Comprehensive Power Introduction Q4 2012

POWER IT UP.

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Introduction to Comprehensive Power

Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives.

We provide solutions to the global oilfield, military, marine propulsion and renewable energy industries.

Founded in 1998, located in 40,000 square feet across 3 facilities in Marlborough, MA

We Invent and Produce Unique Solutions

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Superior Results from Comprehensive Power Permanent Magnet (PM) Motor Systems

More Power within Less Space and Less Weight

Better Control

Lower operating costs

Higher Uptime

Safe operation

Ecologically clean power

Comprehensive Power Proprietary

Hollow bore shaft TeraTorq® Motor


What is our solution for the drilling industry?

Drilling and production with lower fuel consumption and reduced environmental impact. Reduced fuel consumption Less space required/lighter weight Faster setup time Less down time Reduced Maintenance Safer operation

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CPI TeraTorq® motors, in green, on skids with pumps


CPI and Renewable Energy

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Renewable Energy - Wind

Lightweight with high efficiency, PM Generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.

Generator acts as a motor to spin turbine during startup conditions.

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Renewable Energy – Hydrokinetics

A Comprehensive Power TeraTorq® generator and custom drive electronics (yellow, in center of turbine) converts hydrokinetic energy into electricity.

The ORPC TidGen system is the first grid connected tidal generation system in the US.

ORPC’s TidGen system being placed into the Ocean. TeraTorq® generator, yellow, in center

of turbines, is sealed for subsea operation.


CPI and Military

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CPI and Marine Propulsion – www.ecomarinepropulsion.com

Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards

and switchgear. Formed in 1981, they have designed and built over 10,000 control panels

covering a broad electrical spectrum. Their strength is in complex and innovative

applications, especially where custom design and engineering is a requirement. The

company has vast experience in marine switchboards and controls and has built to ABS and

USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,

dredges, riverboats, ferries, pleasure craft and military vessels.

EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses

whose complementary expertise is the force behind marine electric propulsion and a pioneer

for the application of alternative green power sources for the tug/barge marketplace and

beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,

reduced emissions, lower maintenance costs, simplicity of operation and improved vessel

environment with regard to noise and onboard sound level reductions.

Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent

magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an

enabling supplier and partner of leading firms in the mobile power, distributed power and renewable

energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied

power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind

turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.

The Force behind Marine Electric Propulsion

Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering

partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have

engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now

entered the international marketplace, with units under design for service in the Far East, and Eastern

Europe, and is pioneering the application of alternative "green" power sources for the tug/barge

marketplace worldwide. The firm has also expanded its product range with the introduction of new,

high technology harbor and offshore tug designs.


http://www.ecomarinepropulsion.com/


CPI Motors, Generators, and Drive Electronics

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TeraTorq® Motors and Generators

Designed for use on oil rigs and other harsh environments – rugged, sealed, and highly shock tolerant

Optional hollow shaft facilitates compact coaxial deployment

Propriety design provides as much as 5X reductions in size and weight compared to other motors and generators

Direct liquid cooling eliminates the need for a dedicated heat exchanger and blower

Scalable platform design with dozens of different motor and power sizes, up to 20,000 Hp, up to 214,400 ft-lb

TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. A TeraTorq® generator is being used subsea as part of the first US grid connected ocean tidal generation system announced in September 2012, and TeraTorq® generators were used on related subsea prototype projects since 2010.

TeraTorq® motors and generators have logged more than 4,000,000 hours of rugged field use.


Variable Speed Generator (VSG) Operation

Reduce size and weight on rig or vessel

Reduce fuel consumption

Reduce emissions

Reduce noise

Reduce engine wear


CAT C32 engine with a TeraTorq® generator

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Custom Solutions

Custom PM Motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management or transmission requirements, or meet size and packaging requirements.

The Most Advanced Modular Drive System

The image on the right features multiple racks of TIM-270s, or TIMs (TIMs are TeraTorq® Inverter Modules).


TIMs

200 kW / 250 Hp power conversion and control “building blocks”, typically deployed in arrays

TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts you need to stock. Any TIM can be perform:

AC/DC Rectification

DC/AC Inversion

DC/DC Power Balancing

TIMs are used to: Drive motors

Transfer power from a generator or other source

Transfer power to/from a switchboard or a battery bank


TIMs

Designed for durability and for continuous, fail-safe operation, even in the unlikely event of a component failure

The failure of a TIM-270 in a multiple TIM-270 system only decreases the system power proportionately

Such a failure will still yield continued system operation and avoid emergency equipment shutdown

TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.


TFMs (TeraTorq® Frame Modules)

TFMs hold up to 4 TIMs

All module connections are blind mate quick disconnect for safe and foolproof operation and maintenance


TCM (TeraTorq® Control Module)

Controls the operation of TIMs, which are connected to motors, generators, etc

Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection


Example Drive Lineup for Hybrid Drill Rig


Example Drive Lineup for Diesel Electric Tug Boat

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EcoMarine Propulsion Systems Corp. Proprietary

FAQs

Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?

Yes you can (although we would like you to consider all of our equipment, including our motors and generators, you are not required to do so).

Can a TIM really be replaced by non-factory personnel?

Yes. After following a safe lockout procedure for the drive line, push the red button and pull the handle to remove.

Can I use my own housing for my TIMs, TFMs, and TCMs?

Yes. We do sell our TD800 rack system which houses up to 3 TFMs, and up to 12 TIMs, and multiple TD800s can be connected, but we will assist your design efforts and support the deployment of the equipment within your own rack system.


FAQs (con’d)

If a TIM fails, does my system need to be restarted?

No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.

Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?

No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.

Can this drive and control system function as a Microgrid?

Yes. TIM systems support power being supplied from one or multiple sources, including transformers, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.



Comprehensive Power

Jeff Sable, Director Sales and Marketing (508) 460-0010 x706 [email protected]

mailto:[email protected]

Business

Comprehensive Power Introduction Q4 2012