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Keeping the Process Alive Data Analysis and Reinforcement By Terry E. McSween Quality Safety Edge

Keeping the Process Alive: Data Analysis and Reinforcement for BBS

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Keeping the Process Alive: Data Analysis and Reinforcement for Behavior-Based Safety, by Terry E. McSween, Ph.D.

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Page 1: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Keeping the Process AliveData Analysis and Reinforcement

ByTerry E. McSween

Quality Safety Edge

Page 2: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Two Types of Problem Solving

ProcessSafety

Concerns

Page 3: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Two Types of Problem Solving

Process

SafetyConcerns

Page 4: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Primary Tool – Pareto Diagram

0

50

100

150

200

250

Body m

ech:

reach

ing, p

ulling

, etc

Proper

glove

s/han

d

Clear o

f pinc

h poin

ts, et

c

Ergo/re

petiti

ve m

otion

Use an

d con

dition

of to

ols an

d ...

Hearin

g prot

ectio

n

Body m

ech:

lifting

or ca

rrying

Clear o

f “line

of fir

e”

Precau

tions

for w

eathe

r

Loca

tion o

f tools

# of

Con

cern

s

Page 5: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Repeated Pareto Diagram

0

50

100

150

200

250

Body m

ech:

reach

ing, p

ulling

, etc

Proper

glove

s/han

d

Clear o

f pinc

h poin

ts, et

c

Ergo/re

petiti

ve m

otion

Use an

d con

dition

of to

ols an

d ...

Hearin

g prot

ectio

n

Body m

ech:

lifting

or ca

rrying

Clear o

f “line

of fir

e”

Precau

tions

for w

eathe

r

Loca

tion o

f tools

# of

Con

cern

s

0

2

4

6

8

10

12

14

Front end Maitenance Shipping andreceiving

Other

# of

Con

cern

s

Page 6: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Dig Into Your Data

0

2

4

6

8

10

12

14

Front end Maitenance Shipping andreceiving

Other

# of

Con

cern

s

Comments:1. Not using lifting device.2. Lifting device not working properly.3. Can’t keep up using lifting device.4. Lifting device difficult to use.

Page 7: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Action Plans(Often the weak link!)

Page 8: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

The ABC Analysis should guide your action plan.

(And the trick is to identify and change the consequences.)

Page 9: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

ABC ModelWhy People Do What They Do

Consequences influence future behavior

Antecedents

Prompt or direct

Behavior

anything we do or say

Consequences

what happens during and after the behavior (payoff/punishment)

Page 10: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Why don’t people volunteer to do observations?

Page 11: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

It’s the consequences!

Page 12: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Why don’t people volunteer to be on the Steering Committee?

Page 13: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

It’s the consequences!

Page 14: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Why don’t people turn in quality observations?

Page 15: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

It’s the consequences!

Page 16: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Why don’t people work safely all the time?

Page 17: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

It’s the consequences!

Page 18: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

That Said

Sometimes:– They don’t have the skills or knowledge– They can’t do the job safely

Page 19: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Otherwise

It’s the consequences!

Page 20: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

What happens when a new employee does an observation?

Page 21: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Planning Types of Consequences

To change this type of consequence: Then

Natural or Built-In Make safety practice easier, more comfortable,or more convenient

Self-Administered Involve employees in conducting observationsInvolve employees in goal setting

Peer & Leadership- social

Focus peer observations & feedbackFocus leadership observations & feedbackEnsure leadership review of the process

Formal Develop reinforcement plan(recognition and celebrations)

Page 22: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Planning Types of Consequences

To change this type of consequence: Then

Natural or Built-In Make safety practice easier, more comfortable or more convenient

Page 23: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Changing Built-In Consequences

Approach: Make safety practice easier, more comfortable,or more convenient

– Often involves changing the environment or procedure or providing a different tool

Examples– Finding more comfortable safety glasses or hearing protection– Providing glove clips so employees always have gloves with them– Moving lock-out tags closer to equipment– Locating ladders in areas where they are likely to be needed– Placing heavy items on shelves near waist level

Page 24: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Planning Types of Consequences

To change this type of consequence: Then

Natural or Built-In Make safety practice easier, more comfortable or more convenient

Self-Administered Involve employees in conducting observationsInvolve employees in goal setting

Page 25: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Changing Self-Administered Consequences

Involve employees in areas where concerns occur

Involve employees in setting improvement target– Review trend chart on target “% safe”– Asked where they should be on that practice– Draw goal line on chart– Discuss barriers

(Then recognize improvement &celebrate goal achievement)

Page 26: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Planning Types of Consequences

To change this type of consequence: Then

Natural or Built-In Make safety practice easier, more comfortable or more convenient

Self-Administered Involve employees in conducting observationsInvolve employees in goal setting

Peer & Leadership(social)

Focus peer observations & feedbackFocus leadership observations & feedbackEnsure leadership review of the process

Page 27: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Peer & Leadership Consequences

Approach: Focus peer & leadership observationsand feedback

Examples:– Asked observers to provide feedback on target behavior

» Recognize those who do so!– Asked leaders to thank employees doing observations in their areas

» Especially important for new observers» Add it to leadership checklist» Review data and activities in Steering Committee & staff meetings

Page 28: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Positive Feedback = Recognition

Recognition should be:– Sincere– Specific– Immediate– Personal

Page 29: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Planning Types of Consequences

To change this type of consequence: Then

Natural or Built-In Make safety practice easier, more comfortable,or more convenient

Self-Administered Involve employees in conducting observationsInvolve employees in goal setting

Peer & Leadership- social

Focus peer observations & feedbackFocus leadership observations & feedbackEnsure leadership review of the process

Formal Develop reinforcement plan(recognition and celebrations)

Page 30: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Problems with Safety Awards

“Chilling effect” on reportingFocus is on awards, not process

– Sends the wrong message

Too little involvement of employees

They do not reinforce behaviors that contribute to safety!

Page 31: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Does it work?

Page 32: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Average Monthly Participation

Percentage of Employees Conducting Observations

0102030405060708090

2000 2001 2002 2003 2004 YTD

Per

cent

Page 33: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

LWC Rate at a Refinery

Lost Workday Incident Rates

0

0.5

1

1.5

2

2.5

1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004Year

# pe

r 200

,000

wk

hrs

Values-Based Safety

Page 34: Keeping the Process Alive: Data Analysis and Reinforcement for BBS

Your people will support BBS if you recognize them when they do!

Positive Consequences