Taking Manufacturing Process Planning to the Next Level

© 2016 Aras aras.com

Taking Manufacturing Process Planning to the Next Level

Maya Cariyappa

© 2016 Aras aras.com

Agenda

Solution Overview

▫ Challenges

▫ Aras Manufacturing Process Planning – Key Use Cases

Demo

Benefits

Q&A

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The Challenge

Disconnected Engineering / Manufacturing data and processes

▫ Manual MBOM authoring

▫ No EBOM / MBOM reconciliation

▫ No MBOM / Process Plan synchronization

▫ No Process Plan / Work Instruction integration

▫ Huge traceability gaps

▫ Unmanaged manufacturing data everywhere

▫ Archaic, manual authoring environments

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Aras Manufacturing Process Planning

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Manufacturing Process Planning [MPP] is a new Aras application built from the ground up to address:

▫ Integration of manufacturing data and processes in PLM

▫ Graphical Process Plan, MBOM and Work Instruction authoring

▫ EBOM / MBOM reconciliation

Expected availability: May 2016

Key Use Case: Process Planning

Version controlled Process Plans

▫ With Operations, Steps

▫ Consume Parts

▫ Utilize Resources

▫ Reference Documents, Skills, etc.

▫ Produced Parts / Assemblies

Concurrent Work Instruction authoring

▫ Synchronize Process Plan elements with instructions

▫ Include text, media and tabular content

▫ Publish to PDF or web

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Key Use Case: Manufacturing BOMs

Version controlled MBOM derived from EBOM

1. Drag & drop restructuring

2. Concurrent Process Plan and MBOM creation

3. Transaction based MBOM creation via MCO [Future]

EBOM/MBOM reconciliation

▫ Real-time, automatic reconciliation indicators

▫ Report EBOM parts not consumed in MBOM and vice versa

▫ Account for Quantity Split, Increase, phantoms, etc.

Plant-specific MBOMs (and Process Plans)

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Why create an MBOM?

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Door Assembly

Frame Assembly

Hinge

Vertical Frame

Knob

Door

Hardware Assembly

Horizontal Frame

Latch

2

2

6

EBOM(As-Designed)

MBOM(As-Planned)

Horizontal

Vertical Frame - Rt

3

3

3

3

Vertical Frame

Vertical Frame - Lt

Door Assembly

Frame Assembly

Door - Rt

Vertical Frame

Door Slab

Hinge

Latch

Door Slab

Hinge

Door - Lt

Knob

Pin6

Hinge

Hinge

Concurrent Process Plan/MBOM

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Process Plan Door Rt

OP10 OP20

OP20

Process Plan Door Lt

OP10Hinge

Knob

Door Slab

Hinge

Latch

Door SlabDoor Rt

Door Lt

Process Plan

Consumed Parts

Process Plan Door Assembly

OP10 OP20 OP30 OP40Door Lt

Pin

Door Rt

Frame Assembly

Door Assembly

Produced Part

OP10

OP10 OP20

Process Plan Vertical Frame Lt

OP20Hinge

Vertical Frame

Hinge

Vertical FrameVertical Frame Rt

Vertical Frame Lt

Process Plan Vertical Frame Rt

OP10 OP20 OP30

Vertical Frame Rt

Vertical Frame Lt

Frame AssemblyProcess Plan Frame Assembly

Horizontal

Concurrent Process Plan/MBOM

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Horizontal

Vertical Frame - Rt

3

3

3

3

Vertical Frame

Vertical Frame - Lt

Door Assembly

Frame Assembly

Door - Rt

Vertical Frame

Door Slab

Hinge

Latch

Door Slab

Hinge

Door - Lt

Knob

Pin6

Hinge

Hinge

Aras Manufacturing Process Planning

Demo

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© 2016 Aras aras.com

Process Plan Tree

Work Instruction

Workbench

Process Plan View

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MBOM

Workbench

Reconciliation Status

MBOM View

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EBOMReconciliation

Status

EBOM View

Benefits

Bridge the gap between engineering and manufacturing

▫ Eliminate error-prone manual processes

▫ Prevent time consuming and costly EBOM/MBOM conflicts

Synchronize Process Plans, MBOMs and Work Instructions

▫ Start anywhere, switch between views

▫ Changes are reflected across all three views

Preserve As-Designed to As-Planned Traceability

▫ Automatic reconciliation

▫ Manufacturing view of EBOM, Engineering view of MBOM

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