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Introduction to the most innovative power electronics drive lineup and and permanent magnet motors/generators for mobile power and mobile generation. Comprehensive Power products provide significant economic and environmental to clients in the drilling, marine propulsion, military, and renewable energy industries.
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POWER IT UP.
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Comprehensive Power Proprietary
Introduction to Comprehensive Power
Comprehensive Power is a leading designer and manufacturer of high-performance permanent magnet motors, generators, controls and drives
We provide enabling technology to the global oilfield, military, marine propulsion and renewable energy industries
We were founded in 1998, and are located in Marlborough, MA
We Invent and Produce Unique Solutions which are Manufactured in the USA
Drilling and production with lower fuel consumption and reduced environmental impact.
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TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
Faster setup time “Always On” resilient power electronics Reduced Maintenance Less space required/lighter weight Reduced fuel consumption Safer operation for crew
Comprehensive Power Proprietary
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Comprehensive Power Proprietary
Lightweight with high efficiency, generators from Comprehensive Power are deployed on each of the two wind turbines in the picture.
TeraTorq® generator, yellow, in center of turbines on right, is sealed for subsea operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
dredges, riverboats, ferries, pleasure craft and military vessels.
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
The Force behind Marine Electric Propulsion
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Comprehensive Power Proprietary
“Always On” / High Uptime
Reduced Maintenance Reduced Weight and
Smaller Footprint Reduced Fuel
Consumption Reduced Emissions Reduced Noise Increased Safety
Read about the PowerRing™ Marine Propulsion System for Workboats at www.ecomarinepropulsion.com
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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Comprehensive Power Proprietary
Custom motors and power electronics
Rugged packaging, including designs for subsea deployment
High uptime, long life
We provide enabling technology to the global oilfield, renewable energy, marine propulsion, and military industries.
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TeraTorq® High Performance Motors and Generators
Designed for long life use in harsh environments – rugged, sealed, and highly shock tolerant
Propriety design provides as much as 5X reductions in size and weight compared to motors and generators from other vendors
Low rotor inertia enables unmatched, precise control
High efficiency with direct liquid cooling, eliminating the need for a dedicated heat exchanger and blower
Scalable platform design with selectable mounting, shaft interface, housing, and cable entries
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and generators have logged more than 4,000,000 hours of rugged field use.
Comprehensive Power Proprietary
TeraTorq® High Performance Motors and Generators
Compact and rugged high power motors based on a field proven scalable design
7 standard diameters with incremental length for added torque
13xx series: 13” diameter 160 to 1,200 ft-lbs
14xx series: 19” diameter 300 to 2,000 ft-lbs
26xx series: 26” diameter 1,500 to 6,000 ft-lbs
31xx series: 32” diameter 3,000 to 24,000 ft-lbs
39xx series: 42” diameter 6,000 to 54,000 ft-lbs
52xx series: 54” diameter 12,000 to 96,000 ft-lbs
78xx series: 74” diameter 26,000 to 214,000 ft-lbs
The same machine design functions well as a motor or a generator
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Comprehensive Power Proprietary
Variable Speed Generator (VSG) Operation
Eliminate need for synchronization equipment and processes
System power can be independently regulated from multiple generators running at different speeds and voltages
Boost rectifiers convert output to regulated DC for drive lineup, so frequency doesn’t matter
Built-in fault protection
Reduce engine wear and maintenance
Reduce size and weight
Reduce fuel consumption and emissions
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Comprehensive Power Proprietary
CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter than ‘standard’ genset
The Most Advanced Modular Drive System
The image on the right features multiple racks of TIM-270s, or TIMs (TeraTorq® Inverter Modules).
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Comprehensive Power Proprietary
TIMs
200kW / 250Hp power, 9”x9”x25” modules, typically deployed in arrays
TIM-270 modules are fully interchangeable with each other, reducing the number of spare parts needed to stock. Any TIM can be perform:
AC/DC Rectification
DC/AC Inversion
DC/DC Power Balancing
TIMs are used to:
Drive motors
Transfer power from a generator or other source
Transfer power to/from a switchboard or a battery bank
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Comprehensive Power Proprietary
Theory of Operation - TIMs
Each module has 6 power terminals DC plus, minus and ground 3 AC (input / output) phases
Connected to DC by IGBT switches
Current can flow in any direction based on switch control IGBTs switch rapidly with Pulse Width Modulation (PWM)
control Output is smoothed by phase inductors Harmonics are actively controlled and reduced
AC voltage is between DC plus and minus
AC phases provide or draw current on command, at any frequency from DC to 1,000 Hz Modules automatically balance loads when connected in
parallel Can draw power from lower AC voltages with active power
factor correction
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05/02/2013 Comprehensive Power Proprietary
Motor Terminal Voltage with TIMs
Phase inductors in each TIM locally filter and contain the high frequency
Eliminates many of the problems seen with inverter driven motors
Eliminates the need for special cables and shielding
Comprehensive Power Proprietary Page 13
05/02/2013
TIMs
Designed for continuous “always on” redundant, fail-safe system operation
The unlikely event of a failure of a TIM-270 in a multiple TIM system only decreases the system power proportionately
Such a failure will still yield continued system operation and avoid emergency equipment shutdown
TIM-270 modules can safely and easily be swapped or replaced by anyone; no factory certification or special training is required. Replacing a TIM-270 is a simple “plug and play” operation.
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Comprehensive Power Proprietary
TFMs (TeraTorq® Frame Modules)
Modular, expandable drive mounting system
Power
Liquid cooling
Control
TFMs hold up to 4 TIMs
About 49” tall, 30.5” deep, 10” wide
All module connections are blind mate quick disconnect for safe and foolproof operation
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Comprehensive Power Proprietary
TCM (TeraTorq® Control Module)
Controls the operation of TIM lineups, which may be connected to motors, generators, renewable energy sources, batteries, ultracaps, switchboards, etc
Provides information to/from a system controller via the Modbus Application Protocol (MBAP) over an Ethernet TCP/IP connection
Support for web based data collection, troubleshooting, and preventative maintenance programs
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Comprehensive Power Proprietary
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Comprehensive Power Proprietary
Custom Solutions
Custom PM motors and generators are designed and manufactured to support power, speed, size, weight, operational, and environmental requirements. Custom drive and control electronics can address specific power management, transmission, size and packaging requirements.
FAQs
Can I use TIM drive lineups with motors or generators that are not manufactured by Comprehensive Power?
Yes you can (although we would like you to consider all of our equipment, including our motors and generators, our drives are compatible with products from other manufacturers).
Can a TIM really be replaced by non-factory personnel?
Yes. After following your defined safe lockout procedure for the drive line, just push a button and pull the handle to remove, and then slide a replacement in.
Can I use my own housing for my TIMs, TFMs, and TCMs?
Yes. we will assist your design efforts and support the deployment of the equipment within your own housing.
Also we sell rack systems and cabinets, and we have partners who also sell racks and cabinets for our power electronics.
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Comprehensive Power Proprietary
FAQs (con’d)
If a TIM fails, does my system stop operating?
No. In the unlikely event of a TIM failure, the remaining TIMs will continue to operate, and the drive lineup will have proportional power available.
Does a TIM need to be programmed or require a hardware modification to perform an AC/DC conversion or another function?
No. Any TIM can perform any function, and any TIM can be placed in any TFM slot. The TIM’s function is controlled by a TCM which is part of the drive lineup.
Can this drive and power electronics system function as a Microgrid?
Yes. TIM systems support power being supplied from one or multiple sources, including transformers, switchboards, grid connections, generators and battery banks. Power can be distributed to multiple loads, including hotel loads, MCCs, motors and battery banks.
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Comprehensive Power Proprietary
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Summary
TeraTorq® Motors and generators are available up to 214,400ft-lb Customizations include selectable mounting, shaft interface, housing, and
cable entries
Custom designed motors, generators, and power electronics are also available
Our high performance equipment provides significant advantages around Size, Weight, Control, Efficiency
Up time, Reliability, Ruggedness
TIMs/TFMs/TCMs Power and control Comprehensive Power motors or 3rd party motors
“Always on”
Web based monitoring, control
Support for heterogeneous system design - TIMs can drive TeraTorq® and 3rd party motors
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Comprehensive Power
Let us power your system.
Jeff Sable, Director Sales and Marketing (508) 460-0010 [email protected]
@jeffsable on Twitter