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www.lccc.edu/manufacturing
Advanced Manufacturing Training
LCCC Main Campus4525 Education Park DriveSchnecksville, PA 18078p. 610-799-2121
Art LoveTechnology Instructorp. [email protected]
Donald WormanTechnology Instructorp. [email protected]
Tom Bux, M.EdDirector of Workforce Trainingp. [email protected]
Terri KeefeDean, School of Employer Engagement and Community Educationp. [email protected]
with instruction in:
• Production Technician
• Industrial Electrical Technician
• Industrial Mechanical Technician
• Industrial Automation Technician
• Mechatronics
• Fanuc Robotics
• Manufacturing Simulation
• Programmable Logic Controllers
Certifications are built on core competencies and standards of excellence geared to meet industry's qualifications for employment. Instruction combines the blended learning styles of online theory and hands-on instruction on industry-grade equipment with instructors who are experts in the field.
Nationally recognized PMMI certification tests offer our students a valuable industry credential and third party validation of their skills.
CONTACT US
Choose your Career Pathway
1
2
LCCC’s Advanced Manufacturing program provides students with the technical skills essential in today's manufacturing environment. Our programs provide "employable skills" in Electrical, Mechanical, Fluid Power and Automated Systems along with Programmable Logic Controllers (PLC's). Depending on the program or programs taken these skills will open the door to many exciting career opportunities in manufacturing:
• Machine Operator• Trouble shooting• Facilities Maintenance• Production Line Maintenance• Machine Maintenance• Optimization / Calibration of Machines and Production Processes• Applied Technology and Machine design
The Advanced Manufacturing programs are designed to fit the schedule of incumbent workers with a combination of online theory and hands on training in our modern LCCC laboratory guided by expert instructors.
Lehigh Carbon Community College also offers on-site training for a variety of our manufacturing programs utilizing our mobile classroom to deliver customized programs to fit your schedule and training needs.
LCCC ELECTRO-M
ECHANICAL MANUFACTURING
CERTIFICATES, CREDENTIALS AND M
ICRO-CREDENTIALS
MEC
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ICS 1 / A
MIST LEVEL 1 N
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CR
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MIST LEVEL 1
(Hydraulics, P
neumatics &
Mechanical
Drives included)
• PMM
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FLUID
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TRO
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(offered w
ith or without pre-requisites)
PMM
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MABLE LO
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ELECTRICAL SYSTEMS CO
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ICS 1a
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ICS 1b
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ICS 1c
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• IND
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L A
MIST LEVEL 2
Inclusive of: Vibration A
nalysis, Laser Shaft
& C
entral Lubrication
• PMM
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PONENTS 2
VIBR
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ALYSIS
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Noncredit certificates articulate tow
ards related associate degree programs.
PERM 50B-b-i (3/6/17)
Take individual courses to earn micro-credentials. C
omplete all m
icro-credential courses towards earning C
ertificate(s).
Career Enhancem
ent O
ption:
Career Enhancem
ent O
ption:
4
Advanced Manufacturing Training Program Listing
1. Production Technician 200 Hours2. Industrial Electrical Technician Level 1 284 Hours3. Industrial Electrical Technician Level 2 150 Hours4. Industrial Automation Technician Level 1 255 Hours5. Industrial Automation Technician Level 2 234 Hours6. Industrial Mechanical Technician Level 1 245 Hours7. Industrial Mechanical Technician Level 2 245 Hours8. Programmable Logic Controllers Level 1 84 Hours9. Advanced Programmable Logic Controllers 119 Hours10. AMIST Level 1 Mechatronics 449 Hours11. AMIST Level 2 Mechatronics 424 Hours12. Fanuc Robotics 40 Hours13. Manufacturing Simulation 130 Hours
Specialized Focus Certificates
14. Industrial Automation Technician Mobile Unit 200 Hours15. Mechanical Drives 130 Hours16. Pneumatics 90 Hours17. Hydraulics 50 Hours18. Central Lubrication 25 Hours19. Vibration Analysis / Laser Shaft Alignment 25 Hours20. AMIST / Mechatronics Levels 1 & 2 (incumbent worker training model) 873 Hours
◦ AMIST Level 1 Part 1 146 Hours ◦ AMIST Level 1 Part 2 151 Hours ◦ AMIST Level 1 Part 3 152 Hours Mechatronics Level One ◦ AMIST Level 2 Part 4 138 Hours ◦ AMIST Level 2 Part 5 114 Hours ◦ AMIST Level 2 Part 6 172 Hours Mechatronics Level Two
Lehigh Carbon Community CollegeProduction Technician
200 HoursOnline Curriculum with Weekly Instructor-Led Class
Mathematics 1 • Course Introduction• Basic Math Terms and Concepts• Working with Whole Numbers• Fractions and Decimals• Percentage, Average, and Ratio• Geometry Basics
Blueprint Reading • Blueprint Lines• Blueprints• Blueprint Views• Blueprint Dimensions and Notes• Blueprint Process Drawings
Electrical Fabrication 1 • Introduction to Electrical Wiring• Residential Wiring System Components• Service Connection and Circuit Protection
Mechanical Fabrication 1• Threaded Fasteners• Wrenches• Pneumatic System Fabrication• Screwdrivers• Pliers and Locking Devices • Mallets and Non-Threaded Fasteners• Torque Wrench• Portable Power Tools
Production Assembly• Torque Basics• Torque Tools• O Ring Seals• Lip Seals• Hydraulic Fittings• Hose and Coupling Assembly• Hose Installation• Tubing Installation
Principles of Advanced Manufacturing• Introduction• Manufacturing Metrics
Quality• Quality Tools
Principles of Tooling• Tooling Basics• Intro to Manufacturing Hand Tools
Measurement Tools 1 • Basic Measurement• Precision Measurement Tools• Dimensional Gauging
Safety Practices and Regulations• What Is Safety?• Regulating Safety• Practicing Safety in the Workplace• Hazardous Materials - Definitions, Uses and
Standards• Hazard Communication Documents• Confined Spaces • Lockout / Tagout• Accident Response
Personal Protective Equipment • Introduction to Personal Protective Equipment• Workplace PPE Requirements• Types of PPE Part 1• Types of PPE Part 2
Overhead Crane Safety (No voice) • Introduction• Crane Components• Crane Safety
Communication Skills • Introduction to Communication• The Sender• The Receiver• The Medium• Feedback and Noise
Conflict Resolution • Understanding Conflict• Advanced Listening Skills for Conflict Management• Managing Conflict
Working in Groups • Group Dynamics• Group Decision-Making
Measurement Tools 1 • Basic Measurement• Precision Measurement Tools• Dimensional Gauging
Lean Theory• Origins of Lean theory & the LPS House• Leadership Principles in Lean theory• The Value of People in Lean theory• Lean Theory Principles behind Tools of JIT • Lean Theory Principles behind Tools of Jidoka
Total Productive Maintenance• Total Productive Maintenance(TPM)
5
AC/DC Electrical Systems• Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance • Combination Circuits • Transformers• DC Theory
Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems• SRC Systems Control
Electrical Motor Control • Introduction to Electrical Motor Control • Manual Motor Control and Overload Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters • Introduction to Troubleshooting • Systems Troubleshooting • Reversing Motor Control • Automatic Input Devices • Basic Timer Control: On-Delay and Off-Delay
Industrial Electrical Wiring • Introduction to Electrical Control Wiring • Electrical Control System Wiring
Residential Electrical Wiring • Introduction to Electrical Wiring• Residential Wiring System Components• Service Connections & Circuit Protection
Electronic Sensors • Introduction to Electronic Sensors • Electronic Sensor Applications
Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways • Conductor, Disconnects and Overload Protection• Conduit Sizing and Wire Pulling Techniques
Programmable Controllers • Introduction to Programmable Controllers • Basic PLC Programming • PLC Motor Control • Discrete I_O Interfacing• PLC Timer Instructions • PLC Counter Instructions • Introduction to PLC Troubleshooting • PLC Systems Troubleshooting • Event Sequencing • Applications Development • PLC Process Control Instructions• Math and Data Movement Instructions
Electro-Fluid Power • Introduction to Electrical Control Systems • Basic Control Devices• Control Relays• Sequencing Control• Timer Controls• Pressure Control Applications• Circuit Applications
Lehigh Carbon Community CollegeIndustrial Electrical Technician Level 1
284 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
6
Rotating Electric Machines • DC Series Motors • DC Shunt & Compound Motors• Motor Speed & Torque• Motor Performance• Split-Phase AC Motors• Capacitor Start AC Motors• Permanent Capacitor &
Two Capacitor Motor Operation• Three-Phase AC Induction Motors
Motor Control• Braking Methods• Reduced Voltage Starting Circuits• Power Generation & Distribution• Electronic Sensors• Timers and Counters
Variable Frequency Drives – Powerflex 4• Introduction to Variable Frequency AC Drives• Speed and Torque Control• Acceleration, Deceleration and Braking• Fault Diagnostics and Troubleshooting
DC Electronic Drives• Introduction to DC Motor Control• Basic DC Drives – SCR Control• DC Spindle Drives• Basic DC Axis Drives• DC Pulse Width Modulation Drives• Troubleshooting DC Drives
AC Electronic Drives• Introduction to AC Drives• Configuring A-B Powerflex 70 Drives• A-B Powerflex 70 Control Parameters• Communications and Diagnostics• Troubleshooting A-B Powerflex 70• Configuring and Troubleshooting A-B Powerflex 40• Configuring and Troubleshooting Servo Drives
Lehigh Carbon Community CollegeIndustrial Electrical Technician Level 2
150 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
7
AC/DC Electrical Systems• Basic Electrical Circuits• Electrical Measurements• Circuit Analysis• Inductance and Capacitance• Combination Circuits• DC Theory
Basic Mechanical Drives• Introduction to Mechanical Drive Systems• Key Fasteners• Power Transmission Systems
Light Duty V-Belt and Chain Drives• Introduction to V-Belt Drives• Introduction to Chain Drives
Hydraulics• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure and Flow• Hydraulic Speed Control• Pressure Control Circuits
Pneumatics• Pneumatic Power Systems• Basic Pneumatic Circuits• Principles of Pneumatic Pressure and Flow• Pneumatic Speed Control Circuits
Electrical Motor Control• Introduction to Electrical Motor Control• Manual Motor Control and Overload Protection• Control Transformers• Control Ladder Logic• Control Relays and Motor Starters
Industrial Electrical Wiring • Introduction to Electrical Control Wiring• Electrical Control System Wiring
Programmable Logic Controllers• Introduction to Programmable Controllers• Basic PLC Programming• PLC Motor Control• PLC Timer Instructions• PLC Counter Instructions
Residential Electrical Wiring• Introduction to Electrical Wiring• Residential Wiring System Components• Service Connections & Circuit Protection
Piping Systems• Metal Piping Systems• Metal Piping Installation• Metal Tubing Systems• Hoses
Electrical Control Systems• Control Logic• Sequencing Control• Timers and Advanced Systems
Electronic Sensors• Introduction to Electronic Sensors• Electronic Sensor Applications
Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways• Conductor, Disconnects and Overload Protection• Conduit Sizing and Wire Pulling Techniques
Lehigh Carbon Community CollegeIndustrial Automation Technician Level 1
255 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
8
Mechanical 2• Spur Gear Drives• Multiple Shaft Drives• Synchronous Belt Drives• Precision Shaft Alignment• Lubrication• Conveyor Systems
Mechanical 3• Solid Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and Maintenance• Gaskets and Seals• Advanced Gear Drives• Gear Drive Selection and Maintenance
Pneumatics 2• Pneumatic DVC Applications• Air Logic• Moving Loads Pneumatically• Vacuum Systems• Air Compressors
Pneumatic Maintenance• Maintenance• Intro to Pneumatic Construction
Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator Troubleshooting• Troubleshooting DCV and Flow Control Valves• Troubleshooting Vacuum Systems• Pneumatic System
Heavy Duty V-Belt and Chain Drives • Heavy Duty V-Belt Drives • V-Belt Selection and Maintenance
Heavy Duty Chain Drives • Heavy Duty Chain Drives
Electrical Motor Control 2• Introduction to Troubleshooting• Systems Troubleshooting• Reversing Motor Control• Automatic Input Devices• Basic Timer Control
Electro-Fluid Power 1• Power Devices• Control Relays• Sequencing Control
Programmable Controllers 2• Discrete I/O Interfacing• Intro to PLC Troubleshooting• PLC System Troubleshooting• Event Sequencing• Application Development• Program Control Instructions• Math and Data Move Instructions
Lehigh Carbon Community CollegeIndustrial Automation Technician Level 2
234 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
9
AC/DC Electrical Systems• Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance • Combination Circuits • DC Theory
Basic Mechanical Drives • Introduction to Mechanical Drive Systems • Key Fasteners • Power Transmission Systems
Light Duty V-Belt and Chain Drives • Introduction to V-Belt Drives • Introduction to Chain Drives
Hydraulics • Hydraulic Power Systems • Basic Hydraulic Circuits • Principles of Hydraulic Pressure and Flow • Hydraulic Speed Control • Pressure Control Circuits
Pneumatics • Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure and Flow • Pneumatic Speed Control Circuits
Heavy Duty V-Belt Drives • Heavy Duty V-Belt Drives • V-Belt Selection and Maintenance• Synchronous Belt Drives• Lubrication Concepts• Precision Shaft Alignment• Couplings
Heavy Duty Chain Drives • Heavy Duty Chain Drives
Mechanical Drives• Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and Maintenance• Gaskets and Seals
Piping Systems • Metal Piping Systems • Metal Piping Installation• Metal Tubing Systems • Hoses
Residential Electrical Wiring • Introduction to Electrical Wiring• Residential Wiring System Components• Service Connections & Circuit Protection
Electro-Fluid Power • Power Devices• Control Relays• Sequencing Control
Electronic Sensors • Introduction to Electronic Sensors • Electronic Sensor Applications
Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways • Conductor, Disconnects and Overload Protection• Conduit Sizing and Wire Pulling Techniques
Lehigh Carbon Community CollegeIndustrial Mechanical Technician Level 1
245 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
10
Intermediate Pneumatics• Pneumatic DCV Applications • Air Logic • Pneumatic Maintenance
Advanced Pneumatics• Moving Loads Pneumatically • Vacuum Systems• Air Compressors • Pneumatic construction
Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting • Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator
Troubleshooting• Troubleshooting DCV and Flow Control Valves• Troubleshooting Vacuum Systems• Troubleshooting Pneumatic Systems
Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems
Mechanical Drives• Spur Drives • Multiple Shaft Drives • Advanced Gear Drives• Gear Driver Selection and Maintenance
Mechanical Drives 4• Brakes and Clutches• Brake_Clutch Selection and Maintenance• Linear Ball Bearings• Ball Screw Drives • Conveyor Systems
Laser Shaft Alignment • Introduction to Laser Alignment • Laser Alignment Operations
Vibration Analysis • Introduction to Vibration Analysis • Vibration Condition Monitoring • Vibration Analysis
Piping Systems• Plastic Piping Systems• Two Way Valves• Check-Valves and Sloan Valves
Electrical Motor Control • Introduction to Electrical Motor Control • Manual Motor Control and Overload Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters • Introduction to Troubleshooting • Systems Troubleshooting • Reversing Motor Control • Automatic Input Devices • Basic Timer Control On-Delay and Off-Delay
Central Lubrication• Introduction to Central Lubrication• Lubrication Concepts• Series / Progressive Lubrication Systems• Troubleshooting Lubrication Systems• Piston Distributor Lubrication Systems
Lehigh Carbon Community CollegeIndustrial Mechanical Technician Level 2
245 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
11
MECHANICAL LEVEL 1Hydraulics 1• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure
and Flow• Hydraulic Speed Control• Pressure and Control Circuits
Basic Pneumatics• Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure
and Flow • Pneumatic Speed Control Circuits
Intermediate Pneumatics • Pneumatic DVC Applications • Air Logic• Pneumatic Maintenance
Advanced Pneumatics• Moving Loads Pneumatically • Vacuum Systems • Air Compressors
Pneumatic Construction • Intro to Pneumatic Construction
Pneumatic Troubleshooting• Introduction to Pneumatic
Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic
Cylinders• Motor and Rotary Actuator
Troubleshooting• Troubleshooting DCV and Flow
Control
Valves• Troubleshooting Vacuum Systems• Pneumatic System
Mechanical Drives 1• Introduction to Mechanical Drive
Systems • Key Fasteners • Power Transmission Systems
Light Duty V-Belt Drives• Introduction to V-Belt Drives • Introduction to Chain Drives
Mechanical Drives 2 • Heavy Duty V-Belt Drives • Multiple Shaft Drives• Heavy Duty Chain Drives • Lubrication Concepts• Conveyer Belt Systems
Piping Systems • Metal Piping Systems • Metal Piping Installation• Metal Tubing Systems • Hoses
ELECTRICAL LEVEL 1AC/DC Electrical Circuits • Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance• Combination Circuits • Transformers • DC Theory
Residential Electrical Wiring • Introduction to Electrical Wiring• Residential Wiring System
Components• Service Connections & Circuit
Protection
Industrial Electrical Wiring • Introduction to Electrical Control
Wiring • Electrical Control System Wiring
Electrical Motor Control 1• Introduction to Electrical Motor
Control • Manual Motor Control and
Overload Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters
Lehigh Carbon Community CollegeMechatronics Level 1
449 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
Electrical Motor Control 2• Introduction to Troubleshooting • Systems Troubleshooting• Reversing Motor Control• Automatic Input Devices • Basic Timer Control
Electronic Sensors • Introduction to Electronic Sensors • Electronic Sensor Applications
Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems• SRC Motor Control
Electro-Fluid Power• Power Devices• Control Relays• Sequencing Control
Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways • Conductor, Disconnects and
Overload Protection• Conduit Sizing and Wire Pulling
Techniques
PROGRAMMABLE LOGIC CONTROLLERS • Introduction to Programmable
Controllers • Basic PLC Programming • PLC Motor Control • Discrete I/O Interfacing • Intro to PLC Troubleshooting• PLC System Troubleshooting• Event Sequencing • Application Development• PLC Timer Instructions• PLC Counter Instructions• Program Control Instructions• Math and Data Move Instructions
12
MECHANICAL LEVEL 2Hydraulics 2• Hydraulic DCV Applications • Hydraulic Cylinder Applications • Hydraulic Relief Valve Operation• Hydraulic Check Valve Applications • Accumulation Application
Mechanical 1• Spur Gear Drives • Multiple Shaft Drives
Mechanical 2• Synchronous Belt Drives • Precision Shaft Alignment • Couplings
Mechanical 3• Solid Plain Bearings • Ball Bearings • Roller Bearings • Antifriction Bearing Selection and
Maintenance• Gaskets and Seals • Advanced Gear Drives • Gear Drive Selection and
Maintenance
Mechanical 4• Brakes and Clutches • Brake/Clutch Selection and
Maintenance• Linear Ball Bearings • Ball Screw Drives
Laser Shaft Alignment • Introduction to Laser Alignment • Laser Alignment Operations
Vibration Analysis• Introduction to Vibration Analysis • Vibration Condition Monitoring • Vibration Analysis
ELECTRICAL LEVEL 2Electric Motor Control 2• Braking Methods • Reduced Voltage Starting Circuits• Power Generation & Distribution • Electronic Sensors • Timers and Counters
Variable Frequency Drives Powerflex 4• Introduction to Variable Frequency
AC Drives • Speed and Torque control• Acceleration, Deceleration and
Braking• Fault Diagnostics and
Troubleshooting
Central Lubrication• Introduction to Central Lubrication• Lubrication Concepts• Series / Progressive Lubrication
Systems• Troubleshooting Lubrication
Systems• Piston Distributor Lubrication
Systems
Rotating Electric Machines • DC Series Motors • DC Shunt & Compound Motors • Motor Speed & Torque • Motor Performance • Split-Phase AC Motors • Capacitor Start AC Motors • Permanent Capacitor & Two
Capacitor Motor Operation • Three-Phase AC Induction Motors
DC Electronic Drives• Introduction to DC Motor Control • Basic DC Drives – SCR Control• DC Spindle Drives• Basic DC Axis Drives • DC Pulse Width Modulation Drives• Troubleshooting DC Drives
AC Electronic Drives• Introduction to AC Drives • Configuring A-B Powerflex 70
Drives • A-B Powerflex 70 Control
Parameters• Communications and Diagnostics • Troubleshooting A-B Powerflex 70• Configuring and Troubleshooting
A-B Powerflex 40• Configuring and Troubleshooting
Servo Drives
PROGRAMMABLE LOGIC CONTROLLERS 2Analog Applications• Analog Input Modules • Input Configuration and
Troubleshooting• Analog Output Modules • Output Configuration and
Troubleshooting
Controlnet• Industrial Communications
Networks • Remote I/O• Produced Consumed Data and
Messages
Devicenet• Industrial Communications
Networks • Remote I/O• Produced Consumed Data and
Messages
Ethernet• Industrial Communications
Networks • Remote I/O• Produced Consumed Data and
Messages• Troubleshooting Ethernet IP
AB5000 Panelview Operator • Introduction to Panelview• Panelview Application Editing 1 • Panelview Application Editing 2
Lehigh Carbon Community CollegeMechatronics Level 2
424 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
13
• Introduction to Programmable Controllers
• Basic PLC Programming
• Program Control Instructions
• Discrete I/O Interfacing
• PLC Timer Instructions
• PLC Counter Instructions
• Introduction to PLC Troubleshooting
• PLC Systems Troubleshooting
• PLC Motor Control
• Application Development
• Event Sequencing
• Math and Data Move Instructions
Lehigh Carbon Community CollegeProgrammable Logic Controllers Level 1
84 HoursOnline CurriculumHands-On Testing
14
Analog• Analog Input Modules• Analog Input Configuration and Troubleshooting• Analog Output Modules• Analog Output Configuration and Troubleshooting
Controlnet• Industrial_Communications Networks• Remote I/O • Produced_Consumed Data and Messages
Devicenet• Industrial_Communications Networks• Devicenet I/O • Devicenet Troubleshooting
Ethernet• Industrial Communications Networks• Remote I/O • Produced_Consumed Data and Messages• Troubleshooting Ethernet_IP
Panelview• Panelview Plus 6 and Factory Talk View Studio• Panelview Plus 6 Applications Editing 1• Panelview Plus 6 Applications Editing 2
* PLC Level 1 required as a course pre-requisite
Lehigh Carbon Community CollegeAdvanced Programmable Logic Controllers
119 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
15
DAY ONE Chpt. 1 Overview Chpt. 2 Safety Chpt. 3 Pre-test Chpt. 4 Robot System Chpt. 5 Teach Pendant
DAY TWO Chpt. 6 Power up, Jogging
and Initial Start-upLab 1,2,3,4
DAY THREE Chpt. 7 Error and Fault Recovery
Lab 5,6 Chpt. 8 Frames
Lab 7,8
DAY FOUR Chpt. 9 Motion Programs
Lab 9 Chpt. 10 Motion Instructions
Lab 10,11,12,13
DAY FIVE Chpt. 11 Copying and Editing Programs
Lab 14 Chpt. 12 Branching
Lab 15,16,17,18,19
DAY SIX Chpt. 13 Instructions – Position Register
and MiscellaneousLab 20
Chpt. 14 Input and Output Lab 21
DAY SEVEN Chpt. 15 Macros
Lab 22 Chpt. 16 Program Adjustment
Lab 23
DAY EIGHT Chpt. 17 Program and File Manipulation
Lab 24 Chpt. 18 Post-test
Lehigh Carbon Community CollegeFanuc Robot Training
40 HoursFanuc Student Training ManualHands-On Testing
16
Lehigh Carbon Community CollegeManufacturing Simulation
130 Hour CurriculumComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
Manufacturing Simulation
• Automation Operations
• Basic Component Adjustments
• Pick and Place Feeding
• Gauging
• Indexing
• Sorting and Queuing
• Servo Robotic Assembly
• Torquing
• Parts Storage
• Electric-Hydraulic Testing
• Multiple Station Control
• Intro to Troubleshooting
• Systems Troubleshooting
17
18
Specialized Focus Certificates
AC/DC Electrical Systems• Basic Electrical Circuits • Electrical Measurements • Circuit Analysis • Inductance and Capacitance • Combination Circuits • Transformers
Electrical Motor Control • Introduction to Electrical Motor Control • Manual Motor Control and Overload
Protection • Control Transformers • Control Ladder Logic • Control Relays and Motor Starters • Introduction to Troubleshooting • Systems Troubleshooting • Reversing Motor Control • Automatic Input Devices • Basic Timer Control: On-Delay And
Off-Delay
Electronic Sensors • Introduction to Electronic Sensors • Electronic Sensor Applications
Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems
Basic Mechanical Drives • Introduction to Mechanical Drive Systems • Key Fasteners • Power Transmission Systems
Light Duty V-Belt and Chain Drives • Introduction to V-Belt Drives • Introduction to Chain Drives
Pneumatics • Pneumatic Power Systems • Basic Pneumatic Circuits • Principles of Pneumatic Pressure
and Flow • Pneumatic Speed Control Circuits
Basic Programmable Controllers – AB 500*• Introduction to Programmable Controllers• Basic PLC Programming• Program Control Instructions• PLC Timer Instructions• PLC Counter Instructions
*OR
Basic Programmable Controllers – Siemens Step 7• Introduction to Programmable Controllers• Basic PLC Programming• Program Control Instructions• PLC Timer Instructions• PLC Counter Instructions
Re-introduction to Basic Math built into this program• Basic Math • Pre- Algebra• Problem Solving/ Critical Thinking
Lehigh Carbon Community CollegeIndustrial Automation Technician Mobile Unit
200 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
19
Mechanical Drives 1 • Introduction to Mechanical Drive Systems • Key Fasteners • Power Transmission Systems • Introduction to V-Belt Drives • Introduction to Chain Drives • Spur Drives• Multiple Shaft Drives
Mechanical Drives 2• Heavy Duty V-Belt Drives • V-Belt Selection and Maintenance• Synchronous Belt Drives• Precision Shaft Alignment• Couplings• Heavy Duty Chain Drives• Lubrication Concepts• Conveyor Systems
Mechanical Drives 3• Solid Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and Mainte-
nance• Gaskets and Seals• Advanced Gear Drives• Gear Drive Selection and Maintenance
Mechanical Drives 4 • Brakes and Clutches • Brake/Clutch Selection and Maintenance• Linear Ball Bearings • Ball Screw Drives
Lehigh Carbon Community CollegeMechanical Drives Curriculum
130 HoursFanuc Student Training ManualHands-On Testing
20
Basic Pneumatics• Pneumatic Power Systems • Basic Pneumatic Circuits• Principles of Pneumatic Pressure
and Flow • Pneumatic Speed Control Circuits
Intermediate Pneumatics• Pneumatic DCV Applications• Air Logic• Pneumatic Maintenance
Advanced Pneumatics• Moving Loads Pneumatically• Vacuum Systems• Air Compressors
Pneumatic Construction• Intro to Pneumatic Construction
Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator
Troubleshooting• Troubleshooting DCV and Flow Control
Valves• Troubleshooting Vacuum Systems• Pneumatic System
Lehigh Carbon Community CollegePneumatic Curriculum
90 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
21
Hydraulics 1• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure and Flow• Hydraulic Speed Control• Pressure and Control Circuits
Hydraulics 2• Hydraulic DCV Applications• Hydraulic Cylinder Applications• Hydraulic Relief Valve Operation• Hydraulic Check Valve Applications• Accumulator Applications
Lehigh Carbon Community CollegeHydraulic Curriculum
50 HoursComputer-Based Online Theory and Curriculum Training
22
Central Lubrication
• Introduction to Central Lubrication
• Lubrication Concepts
• Series/ Progressive Lubrication Systems
• Troubleshooting Lubrication Systems
• Piston Distributor Lubrication Systems
Lehigh Carbon Community CollegeCentral Lubrication
25 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
23
Vibration Analysis
• Introduction to Vibration Analysis
• Vibration Condition Monitoring
• Vibration Analysis
Laser Alignment
• Intro to Laser Shaft Alignment
• Laser Shaft Alignment Operation
Lehigh Carbon Community CollegeVibration Analysis / Laser Alignment
25 HoursComputer-Based Online Theory and Curriculum Training
24
AC/DC Electrical Control Circuits• Basic Electrical Circuits• Electrical Measurements• Circuit Analysis• Inductance and Capacitance• Combination Circuits• Transformers• DC Theory
Mechanical Drives 1• Introduction to Mechanical Drive Systems• Key Fasteners• Power Transmission Systems
Light Duty V-Belts• Introduction to V-Belt Drives• Introduction to Chain Drives
Pneumatics 1• Pneumatic Power Systems• Basic Pneumatic Circuits• Principles of Pneumatic Pressure
and Flow• Pneumatic Speed Control Circuits
Electrical Systems Control• Control Logic• Sequencing Control• Timers and Advanced Systems• SRC Motor Control
Electrical Motor Control 1• Introduction to Electrical Motor Control• Manual Motor Control and Overload
Protection• Control Transformers• Control Ladder Logic• Control Relays and Motor Starters
Programmable Controllers 1• Introduction to Programmable Controllers• Basic PLC Programming• PLC Motor Control
Lehigh Carbon Community CollegeMechatronics Levels 1 & 2: Part 1
146 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
25
Pneumatics 2• Pneumatic DVC Applications• Air Logic• Moving Loads Pneumatically• Vacuum Systems• Air Compressors
Pneumatic Maintenance• Maintenance• Intro to Pneumatic Construction
Mechanical 2• Multiple Shaft Drives• Lubrication Concepts• Heavy Duty V-Belt Drives• Heavy Duty Chain Drives• Conveyor Systems
Piping Systems• Metal Piping Systems• Metal Piping Installation• Metal Tubing Systems• Hoses
Electrical Motor Control 2• Introduction to Troubleshooting• Systems Troubleshooting• Reversing Motor Control• Automatic Input Devices• Basic Timer Control
Power Distribution• Intro to Raceways• Basic Conduit Bending• Advanced Raceways• Conductor, Disconnects and Overload
Protection• Conduit Sizing and Wire Pulling
Techniques
Programmable Controllers 2 • Discrete I/O Interfacing• Intro to PLC Troubleshooting• PLC System Troubleshooting
Lehigh Carbon Community CollegeMechatronics Levels 1 & 2: Part 2
151 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
26
Pneumatic Troubleshooting• Introduction to Pneumatic Troubleshooting• Air Preparation Troubleshooting• Troubleshooting Pneumatic Cylinders• Motor and Rotary Actuator
Troubleshooting• Troubleshooting DCV
and Flow Control Valves• Troubleshooting Vacuum Systems• Pneumatic System
Hydraulics 1• Hydraulic Power Systems• Basic Hydraulic Circuits• Principles of Hydraulic Pressure and Flow• Hydraulic Speed Control• Pressure and Control Circuits
Industrial Electrical Wiring• Introduction to Electrical Control Wiring• Electrical Control System Wiring
Residential Electrical Wiring• Introduction to Electrical Wiring• Residential Wiring System Components• Service Connections & Circuit Protection
Electronic Sensors• Introduction to Electronic Sensors• Electronic Sensor Applications
Electro-Fluid Power 1• Power Devices• Control Relays• Sequencing Control
Programmable Controllers 3• Event Sequencing• Application Development• PLC Timer Instructions• PLC Counter Instructions• Program Control Instructions• Math and Data Move Instructions
Lehigh Carbon Community CollegeMechatronics Levels 1 & 2: Part 3
152 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
27
Rotating Electric Machines• DC Series Motors• DC Shunt & Compound Motors• Motor Speed & Torque• Motor Performance• Split-Phase AC Motors• Capacitor Start AC Motors• Permanent Capacitor & Two Capacitor
Motor Operation• Three-Phase AC Induction Motors
Motor Braking• Braking Methods
Reduced Voltage Starting• Reduced Voltage Starting Circuits• Power Generation & Distribution
Mechanical 3• Solid Plain Bearings• Ball Bearings• Roller Bearings• Antifriction Bearing Selection and
Maintenance• Gaskets and Seals• Advanced Gear Drives• Gear Drive Selection and Maintenance
Mechanical 4• Brakes and Clutches• Brake/Clutch Selection and Maintenance• Linear Ball Bearings• Ball Screw Drives
PLC Analog • Analog Input Modules• Analog Input Configuration and
Troubleshooting• Analog Output Modules• Analog Output Configuration and
Troubleshooting
Lehigh Carbon Community CollegeMechatronics Levels 1 & 2: Part 4
138 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
28
Variable Frequency Drives• Introduction to Variable Frequency
AC Drives• Speed and Torque control• Acceleration, Deceleration and Braking• Fault Diagnostics and TroubleshootingAC Electronic Drives• Introduction to AC Drives• Configuring A-B Powerflex 70 Drives• A-B Powerflex 70 Control Parameters• Communications and Diagnostics• Troubleshooting A-B Powerflex 70• Configuring and Troubleshooting
A-B Powerflex40• Configuring and Troubleshooting
Servo Drives
Electronic Sensors• Electronic Sensors
Electronic Counter• Timers and Counters
PLC Device Net• Industrial Communications Networks• Devicenet I/O• Devicenet Troubleshooting
PLC Ethernet• Industrial Communications Networks• Remote I/O• Produced Consumed Data and Messages• Troubleshooting Ethernet IP
Lehigh Carbon Community CollegeMechatronics Levels 1 & 2: Part 5
114 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
29
Hydraulics 2• Hydraulic DCV Applications• Hydraulic Cylinder Applications• Hydraulic Relief Valve Operation• Hydraulic Check Valve Applications• Accumulation Application
Mechanical Drives 2• Heavy Duty V-Belt Drives• V-Belt Selection and Maintenance• Heavy Duty Chain Drives
Laser Shaft Alignment• Introduction to Laser Alignment• Laser Alignment Operations
Central Lubrication• Introduction to Central Lubrication• Lubrication Concepts• Series / Progressive Lubrication Systems• Troubleshooting Lubrication Systems• Piston Distributor Lubrication Systems
Vibration Analysis• Introduction to Vibration Analysis• Vibration Condition Monitoring• Vibration Analysis
DC Electronic Drives• Introduction to DC Motor Control• Basic DC Drives – SCR Control• DC Spindle Drives• Basic DC Axis Drives• DC Pulse Width Modulation Drives• Troubleshooting DC Drives
Controlnet• Industrial Communications Networks• Remote I/O• Produced Consumed Data and Messages
AB5000 Panelview Operator• Introduction to Panelview• Panelview Application Editing 1• Panelview Application Editing 2
Lehigh Carbon Community CollegeMechatronics Levels 1 & 2: Part 6
172 HoursComputer-Based Online Theory and Curriculum TrainingHands-On Training and Assessment
30
31
Lehigh Carbon Community CollegeIndustrial Program Learning Systems
Amatrol – Industrial Maintenance & Mechatronics
Key Features:• Highly Demanded Industry Skills: Hands-On, Job-Ready• Individualized Self-Paced or Group Learning Flexibility• Extensive Curriculum Spanning Basics Through Advanced• Authentic Industrial Troubleshooting• Durable, Industrial Equipment Designed for Effective Teaching• Superior Multimedia Interactivity Connects With Learners• eAssessment to Accelerate Learning, Improve Effectiveness• Learning Anywhere, Anytime – 24 x 7• Computer Based Training (CBT) with Amatrol’s eAssessment (available via the web)
Key Industry Skill Areas Integrated Into Amatrol’s Learning Solutions:
• Foundation Skills• Problem Solving & Analysis• Troubleshooting• Operation• Turning & Adjustment• Installation• Maintenance & Repair• Application
Electrical• AC/DC Electrical• Motor Controls & VFD’s• Power Distribution & Wiring
Mechanical• Mechanical Drives• Vibration Analysis• Laser Alignment
Automation• Robotics• Mechatronics
32
Lehigh Carbon Community CollegeIndustrial Program Learning Systems and National Credentialing
Fluid Power• Basic Hydraulics & Pneumatics• Advanced Fluid Power• and Troubleshooting
Electronics• Programmable Logic Controllers• Ethernet• Divicenet• Controlnet
PMMI Mechatronics Certification Tests
The PMMI Mechatronics Certification tests provide secondary, standardized assessments of the core skills in Lehigh Carbon Community College’s advanced curriculums. These tests are offered as an option to the student. LCCC’s Advanced Manufacturing programs are based on industry -developed standards recognized by the U.S. Department of Labor and the Manufacturing Institute’s Skills Certification System. LCCC Advanced Manufacturing programs are geared to develop the core technical skills necessary to operate, maintain and troubleshoot automated equipment in the technical environment of today’s manufacturing facilities.
Certification Tests include:• Fluid Power 1 • Mechanical Components 1• Industrial Electricity 1 • Industrial Electricity 2• Programmable Logic Controllers (PLCs) 1 and 2
ADVANCED MANUFACTURING
TRAINING AND EDUCATIO
NPR
OD
UC
TION
TECH
NIC
IAN
TEC
-100 200 HO
UR
S (leads to Line O
perators)
Level 1A
MIST
(leads to M
aintenance Technician A
ssistants)
Level 2A
MIST
(leads to M
aintenance Technicians)
Credits
applied tow
ardA
ssociate D
egreeor
Degree
Certificate(leads to
Engineering A
ssistants)
Industrial Electrical Technician
TEC-101 284 H
ours*PM
MI: Industrial Electricity 1
& 2, PLC’s 1
Industrial Autom
ation Technician
TEC-102 255 H
ours *PM
MI:
Industrial Electricity 1
Industrial Mechanical
TechnicianTEC
-103 245 Hours
*PMM
I:M
echanical Com
ponents 1
Industrial Electrical Technician Level 2
150 Hours
*PMM
I:M
otors and Motor C
ontrols
Industrial Autom
ation Technician Level 2
235 Hours
Industrial Mechanical
Technician Level 2245 H
ours*PM
MI:
Mechanical C
omponents 2
Electrical Technology A
.A.S. (ELT)
12 Credits
― or ―
General Studies A.A. (G
SAA)12 C
redits―
or ―Electrical Technology
Certificate (ELTC
)9 C
redits―
or ―Electronics C
ertificate (ELEC
)6 C
redits―
or ―Electronics Technology
(ELE)9 C
redits
Mechanical Technology
A.A
.S. (MET)
6 Credits
― or ―
General Studies A.A. (G
SAA) 6 C
redits
Mechatronics Level 1
TEC – 104 449 H
ours*PM
MI: Industrial Electricity 1 & 2,PLC
’s 1, Fluid Power,
Mechanical C
omponents 1
Mechatronics Level 2TEC
-147 442 Hours
*PMM
I: PLC’s 2, M
otorsand M
otor Controls,
Mechanical C
omponents 2
Mechatronics A
rticulation to C
redit Programs
Electrical Technology A.A.S. (ELT) 12 C
reditsElectrical Tech C
ertificate (ELTC
) 9 Credits
Industrial Automation A.A.S.
(INR
) 12 Credits
Industrial Automation C
ertificate (IN
RC
) 12 Credits
Mechanical Tech A.A.S.
(MET) 6 C
reditsG
eneral Studies A.A. (G
SAA) up to 13 creditsElectronics Technology A.A.S.
(ELE) 9 Credits
Electronics Certificate
(ELEC) 6 C
redits
*Course com
pleters take therelated standardized PM
MI test(s)
Manufacturing certificates also available for PLC
s, Pneumatics, H
ydraulics, FANU
C R
obotics, Mechanical D
rives and Manufacturing Sim
ulation
PERM 50B-cc-i (4/6/18)
Industrial Autom
ation A
.A.S. (IN
R)
10 Credits
― or ―
General Studies A.A. (G
SAA) 10 C
redits―
or ―Industrial A
utomation
Certificate (IN
RC
)10 C
redits
234
Manufacturing Advisory BoardTom Donio Maintenance Manager Coca-Cola North America Group
Tom Gombos Manager Facilities Mack Trucks, Inc
George Geaneotes Maintenance Manager Just Born Quality Confections
Richard McMahon Human Resource Generalist Ocean Spray Cranberries, Inc.
Scott Palochik Director of Business Development Enterprise Systems Partners, Inc.
Kashyap Patel Process Engineering Manager Fisher Clinical Scientific
Ken Borger Personnel Supervisor Lutron Electronics Co., Inc.
Vincent Beller Corporate Training Manager B. Braun Medical Inc.
LCCC's PATH Ribbon Cutting Ceremony and Board Recognition, April, 2016.
Lehigh Carbon Community CollegeManufacturing Advisory Board
PERM 50A-f-i (4/6/18)