Share & care october 2012

Electronic Magazine from

Sri Padhmam Consultancy & Training

October 2012

“What a person’s mind can conceive & believe, it can achieve…”

Share & Care

1

A V Manivannan

Principal Consultant & Trainer

E-mail : [email protected]

Website : www.sripadhmam.com

CONTENTS FOR THE MONTH OF OCTOBER 2012

A V ManivannanPrincipal Consultant & Trainer

Sri Padhmam

Consultancy & TrainingChennai & Pondicherry

Website : www.sripadhmam.com

Cell : 094428 92185

2

Share & Care - Oct 2012

Best performers from Wheels India (TVS),

Sundaram Fasteners ( TVS ), Cooper Bussmann,

Protech Surfin, Kumar Inds & CRI Pumps

Health Care : Mudras

Power of English

Lighter side to laugh !

MSA workshop : Announcement

Best Performers

S P C Workshop

Wheels India ( TVS ) & the Group Companies

S P C Workshop

Mr. S Prasanna Venkatesh

Mr. J Balamurugan

Mr. N Rajasekaran

Mr. K B Raghavendra Santhosh &

Mr. G Dhanasekaran of Axles India

� The Sigma Factor

� Stability check

� Process Capability Studies

� Non normal distributions

� Control charts

� Non-random patterns

� Z scale methodology

� Live cases demo

3


Best PerformersSundaram Fasteners ( TVS )

S P C Workshop

Ms.C Ramya

Mr. V Pandarinathan

Mr. G R Guru Prasad

Mr. M Sathishkumar

Mr. S Mahalingam &

Ms. V R Aishwarya

� The Sigma Factor

� Stability check

� Process Capability Studies

� Non normal distributions

� Control charts

� Non-random patterns

� Z scale methodology

� Live cases demo

4


S P C Workshop

Best PerformersPublic Program by Maxwell, Chennai

APQP & PPAP

Mr. S Suresh kumar of Protech Surfin

Mr. S Gopi of Cooper Bussmann

Mr. M Jagan of Cooper Bussmann

Mr. S Venkatesh Kumar of Kumar Inds

� Fundamentals OF NPD process

� TS 16949 & APQP – the Linkages

� Basic concepts of APQP

� Success indicators of APQP

� The phased approach

� Q F D & bench marking

� Guidelines of each stage of APQP

� Live cases demo

� The PPAP guidelines : What & Why

� Situations analysis and GD

5


APQP & PPAP workshop

Best PerformersC R I pumps, Coimbatore

F M E A

Design FMEA project

Mr. P Saravanakumar & Team

&

Process FMEA project

Mr. P Selvaraj & Team

� How well the Functions are defined

� Adequacy of Requirements

� Analysis of Effects

� Linkages on Causes : PFD vs PFMEA

� How far Shop conditions captured ?

� Goodness of the Controls

� Team participation

� Collective wisdom

� Periodical review

� Clear Measures of Performance

6


FMEA Implementation project

Share & Care - Oct 2012 7

Sl.No. Element Chance / Constant

cause of variation

Special /Assignable

cause of variation

1 Presence in any

process

Always Not always

2 Numbers Many Few

3 Elimination Not possible at all. Only

reduction is possible.

Possible – if

approached in a

structured way.

4 Magnitude ( Effect ) Relatively Less Relatively more

5 Adherence to

Statistical laws

Yes. They adhere. No. They do not adhere

Comparison between Chance & special cause of variations

8Share & Care - Oct 2012

Sl.No. Element Chance / Constant

cause of variation

Special /Assignable

cause of variation

6 Prediction of results Possible Not possible

7 Fixing the causes

( of variation )

Not possible Possible

8 Influence over

Process stability

No influence Heavy influence

9 Distribution pattern Follows a Normal

Distribution.( Other than

Geometrical dimensions )

Does NOT follow any

pattern.

10 Responsibility to deal

with

More On Management More on Shop-

personnel.

11 Influence over

Process Capability

Generally will not

affect.

Mostly will affect.

Comparison between Chance & special cause of variations


Verify Measurement

System

Establish Goal for

Capability

Select Key

Characteristics

Begin Appropriate

Control Chart

Calculate Control Limits

Is Chart in

Control ?

Estimate Process

Parameters and

Measure Capability

Adjust the Average =

Target

Implement

Corrective Action

Is Capability

> Goal ?

Is Further

Cap.

Improvemen

t

Desired ?

Maintain Process at

Current Quality Level

Reduce Common –

Cause Variation

Does

Process

Avg.

= Target ?

Can

Avg. be

Moved to

Target ?

Start

End

NO

YES

NO

YES

YES

NO

YES

YESNO

NO

Process

Capability Studies

: An ideal

approachShare & Care - Oct 2012

Improvement of a Process : Quality Planning stage to Quality control stage

Quality Planning Quality Control (during operations)

Co

st o

f P

oo

r Q

ua

lity

New Zone of Quality Control

Quality Improvement

Original Zone of Quality

Control

Chronic Waste

Time

Lessons Learned

Sporadic

Spike

Process Control Charts


A process is having a special causes in it. Can it be a Stable process ?

No ! It is NOT a stable process !F

A Q

o

n S

P C ‘All Special causes are harmful to the Process’ – True/ False

False statement !

Can the Chance cause be eliminated ?

Not possible. Where as it can be reduced and controlled.

Shall Process Capability studies be done on an ‘unstable’ process ?

Should never be. First Stability and then Capability.

How Machine Capability is denoted ?

Cm and Cmk. Machine capability & Machine capability index.


Is there an alternate for Machine capability study ?

After the approval of Machine, Stability check ( Ppk study ) is an alternateF

A Q

o

n S

P C

Is there a possibility, that the Control Limits may exceed Spec. limits ?

Of course yes ! I have seen in some cases.

Which situation it is possible ?

On a low capable process. Process may have stability with poor capability

What has to be ensured, before implementing Control charts ?

Process Homogenization.

How to estimate the Defective proportion ?

Through Z scale estimate.



Health Care : Mudras

Vayu Mudra( Mudra of Air )

mudras

mudras

mudras

mudrasmudrasmudrasmudras




1515

Vayu Mudra ( Mudra of Air )

Keep the index finger on the base of the thumb and press with thumb

keeping the other three fingers straight.

“Method “

“Time duration“

“Specialty“

“Benefits“

Courtesy : Mr.R Pradeep Kink, CQA, ELGI equipments, Coimbatore

It prevents all the diseases that occur due to the imbalance of the air.

The practice of this mudra for 45 minutes reduces the severity of the disease

in 12 to 24 hours. For better results practice it for two months.

• It cures Rheumatism, Arthritis, Parkinson’s disease & paralysis without any medicine

* It is useful for Cervical Spondilytis, paralysis to face and catching of nerve in neck

* It corrects the disorder of gas in the stomach

� Extravagant

� Too much

Lavish- Noun - Verb - Adjective - Adverb

It means…..

How to apply ?

“Do not be a Lavish spender…”.

� Clear

� Transparent

Lucid- Noun - Verb - Adjective - Adverb

It means…..

How to apply ?

“Be lucid, when you talk ….”

The

po

wer

o

f E

ng

lis

h

By N Nagarajan

Last two days I attended your SPC program. Though the SPC techniques were

new to me, it was very interesting and made simple !

Very happy to be a part of your program and thanks for your workshop.

- B.PALANIKUMAR, Wheels India ( TVS ), Chennai cell : 9840603109

Some interesting feed-back :


Dear Mr. AVM,

As usual Share & Care Rocks !

Particularly the explanation on the 6 Sigma Concept was too good.

- S Srinathan from Chennai e-mail : [email protected]

“Thanks. We welcome your views & suggestions”


2 day workshop on

Measurement Systems Analysis( MSA - Edition 4 )

Faculty : A V Manivannan, Principal Consultant & Trainer, Sri Padhmam Consultancy & Training

In Chennai on October 19 & 20, 2012 ( Friday & Saturday )In Chennai on October 19 & 20, 2012 ( Friday & Saturday )In Chennai on October 19 & 20, 2012 ( Friday & Saturday )In Chennai on October 19 & 20, 2012 ( Friday & Saturday )

The Prime reason behind the recent

Economic reforms by the Central Government would be ….

ATo divert the people’s attention from the

Mega level Corruptions !

B To build the Party’s image in the country

& for International popularity !

C A very genuine attempt to bring back

economic growth of India !

Please send an e- mail to us with your comments

Or

Send an SMS as A, B or C to 094428 92185



“Husband to pay 20 % of his salary

to his Wife”

- Government is going to introduce a Law !!

• Weekly off : Saturday & Sunday !

• Eligible for Gratuity & PF !

• Sick Leave : 20 days / annum !

• Over time wages !

• Special charges to keep silence at

home !

• 50 % of the income to wife !

( applicable for Politicians – on

corruption income !!! )

Fu

ture

de

ma

nd

s ?

!?

Lighter side to laugh !

Business

Share & care october 2012