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“A Subsidiary of The Navajo Housing Authority” Made from Recycled Material Environmentally Sensitive Promoting Economic Sustainability for the Navajo People and Businesses

NHA Green Build 09

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Navajo FlexCrete PresentationNavajo Housing Authority - Green Build Conference 2009

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Page 1: NHA Green Build 09

“A Subsidiary of The Navajo Housing Authority”

Made from Recycled Material

Environmentally Sensitive

Promoting Economic Sustainability for the Navajo People and Businesses

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FlexCrete Product List

Item Nominal Dimensions

Length Height Thickness

Masonry Units - Load bearing

24 - inches 8-inches 8,10,12-inches

Masonry Units - Non-Load bearing

24 - inches 8-inches 2,4,6-inches

U-Block 24 - inches 8-inches 6,8,10,12-inches

Lintels 6.5-feet, Maximum 8,10,12-inches 4,6,8,10,12-inches

Wall Panel (Year 2007) 20 feet, Maximum 24-inches 2,4,6,8,10,12-inches

*All dimensions shall have a tolerance of +/- 1/32-inch**These are nominal dimensions and actual dimensions are 1/8" less than the values shown

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Product Technology

FlexCrete is based on: Fly Ash as a Natural Pozzolin Aerated Concrete Approach

Fiber Reinforced Composition Chemical Activated Aerated Concrete

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The FlexCrete Advantage

Low Cost Ease of Use Physical Strength and durability

(360psi equivalent to concrete) Fire Resistance Energy / Acoustic Efficiency Environmental Sensitivity

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The FlexCrete Advantage Low Cost of Production Direct Connection with Tribal Agencies Local Distribution in Arizona Fiber Reinforced Composition

More Durable than other

AAC Products Transportation and Handling

Ease of Use Physical Strength and durability

(360psi equivalent to concrete) Fire Resistance Energy / Acoustic Efficiency Environmental Sensitivity

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FlexCrete Operations

Currently we have one Production Plant located in Page, Arizona.

Plans to open a secondplant in Clark County, Nevada.

Quality Assurance / Procedures in place.

Our Mission Provide Quality Products Excel in Customer Service

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Navajo FlexCrete Processing

BATCHING

CURING

DEMOLD

SAWINGCONSTRUCTION = HOME

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Green Building Industry Market Study and Trends

A study published by McGraw-Hill Construction and the National Association of Home Builders (NAHB) is reporting that interest in the Green Building Materials Industry grew by 20% in 2006 and will see another 30% in 2007. The report is also projecting the industry will grow to be a $38 Billion Dollar industry by the year 2010.

Many municipalities across the nation are requiring “Leadership in Energy and Environmental Design” (LEED) certification to make their communities more sustainable. Cities like Scottsdale, Arizona and Santa Fe, New Mexico are passing codes and incentives to “Build Green”.

The Energy Conscience Consumers

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Sustainable Design

Sustainable design (also referred to as "green design", "eco-design", or "design for environment") is the art of designing physical objects and the built environment to comply with the principles of economic, social, and ecological sustainability. It ranges from the microcosm of designing small objects for everyday use, through to the macrocosm of designing buildings, cities, and the earth's physical surface. It is a growing trend within the fields of architecture, landscape architecture, engineering, graphic design, industrial design, interior design and fashion design.

The essential aim of sustainable design is to produce places, products and services in a way that reduces use of non-renewable resources, minimizes environmental impact, and relates people with the natural environment. Sustainable design is often viewed as a necessary tool for achieving sustainability.

Green design is considered a means of reducing or eliminating environmental impacts while maintaining quality of life by using careful assessment and clever design to substitute less harmful products and processes for conventional ones.

Sustainable Design….Sustainable Development….Design with Nature Environmentally Sensitive Design….Holistic Resource Management ….Green Architecture….what ever it is you term it, it is the same concept.

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Traditional Sustainable Model

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Traditional Pillars of Sustainable DesignTriple Bottom-Line Economics

Are the Local economies built in. Local opportunity, access, longevity. How can Critical Mass be achieved. (people)

Environment Preservation of natural environment Limited impact resources Connectivity with open space/outdoors.

Social Social network for sense of community. Limited strain on social programs and resources. Inclusive of all users.

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The Navajo Culture promotes a philosophy “Hozhoogo Nashaa Dooleel”. The meaning translates to “May I walk in beauty, harmony and balance with my surroundings”, and is a philosophy aligned with the core principles of Sustainable Design.

The cultural philosophies of many Native Peoples and the core principles of Sustainability reemphasize a foundation that has been there all along. This just needs to be underscored by our planning and development.

Native American Cultural Philosophy

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Navajo Sustainability

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Native Peoples View of Sustainable DesignQuadruple Bottom-Line Economics

Are the Local economies built in. Local opportunity, access, longevity. How can Critical Mass be achieved. (people)

Environment Preservation of natural environment Limited impact resources Connectivity with open space/outdoors.

Social Social network for sense of community. Limited strain on social programs and resources. Inclusive of all users.

CULTURAL

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TRIBAL HOUSING MARKET (1500 - 2500 SF HOMES):

The Navajo Housing Authority is transitioning to building primarily with Navajo FlexCrete products.

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CUSTOM HOME / GREEN CONSUMER

(3000 - 6000 SF HOMES): Santa Fe & Albuquerque, NM Scottsdale, AZ Arizona, New Mexico, Utah,

Colorado and Nevada Markets

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GREEN CONSUMER

Average home = 21 tons of fly ash

Otherwise disposed of in landfill.

REDUCED impact on Timber Reserves Water Fuel

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COMMERCIAL MARKET

Commercial Applications Thin Un-reinforced Panels

Exterior Wall Cladding Renovations EIFS Replacement

4” Mega Block - Party Wall Assembly

Fire Walls Sound Walls

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COMMERCIAL MARKETINNOVATIONS

Commercial Block Thin Un-reinforced Panels Reinforced Panels Premium Panels - 2011

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Two (2) LEED points are offered for projects using recycled Two (2) LEED points are offered for projects using recycled content. NFBB would material would qualify for both categories.content. NFBB would material would qualify for both categories.Materials & Resources Credit 4.1 & 4.2 Materials & Resources Credit 4.1 & 4.2 - Recycled Content: 10% / 20% (Post-Consumer / Pre-Consumer). - Recycled Content: 10% / 20% (Post-Consumer / Pre-Consumer).

Navajo FlexCrete products are made with a Navajo FlexCrete products are made with a 60% Fly Ash content. 60% Fly Ash content.

Fly Ash is a by-product of the coal burning process. Navajo Fly Ash is a by-product of the coal burning process. Navajo Generating Station is the source our Fly Ash and is located Generating Station is the source our Fly Ash and is located three (3) miles from our manufacturing plant.three (3) miles from our manufacturing plant.

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500

Mile

Rad

ius

500

Mile

Rad

ius

Page, AZPage, AZ

NNNot to ScaleNot to Scale

Two (2) LEED points are offered for projects using building Two (2) LEED points are offered for projects using building materials manufactured within 500 miles of the project area.materials manufactured within 500 miles of the project area.Materials & Resources Credit 5.1 & 5.2 Materials & Resources Credit 5.1 & 5.2 - Regional Materials: 10% / 20% Extracted, Processed and Manufactured. - Regional Materials: 10% / 20% Extracted, Processed and Manufactured.

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GREEN INNOVATIONS & PARTNERSHIPS

Project published in “Project published in “Blueprint for Greening Affordable HousingBlueprint for Greening Affordable Housing” ”

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GREEN INNOVATIONS & PARTNERSHIPS

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Energy Consumption per Wall Type

0

50

100

150

200

250

300

6" Frame SIP 6" SIP 8" FlexCrete 8" Adobe 8" Adobe 12" Adobe 16"

kWh/

m2

Heating Cooling Lighting Other Total

ENERGY CONSUMPTION PER WALL TYPE

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Southwest Traditional Log Homes

Mirrorseal

Navajo FlexCrete

Sips Structures

ASU Photovoltaic Laboratory

U of A Environmental Research Laboratory

Alter Air

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Energy Modeling Analysis

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2007 Valley Forward Environmental ExcellenceCrescordia Winner for Single Family Residence

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2007 Arizona Governor’s Awards

Innovation Award – Navajo FlexCrete Building Systems

Housing Hero Award - ASU Stardust Center for Gaudalupe House

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Navajo FlexCrete utilizes Team of Consultants

Felipe Babbitt, P.E., Principal - Babbitt Nelson Engineering, LLC 15 years of experience in the field of Structural Engineering Mr. Babbitt is a pioneer in introducing Autoclaved Aerated Concrete (AAC)

products to the US. Mr. Babbitt was part of the ASTM committees in charge of developing

standards for AAC that include ASTM C1386 and C1555. Mr. Babbitt is a co-author of ACI 530-05 (masonry code book) and was a

committee member of the Masonry Standard Joint Committee chairman of the technical committee for the Autoclaved Aerated Concrete Product Association (AACPA) from 2004 to 2006.

Dr. Barzin Mobasher, Professor – Arizona State University Engineering Research Center

Our goal is to create new and improved systems which are environmentally, and economically superior. Focus on processing, characterization, modeling, and performance of structural materials.

With more than twenty years of research experience through contracts and grants with National and International organizations including NSF, FAA, DOT, and a variety of Industrial entities Dr. Mobasher has published more than 80 papers in various journals, and conference proceedings and delivered more than 120 technical presentations worldwide. 

Ryan Dale, V.P. of Operations – AAC Structures of Arizona, LLC Former Plant Manager of E-Crete AAC Plant with over 12 years of

experience in the AAC industry. Partner / V.P. of the largest, most qualified AAC contractor in the

Southwest.

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NHA Production Homes

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Custom Home in SEDONA, AZ

2,500 SF - June 2009

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Custom Home in TUCSON, AZ 3,500 SF - July 2009

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Custom Home in TUCSON, AZ7,500 SF - August 2009

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Green Building Tips

Being Green First, a little self-assessment is in order. Ask yourself, how green am I? There are many shades of green, each with their own motivations and levels of commitment. Are you interested in:

Building homes that make the best use of energy resources? Durability? Producing less material waste? The broader environmentally based philosophies that green

building relates to?

Take a look at the technologies that you regularly feature in your building projects. Do any of them align with any of the principles of green building described above? If so, consider highlighting the green aspects of your current practices in your marketing and advertising efforts. If customers appreciate these benefits, then you can start using additional products that provide similar benefits.

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Green Building Trends Low or No-VOC Paints: While many paints contain high-levels of volatile organic

compounds (VOCs) that diminish air quality and may be detrimental to the health of those who breath them, alternatives are now available that release little or no VOC pollutants. These latex-based paints are durable, cost the same as paints that contain VOCs, are high quality, and do not contaminate a home's air supply.

Cement substitutes: According to Environmental Building News, the annual US production of cement creates as much greenhouse gases as the operation of 22 million compact cars. But by-products of other energy processes exist that can be efficiently used to create environmentally friendly alternatives to cement. Fly ash, slag, silica fume, and rice hull ash are gaining popularity among builders due to their strength, durability and low-toxicity.

Plumbing Manifolds: Manifold plumbing systems are control centers for hot and cold water that feed flexible supply lines to individual plumbing fixtures. Easy to install, they also reduce heat loss and provide steady water pressure and faster hot water delivery.

Bamboo Flooring: A plentiful natural resource, bamboo is gaining popularity among many builders due to its durability and attractiveness. Because bamboo grows very quickly, it is a more easily renewable resource than hardwood. Although all bamboo flooring used in the US is imported from the Pacific Rim, it can be readily delivered to US job sites within a few days.

Rainwater harvesting: Water is a valuable commodity. Collecting and reusing rainwater for landscape irrigation saves money and reduces the demand on the water supply

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Bringing Green to the Masses

Prove Green Building can be AFFORDABLE. Sustainable Community Design

Cluster Development Higher Density Culturally Appropriate / Paradigm Shift away from scattered

sites. (too costly) Master Planned Communities – Large Scale Production

Economics Environment Social Culture

Use LEED Certified Professionals for Development Architects, Planners and Engineers Contractors engaged in green projects

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Site Plan

Master Planned Community – Site Design Example

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Low Income Product

Medium Income Product

Market Rate Product

High End Market Product

Mixed Use High Density Product

Residential Examples of the types of Product Mix that can be introduced into new Master Planned Communities.

Mixed Use Housing Types

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Parks Open Space TrailsStreetscape

Green Ways / Open Space

Community Character

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Master Planned Communities Example

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