Comprehensive Power Introduction Q1 2013

POWER IT UP.

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Comprehensive Power Proprietary

Introduction to Comprehensive Power

Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives.

We provide solutions to the global oilfield, military, marine propulsion and renewable energy industries.

Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA

We Invent and Produce Unique Solutions which are Manufactured in the USA

Drilling and production with lower fuel consumption and reduced environmental impact.

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TeraTorq® motors, in green, on skids with pumps

Top Drive with a TeraTorq® Motor

Faster setup time “Always On” resilient power electronics Reduced Maintenance Less space required/lighter weight Reduced fuel consumption Safer operation for crew


We provide solutions to the global oilfield, renewable energy, marine propulsion, and military industries.

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Lightweight with high efficiency, generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.

TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation.

ORPC’s TidGen - the first grid connected tidal generation system in the US


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Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards

and switchgear. Formed in 1981, they have designed and built over 10,000 control panels

covering a broad electrical spectrum. Their strength is in complex and innovative

applications, especially where custom design and engineering is a requirement. The

company has vast experience in marine switchboards and controls and has built to ABS and

USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,

dredges, riverboats, ferries, pleasure craft and military vessels.

EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses

whose complementary expertise is the force behind marine electric propulsion and a pioneer

for the application of alternative green power sources for the tug/barge marketplace and

beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,

reduced emissions, lower maintenance costs, simplicity of operation and improved vessel

environment with regard to noise and onboard sound level reductions.

Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent

magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an

enabling supplier and partner of leading firms in the mobile power, distributed power and renewable

energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied

power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind

turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.

The Force behind Marine Electric Propulsion

Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering

partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have

engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now

entered the international marketplace, with units under design for service in the Far East, and Eastern

Europe, and is pioneering the application of alternative "green" power sources for the tug/barge

marketplace worldwide. The firm has also expanded its product range with the introduction of new,

high technology harbor and offshore tug designs.


“Always On” / High Uptime

Reduced Maintenance Reduced Weight and

Smaller Footprint Reduced Fuel

Consumption Reduced Emissions Reduced Noise Increased Safety

Read about the PowerRing™ Marine Propulsion System for Workboats at www.ecomarinepropulsion.com


http://www.ecomarinepropulsion.com/

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Custom motors and power electronics

Rugged packaging, including designs for subsea deployment

High uptime, long life


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TeraTorq® High Performance Motors and Generators

Designed for long life use in harsh environments – rugged, sealed, and highly shock tolerant

Propriety design provides as much as 5X reductions in size and weight compared to motors and generators from other vendors

Low rotor inertia enables unmatched, precise control

High efficiency with direct liquid cooling, eliminating the need for a dedicated heat exchanger and blower

Scalable platform design with selectable mounting, shaft interface, housing, and cable entries

TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged more than 4,000,000 hours of rugged field use.


TeraTorq® High Performance Motors and Generators

Compact and rugged high power motors based on a field proven scalable design

7 standard diameters with incremental length for added torque

13xx series: 13” diameter 160 to 1,200 ft-lbs

14xx series: 19” diameter 300 to 2,000 ft-lbs

26xx series: 26” diameter 1,500 to 6,000 ft-lbs





The same machine functions well as a motor or a generator

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Variable Speed Generator (VSG) Operation

Eliminate need for synchronization equipment and processes

System power can be independently regulated from multiple generators running at different speeds and voltages

Boost rectifiers convert output to regulated DC for drive lineup, so frequency doesn’t matter

Built-in fault protection

Reduce engine wear and maintenance

Reduce size and weight

Reduce fuel consumption and emissions

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CAT C32 engine with a TeraTorq® generator

About 5 feet shorter and about 8000lb lighter than ‘standard’ genset

The Most Advanced Modular Drive System

The image on the right features multiple racks of TIM-270s, or TIMs (TeraTorq® Inverter Modules).

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TIMs

200kW / 250Hp power “building blocks”, typically deployed in arrays

TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts you need to stock. Any TIM can be perform:

AC/DC Rectification

DC/AC Inversion

DC/DC Power Balancing

TIMs are used to:

Drive motors

Transfer power from a generator or other source

Transfer power to/from a switchboard or a battery bank

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TIMs

Designed for continuous “always on” redundant, fail-safe system operation

The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately

Such a failure will still yield continued system operation and avoid emergency equipment shutdown

TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.

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TFMs (TeraTorq® Frame Modules)

TFMs hold up to 4 TIMs

About 49” tall, 30.5” deep, 10” wide

All module connections are blind mate quick disconnect for safe and foolproof operation

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TCM (TeraTorq® Control Module)

Controls the operation of TIM lineups, which may be connected to motors, generators, renewable energy sources, batteries, ultracaps, switchboards, etc

Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection

Support for web based data collection, troubleshooting, and preventative maintenance programs

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Custom Solutions

Custom PM motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management, transmission, size and packaging requirements.

FAQs

Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?

Yes you can (although we would like you to consider all of our equipment, including our motors and generators, our drives are compatible with products from other manufacturers).

Can a TIM really be replaced by non-factory personnel?

Yes. After following your defined safe lockout procedure for the drive line, just push a button and pull the handle to remove, and then slide a replacement in.

Can I use my own housing for my TIMs, TFMs, and TCMs?

Yes. we will assist your design efforts and support the deployment of the equipment within your own housing.

Also we sell rack systems and cabinets, and we have partners who also sell racks and cabinets for our power electronics.

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FAQs (con’d)

If a TIM fails, does my system stop operating?

No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.

Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?

No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.

Can this drive and power electronics system function as a Microgrid?

Yes. TIM systems support power being supplied from one or multiple sources, including transformers, switchboards, grid connections, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.

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Summary

TeraTorq® Motors and generators are available up to 214,400ft-lb Customizations include selectable mounting, shaft interface, housing, and

cable entries

Custom designed motors, generators, and power electronics are also available

Our high performance equipment provides significant advantages around Size, Weight, Control, Efficiency

Up time, Reliability, Ruggedness

TIMs/TFMs/TCMs Power and control Comprehensive Power motors or 3rd party motors

“Always on”

Web based monitoring, control

Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd party motors

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Comprehensive Power

Let us power your system.

Jeff Sable, Director Sales and Marketing (508) 460-0010 [email protected]

@jeffsable on Twitter

mailto:[email protected]

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Comprehensive Power Introduction Q1 2013