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This presentation describes a groundbreaking new software for all board makers to optimize their product cost and quality.
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Furnish Solutions
We provide fibre and
paper furnish solutions to pulp and paper
industry
worldwide
GloCell Oy
Tekniikantie 2F
02150 Espoo
Finland
Quality and cost optimization possibilities
in board applications
General
2
SoftaCell™
Fiber Knowledge Multivariable modeling
Monetary Tools
GloCell’s business idea
We offer an unique business proposal for pulp- paper- and board producers that brings real financial value through combination of these
knowledge areas
3
• SoftaCell™ primary function is to find and simulate the optimum furnish mix for different paper grades or board structures based on the potential of the available pulps and fillers
• With the help of SoftaCell™ optimal pulp combinations and refining ratios can be found in acknowledge of effect on final quality and cost efficiency of the mix changes
• In the program it’s easy to set limits minimum and maximum values for all the necessary quality parameter ranges and optimize without loss of total performance
How SoftaCell™ works
4
Steering to use the best raw material combinations
available
Compare different options of raw materials easy and
fast
Cost efficient development and testing of new
products
Optimization of quality to customers
•Buy the right pulps
•Survey in which end products you can use same pulp grades.
•Channel right raw materials to right locations
•Find out technical potential in the end product
•Be able to see effects of material change fast on economical level
•Steering of R&D on higher business area level
•Point out the best and be able to forget the rest
•Be able solve customer problems
•Produce “quality good enough”
•Increase your pulp sales with SoftaCell™
SoftaCell™ can offer value for the whole corporation
Mill
level
Value added by SoftaCell™
Board tool examples
5
Board Optimization
• The board structure can be created from furnish mixes or from individual pulps.
• All the layers can be individually optimized with mix optimization feature of the program and the results can be selected in the board optimization tool afterwards as different layers
• In basic version 3-layer structure in presented, which enables working with one, two or three ply boards
• Easy comparison • Grammages included
• Good exporting tools to excel
• Cost structure comparison
• Easy way to compare how different changes will effect on end quality properties of the board
6
7
Optimize your production with SoftaCell™ How could it be done in board making as an example
Later on you would have
modelled multilayer board
structure consisting from
layer mixes combinated
from different types of
pulps, fillers and additives,
with spesific production
parameters and process
variables taken into account
These structures can then
be optimized within the
quality limits to suit your
preferences with SoftaCell™
Cost effect of different raw
material combinations will
be reported simultaneously
with changed quality
properties
In the beginning with triple
layer board optimization,
you would have a different
list of possible layer mixes
for top- middle- and bottom
to choose for
8
Example on easy quality and cost comparison with single ply boards up to more complicated multilayer
board structures.
Sustainability issues with SoftaCell™
Certified wood content comparison example
9
SoftaCell™ provides ability for
multivariable quality comparisons
between existing and new products
with simultaneous financial reporting
In this case it can be
stated that “New product”
contains 12% more
certified wood with
24€/ton less raw material
cost
Better sustainability creation with SoftaCell™ can also mean optimization towards less used energy in processing or increased use of recycled fibres
Furnish Solutions
We provide fibre and
paper furnish solutions to pulp and paper
industry
worldwide
GloCell Oy
Tekniikantie 2F
02150 Espoo
Finland
Thank you!
GloCell Oy
Jari Aittakari
Vice President
+358 45 858 8300