C L E A N A I R S O L U T I O N S

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An Effective Energy Management System

C L E A N A I R S O L U T I O N S

Energy Management Systems

Brian Haslam – SHEQES ManagerSafety

Health

Environmental

Quality

Energy

Sustainability

C L E A N A I R S O L U T I O N S

Energy Management Systems

Agenda

Camfil Farr

Why

BS ISO 50001:2011

Benefits

C L E A N A I R S O L U T I O N S

Camfil FarrProduction Facility ●

Sales Office ●

Agent ●

Head Office ●

Filters andenergy conservation

2010 global sales £430 million

24 Production Plants, 4 R&D Centres

3400 employees

C L E A N A I R S O L U T I O N S

Camfil Limited

Manufacture and supply of clean air solutions and services

Low Energy Air Filters

2009 UK Sales £20 million

160,000 ft² Production Plant

203 employees

C L E A N A I R S O L U T I O N S

Camfil Limited

Manufacture and supply of clean air solutions and services

Low Energy Air Filters

ISO 9001:2008

ISO 14001:2004

ISO 50001:2011

ERV Kitemark

C L E A N A I R S O L U T I O N S

Energy Management Systems

WhyEnergy Significant Aspect under ISO: 14001

Energy Shortages

Low Energy Air Filters

Practice What We Preach

Sustainable Leader in the Air filtration Industry

C L E A N A I R S O L U T I O N S

Energy Management Systems

BS ISO 50001:2011set of interrelated or interacting elements to establish an energy policy and energy objective and targets and processes and procedures to achieve those objectives

C L E A N A I R S O L U T I O N S

Energy Management SystemsEnergy Planning Process

C L E A N A I R S O L U T I O N S

Energy Management SystemsEnergy Planning Process

Energy Consumption CO2 Equivalent

Electricity 810810 kWh 441081

Gas 935223 kWh 172081

Transport Fuel 277798 litre 741443

Energy Review

C L E A N A I R S O L U T I O N S

Energy Management SystemsEnergy Planning Process

Meter Consumption % of Main

Main 810810 kWh 100%

Production areas 372980 kWh 46%

Domestic 437830 kWh 54%

Energy Review

C L E A N A I R S O L U T I O N S

Energy Management SystemsEnergy Planning Process

Domestic Use % of total

Space Heating 40%

Lighting 32%

IT Equipment 15%

Air Handling Units 7%

Energy Review

C L E A N A I R S O L U T I O N S

Energy Management SystemsEnergy Planning Process

Energy Review

HEPA

Bags

Panels

Cutting

Carbon

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Base Line

quantitative reference(s) providing a basis for comparison

Dec-

09

Feb

-10

Apr-

10

Jun-1

0

Aug-1

0

Oct

-10

Dec-

10

Feb

-11

Apr-

11

Jun-1

1

Aug-1

1

Oct

-11

Dec-

11

Feb

-12

Apr-

12

Jun-1

2

Aug-1

2

Oct

-12

Dec-

12

Feb

-13

Apr-

13

Jun-1

3

Aug-1

3

Oct

-13

Dec-

13

Feb

-14

Apr-

14

Jun-1

4

Aug-1

4

Oct

-14

Dec-

14

Feb

-15

Apr-

15

Jun-1

5

Aug-1

5

Oct

-15

Dec-

15

Feb

-16

Apr-

16

Jun-1

6

Aug-1

6

Oct

-16

Dec-

16

Feb

-17

Apr-

17

Jun-1

7

Aug-1

7

Oct

-17

Dec-

17

Feb

-18

Apr-

18

Jun-1

8

Aug-1

8

Oct

-18

Dec-

18

Feb

-19

Apr-

19

Jun-1

9

Aug-1

9

Oct

-19

Dec-

19

tCO

2e

Camfilcairing tCO2e Base Line

Baseline Actual Target Monthly Target

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Performance Indicators

quantitative value or measure of energy performance, as defined by the organisation

Logistics transport efficiency

Domestic consumption efficiency

Production consumption efficiency

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

Tools for effective energy management and improvement

Low hanging fruit

Metering plan

Efficiency monitoring

Deviation monitoring

Culture

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

Pick low hanging fruit

Lighting, HVAC, Low Energy Air Filters, Space Heating, Compressed Air

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

Metering plan

C L E A N A I R S O L U T I O N S

Main Distribution Board

A5Sales / Finance

OfficesHEPA / Cutting

Room

A9Wire Welders

A10Panels

A12Bags & Metal

A13Carbon Room

Wire Welders2 “Pleaters

Insectocuters4" Pleaters1" PleatersGlue tables

DeWalt sawsZund machinesTunnel sockets

Clam Press

SocketsChop sawLow grade

welderCut length & bottom weld

Channel hoistRetainer

machinesChase machine

Channel machines

Weldan MachineInsectocuters

ArrabellaQtr Lines

Tenkay Bandsaw, Stringer &

Pleater

Metal LinisherMetal Packer

Gold series

Conveyor

Gas ovenElectric oven

Vibrating tableDust collector

Sockets

Guillotine

Fales Machine & Dust Collector

System

No Rolls No Pleats

No Panels

No Bags

Metered

No XXXX Energy Factor

DB2

LightingSockets

Gas HeatersLift

Battery Chargers

Compactor

Compressor

DB3

LightingSocketsHeatersAir Con

Outside units

DB1

LightingSocketsHeaters

Roller Shutter doors

Sockets

A8

LoadingBay

A7

CleanersRoom

A6

Production Offices

DB4

LightingDe-strat fansGas Heaters

Kitchen Extract

A4

Production (Panels)

DB5

LightingSockets

Gas Heaters

Bag Line ConveyorRigaflow Sockets

A3

Production (Bags)

DB4-1

Goods In

LightingHeaters

Roller Shutter doors

DB5-1

Carbon Room

LightingHeaters

Gas valve

DB2-1

Maintenance workshop

LightingSockets

A2

Fire Alarm

Domestic Energy Factor - COGS

No Pockets

No Biscuits

Electrical – Main Production Unit

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

Efficiency monitoring

C L E A N A I R S O L U T I O N S

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012

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012

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012

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9/2

012

20/0

9/2

012

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9/2

012

22/0

9/2

012

HEPA - Elec Energy Performance Week 45Acceptable Range 15 to 25

C L E A N A I R S O L U T I O N S

C L E A N A I R S O L U T I O N S

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Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

MA

T

PE

RF

OR

MA

NC

E

ENERGY PERFORMANCE - HEPA

This Year Last Year This Year Target MAT MAT Target

C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

Deviation monitoring

C L E A N A I R S O L U T I O N S

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kW

Site Daily Elec Consumption Oct 2012

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C L E A N A I R S O L U T I O N S

Energy Management Systems

Energy Management On-going

Culture

C L E A N A I R S O L U T I O N S

Energy Management Systems

BenefitsSaving Money

Sustainability

Demonstrate commitment to energy reduction

Its fun

C L E A N A I R S O L U T I O N S

Energy Management Systems

Saving moneyLogistics Fuel Consumption

34% reduction over 4 years

LOGISTICS FUEL CONSUMPTION

C L E A N A I R S O L U T I O N S

Energy Management Systems

Saving money

ENERGY USAGE - ELECTRICAL

Electrical Consumption

35% reduction over 4 years

C L E A N A I R S O L U T I O N S

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www.lowenergyairfilter.co.uk

Doing nothing wastes money

C L E A N A I R S O L U T I O N S

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Thank you Any questions?