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© 2016 Aras aras.com
Taking Manufacturing Process Planning to the Next Level
Maya Cariyappa
© 2016 Aras aras.com
Agenda
Solution Overview
▫ Challenges
▫ Aras Manufacturing Process Planning – Key Use Cases
Demo
Benefits
Q&A
© 2016 Aras aras.com
The Challenge
Disconnected Engineering / Manufacturing data and processes
▫ Manual MBOM authoring
▫ No EBOM / MBOM reconciliation
▫ No MBOM / Process Plan synchronization
▫ No Process Plan / Work Instruction integration
▫ Huge traceability gaps
▫ Unmanaged manufacturing data everywhere
▫ Archaic, manual authoring environments
Aras Confidential aras.com
Aras Manufacturing Process Planning
© 2015 Aras aras.com5
Manufacturing Process Planning [MPP] is a new Aras application built from the ground up to address:
▫ Integration of manufacturing data and processes in PLM
▫ Graphical Process Plan, MBOM and Work Instruction authoring
▫ EBOM / MBOM reconciliation
Expected availability: May 2016
Key Use Case: Process Planning
Version controlled Process Plans
▫ With Operations, Steps
▫ Consume Parts
▫ Utilize Resources
▫ Reference Documents, Skills, etc.
▫ Produced Parts / Assemblies
Concurrent Work Instruction authoring
▫ Synchronize Process Plan elements with instructions
▫ Include text, media and tabular content
▫ Publish to PDF or web
© 2015 Aras aras.com6
Key Use Case: Manufacturing BOMs
Version controlled MBOM derived from EBOM
1. Drag & drop restructuring
2. Concurrent Process Plan and MBOM creation
3. Transaction based MBOM creation via MCO [Future]
EBOM/MBOM reconciliation
▫ Real-time, automatic reconciliation indicators
▫ Report EBOM parts not consumed in MBOM and vice versa
▫ Account for Quantity Split, Increase, phantoms, etc.
Plant-specific MBOMs (and Process Plans)
© 2015 Aras aras.com7
Why create an MBOM?
Aras Confidential aras.com8
Door Assembly
Frame Assembly
Hinge
Vertical Frame
Knob
Door
Hardware Assembly
Horizontal Frame
Latch
2
2
6
EBOM(As-Designed)
MBOM(As-Planned)
Horizontal
Vertical Frame - Rt
3
3
3
3
Vertical Frame
Vertical Frame - Lt
Door Assembly
Frame Assembly
Door - Rt
Vertical Frame
Door Slab
Hinge
Latch
Door Slab
Hinge
Door - Lt
Knob
Pin6
Hinge
Hinge
Concurrent Process Plan/MBOM
Aras Confidential aras.com9
Process Plan Door Rt
OP10 OP20
OP20
Process Plan Door Lt
OP10Hinge
Knob
Door Slab
Hinge
Latch
Door SlabDoor Rt
Door Lt
Process Plan
Consumed Parts
Process Plan Door Assembly
OP10 OP20 OP30 OP40Door Lt
Pin
Door Rt
Frame Assembly
Door Assembly
Produced Part
OP10
OP10 OP20
Process Plan Vertical Frame Lt
OP20Hinge
Vertical Frame
Hinge
Vertical FrameVertical Frame Rt
Vertical Frame Lt
Process Plan Vertical Frame Rt
OP10 OP20 OP30
Vertical Frame Rt
Vertical Frame Lt
Frame AssemblyProcess Plan Frame Assembly
Horizontal
Concurrent Process Plan/MBOM
Aras Confidential aras.com10
Horizontal
Vertical Frame - Rt
3
3
3
3
Vertical Frame
Vertical Frame - Lt
Door Assembly
Frame Assembly
Door - Rt
Vertical Frame
Door Slab
Hinge
Latch
Door Slab
Hinge
Door - Lt
Knob
Pin6
Hinge
Hinge
Aras Manufacturing Process Planning
Demo
© 2013 Aras aras.com11
© 2016 Aras aras.com
© 2016 Aras aras.com
Process Plan Tree
Work Instruction
Workbench
Process Plan View
© 2016 Aras aras.com
MBOM
Workbench
Reconciliation Status
MBOM View
© 2016 Aras aras.com
EBOMReconciliation
Status
EBOM View
Benefits
Bridge the gap between engineering and manufacturing
▫ Eliminate error-prone manual processes
▫ Prevent time consuming and costly EBOM/MBOM conflicts
Synchronize Process Plans, MBOMs and Work Instructions
▫ Start anywhere, switch between views
▫ Changes are reflected across all three views
Preserve As-Designed to As-Planned Traceability
▫ Automatic reconciliation
▫ Manufacturing view of EBOM, Engineering view of MBOM
Aras Confidential aras.com