 1-2 days with Composite stone slab system

7-15 Days cycle

Min 7 days

Finishes 1 day (optional) 21 days or more

Time Cycle


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