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Value Driven Manufacturing. Taking www.d2dinternational.com D2D International. Company Profile Manufacturers and exporters of woven and knitted garments. APPAREL MANUFACTURING to a whole new level

Taking APPAREL MANUFACTURING - D2D International

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Page 1: Taking APPAREL MANUFACTURING - D2D International

V a l u e D r i v e n M a n u f a c t u r i n g .

Taking

www.d2dinternational.com

D2D International. Company Profile

Manufacturers and exporters of woven and knitted garments.

APPAREL MANUFACTURINGto a whole new level

Page 2: Taking APPAREL MANUFACTURING - D2D International

Our Company

D2D International was established in the year of 2006 by

visionary, young and dynamic entrepreneur Mr. Sasi. Our

comprehensive and fully-integrated garment manufacturing

channel includes Knitting, Dyeing, Printing, Embroidery and

Garmenting with a monthly capacity of 1.5 million pcs includes

our product ranges for Children’s, Ladies and Men’s.

Backed by the huge team of 1500 people, we have been able to

carve a niche in industry. Their hard work, dedication, sincerity

and in-depth market knowledge has placed among the known

market players. R&D, Production, Quality Controllers, Tailors

and also a skilled staff are the part of our big team. These

professionals are trained on regular basis, so that they can keep

peace with the changing market trends and business scenario.

We own a well-equipped and modern infrastructural facility, which

enable us to carry out our business operations in smooth and efficient

manner. In order to maintain hassle-free business operations, we have

segregated entire infrastructural unit into varied departments, which

are handled by the experienced staff. Machines that are used by us also

sent for servicing on regular basis, so that their optimum performance is

maintained in a long run.

Estd. 2006

D2D International was incorporated in the year 2006

1500 EMPLOYEES

D2D is a family of 1500 employees who are growing along with the company.

Vision

Mission

To be globally reputed apparel manufacturer, including distinctive recognition for Product, Performance, Processes and People.

Achieve profitable growth through Productivity, Innovation, Quality, Consistency and Commitment

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Page 3: Taking APPAREL MANUFACTURING - D2D International

Sasi.

Our Values:

Customer satisfaction and delight.

Superior quality of performance.

Concern for the environment and the community.

Passionate about excellence.

From the Director’s Desk

Ethical from star t to f inish

D2D International conceived based

on ethical trade and corporate social

responsibility. We believe in being

transparent and “knowing” who our

sources are. Our relationship with our

clients are based on mutual respect,

shared ideas and the desire for all to

prosper. We strongly believes in Quality

& Commitment, thus takes us today a

leading manufacturer and exporter of

Knitted garments with annual turnover of

USD 20 million.

We at D2D International take the privilege

to be a part of the fashion supply to

across the leading global clients.

“Behind every successful brand, stands a reliable manufacturer “

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Consistency in Quality and Service

We believe in improving the peoples quality of life

through our products and excellent services remained

our driving force. It is our relentless spirit of enterprise,

boundless enthusiasm, grit and determination to live the

dream that enabled us to add a new dimension to our

philosophy - where commitment leads, achievement.

The enthusiasm and dynamism of the experience and

technically qualified staff coupled with consistency in

quality and prompt service has earned the company the

respect of a large number of customers. For us quality

plays a vital role.

Our Revenues & Production Capacity

With the ever growing market, we expanded our infrastructure and increased our production capacity to match the requirements of the Global standard. Thus enabling us to seamlessly cater to our customers with the consistent quality and on time shipments every time. Today we have reached $20 Mil USD turnover business mark through our dedicated staff members and employees relentless work effor ts.

Growth

Production Capacity

1,500,000 Pcs per monthCurrent Capacity

.60 million pcs

Ave

rage

Mon

thly

Cap

acit

y

2015-2016

.80 million pcs

2016-2017

.95 million pcs

2017-2018

1.3 million pcs

2018-2019

Our Market

USA

UK

EUROPE

MIDDLE EAST

Revenue

Production capacity

(in millions)

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Page 5: Taking APPAREL MANUFACTURING - D2D International

Rotary Printing

Placement Printing

Embroidery Cutting Sewing Finishing

Our knitting division is equipped with advanced machines from

Germany’s Mayer & Cie with a monthly capacity of 100 tons could

produce Cotton and Cotton blends like Polyester, Viscose, Model

fabrics.

We could produce Single jersey, Single jersey with Elastane, Interlock,

Brush back, Loop back, 1x1 Rib, 2x2 Rib, Waffle, Yarn dyed and

Jacquard fabrics. Special finishes like Sueding, Peaching, and Raising

could be done based on the customers’ requirements

Yarn

We source our top-quality combed Yarn

from the industry leading Spinning Mills

around our Facility.

We have a complete infrastructure facility from designing the garments to delivery. In-house production process includes design house, knitting, dyeing, cutting, embroidery, printing, sewing and finishing under one roof to ensure quality in every process and timely delivery.

Our state of the art production facilities of 40 sewing lines with a monthly capacity of 1.5 million fashion garments & 0.6 million pieces of Underwear.

Design to delivery under one roof

Knitting

Yarn Knitting Dyeing Heat Setting

INFRASTRUCTURE FACILITY

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Our full-fledged processing and finishing unit have the ability to process both tubular and open width fabrics.

Our Processing and Finishing range is equipped with reliable and incredibly robust machineries from Fong’s – Germany with a monthly capacity of 15 tons of Cotton and Blended fabrics per day.

We can proudly say India’s one & only 10 chamber Stenter finish machine from Germany’s Monfongs gives best finish for Cotton blend fabrics including double padding Dip wash, Weft straightening and 10 chamber Stenter processes to get the great finish to our knitted fabrics.

Dyeing Heat Setting

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In-house testing facilities:

All our fabrics and accessories are tested in our in-house and third party laboratories such as SGS, ITS and BV to make sure they’re all defects free.

Testing Lab

We are incredibly committed to upholding the highest quality standards in all our production processes to meet the global standard.

We practice the Lean manufacturing system in our production lines to increase our efficiency and at the same time to reduce the mistakes.

We are also following the Bar code manufacturing system to monitor our output efficiency every second.

QUALITY POLICY & STANDARDS

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Our well-equipped printing plan consists of both Manual and Automated printing machines from S-ROQ, Portugal with a capacity of 40 thousand impressions per day.

Types of Printing:Pigment prints Glitter PrintNon – PVC Print Radium print ( Glow in dark )Discharge print Sublimation printFlock print Hi Density print Foil print

Printing

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Modern machinery from Barudan ( Japan ) along with a highly technical work force could deliver a variety of embroidering techniques including Bridge laser, hand sequence and manual embroidery could deliver up to 10 thousand pieces per day.

Embroidery

Warehouse

Cutting

We are having 250 tons of Fabric storing capacity & we use Toyota’s advanced pneumatic machine for handling our fabric rolls to place in our shelves by eliminating the human stress successfully.

Our leading-edge Morgan automated cutting machine from Italy can cut up to 100 thousand pieces per day.

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Our state of art garment manufacturing facilities staffed with highly dynamic & skilled workforce working towards tailoring excellence. Our garmenting division produces a wide-range of Knitted outer wear and inner wear for a range of styles including infants, Boys, Girls, Women & Men.

We are having totally 40 sewing lines with advanced Japanese built sewing machines like Brother, Juki, Yamato, Pegasus and Kansai operated by our adept workforce help accelerate the production.

Sewing

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We ensure that every garment passes through a metal detector prior to our packing, keeping in mind the safety norms to avoid the menace of a small metal particles mainly comes from sewing needles.

RFID scanning are available to track each and every single size garment with exact amount of quantities present in the packed carton with 99.9% accuracy.

Metal Free - Airport Zone RFID

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Page 13: Taking APPAREL MANUFACTURING - D2D International

Accr

edit

atio

ns.

Clie

nts.

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Sustainability

Green energy f rom solar power

Rain water har vest ing wi th 2 .5 mi l l ion l i t re Re - use our processed water to the agr icul ture ac t iv i t ies

Corporate Social Responsibility

Women EmpowerementWomen have always been the driving force of life, and our goal is to reflect the same in our facility which comprises of 60% of Women Employees. Our homely hostel houses and our hygienic kitchen provides scrumptious and healthy meals to all our employees every single day. Our in-house doctor conducts regular check ups to ensure health and safety of our employees.

Education & HealthcareOur employees’ health and well being is our utmost priority, medical support is given to all our employees when in need to make sure they are healthy.

Our CSR program give utmost importance for educating our employee’s children who are in need. We believe education will definitely bring a big change in their lives.

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Page 15: Taking APPAREL MANUFACTURING - D2D International

D2D International

© 2020 All Rights Reserved.

India

D.No.6/139-A, MSS Industrial Estate, Kuppuchipalayam, Allalapuram road, Veerapandi (Po),Tirupur, Tamilnadu, India - 641 605

P : +91 70944 49003

M : [email protected]

W : www.d2dinternational.com

www.d2dinternational.com

D2D International. Company Profile