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III. Economic evaluation of different types of buildings on the outcome of finishing beef cattle

Dan LoyProfessor of Animal ScienceDirector, Iowa Beef Center

Iowa State University

Five Systems Analyzed• Earthen lot with no shelter…windbreak only

• Earthen lot with a shed for shelter

• Concrete lot with a shed

• Total confinement with solid concrete floor

• Total confinement with slatted floor

Costs/assumptions

• 1 USD $ = 2.32 R$

• 1 R$ = $.43

• Interest rates 10%

Assumptions Common to All• Fencing costs are the same for all. Cost = R$76/m.

• Site preparation = R$ 4.64 per head

• Concrete cost costs = R$ 606/m3

• Concrete depth = 10.2 cm

• Earth volumes for settling basin and detention basin construction = volume of liquid to handle

Assumptions Common to All• 150 head per pen

• .3 m of bunk space per head

• 1 gate per pe

• 1 waterer per pen

• 100% of rainfall runs off

• Environmental control facilities designed per DNR regs (for once a year pumping)

6

Earthen Lot with Shed

Open lot (150) head

Open lot (150) head

Fenceline bunk

Windbreak fence

Windbreak fence

Drive alley

Detention basin

Settling basin

Earthen Lot Assumptions

• 3.66 m concrete apron along length of bunk

• 13.9 sq m concrete pad around waterer

• 2.72 MT/yr-hd solid manure each year

• Lot with windbreak – 23.2 sq m per head lot space– 2.79 sq m per head mound space– Windbreak = R$ 34.80/ head

Earthen Lot Assumptions

• Lot with shed– 20.9 sq m/head outside, 2.3 inside– No concrete inside building– Building cost = R$388/sq m

9

Concrete Lot with Shed

D e t e n t i o n b a s i n

P a v e d l o t

S e t t l i n g a p r o n

D e t e n t i o n b a s i n

P a v e d l o t

S e t t l i n g a p r o n

Concrete Lot Assumptions• 1.85 sq m/head inside, 2.79 outside

• No feed alley

• No roof water gets on lot

• 4.1 MT/yr/hd solid manure

• Weekly scraping or oftener

11

Complete Confinement Building with Solid Floor

Complete Confinement Building• Total roof means no liquid manure to haul

• Total solid concrete floor

• 5.5 MT/yr/hd solid manure

• Solid hauling cost = R$8.88/MT

13

Complete Confinement Buildingwith Slatted Floor

Complete Confinement Buildingwith Slatted Floor

• No solid manure to haul

• Liquid manure = 24.6 l/day/hd

• Hauling cost = R$0.06/l

Change In Feed Intake Open Lot vs. Confinement

ISU 70-75 ISU 78-83 MN 70-76 MN 77-78 NB 74-75 MO 74-82 SOI 88-970

2

4

6

8

10

12

14

Change In Feed/Gain Confinement vs. Open Lot

ISU 70-75

ISU 78-83

MN 70-76

MN 77-78

NB 74-75 MO 74-82

SOI 88-97

-4

-2

0

2

4

6

8

Change In Feed/GainNo Shelter vs Shelter

ISU 70-75 ISU 78-83 MN 70-76 MN 77-78 H&G SOI 88-970

1

2

3

4

5

6

7

8

9

10

ADG Assumptions

Open OL/S, PC Conf

Yearlings 1.40909090909091 1.48636363636364 1.37272727272727

Calves 1.27272727272727 1.34090909090909 1.23636363636364

0.100.300.500.700.901.101.301.50

F/G Assumptions

Open OL/S, PC Conf

Yearlings 7.4 7 7.2

Calves 7 6.7 6.85

6.3

6.5

6.7

6.9

7.1

7.3

Rations

• Flexible feed storage– Modified distillers grains– Ground hay– Dry corn

– Supplement

Economic Analysis

• Initial investment

• Annualized costs

• Cost per head

• Yardage

• Environmental structures costs

Other costs• Feed costs ($R per MT)

• Bedding cost

• Labor, land, etc.

Other non-feed costs• Bedding-- $R 127/MT• Land Rent-- $R 1030/hectare• Wage rate $R32/hr

Other Non-feed Costs, per Head ($R/head) YEARLINGS CALVESVeterinary and health 18.50 22.30 Machinery and equipment 16.25 25.50

Marketing and miscellaneous 37.10 32.50 Total 71.85 80.30

Feed Costs

• Corn--$R 387/MT

• Hay--$R 199/MT

• Modified Distillers Grains (50% DM)-- $R 217/MT

• Supplement-- $R 1020/MT

Earthen Lot w/Windbreak

Earthen Lot w/ Shed Concrete Lot w/ Shed

Confinement Solid Floor

Confinement Slatted Floor

$-

$200

$400

$600

$800

$1,000

$1,200

$1,400

$1,600

$1,800

$2,000

Initial Investment Per Head by System and Size R$

750 head

1,500 head

5,000 head

Earthen Lot w/Windbreak

Earthen Lot w/ Shed Concrete Lot w/ Shed

Confinement Solid Floor

Confinement Slatted Floor

$-

$50

$100

$150

$200

$250

$300

$350

Ownership and Operating Costs (nonfeed) per Head(Two Turns of Yearling Steers), R$

750 head1,500 head5,000 head

Cost of gain with 2 turns of yearlings (days on feed = 152 to 164) R$

Earthen Lot w/Windbreak

Earthen Lot w/ Shed Concrete Lot w/ Shed Confinement Solid Floor

Confinement Slatted Floor

$1.84

$1.86

$1.88

$1.90

$1.92

$1.94

$1.96

$1.98

$2.00

$2.02

$2.04

750 head

1,500 head

5,000 head

Cost of gain with one turn of calves (days on feed = 194 to 207), R$

Earthen Lot w/Windbreak

Earthen Lot w/ Shed Concrete Lot w/ Shed Confinement Solid Floor Confinement Slatted Floor

$1.72

$1.74

$1.76

$1.78

$1.80

$1.82

$1.84

$1.86

$1.88

$1.90

$1.92

750 head

1,500 head

5,000 head

Breakeven Yardage Charge at 85% Capacity, R$

Earthen Lot w/Windbreak

Earthen Lot w/ Shed Concrete Lot w/ Shed Confinement Solid Floor

Confinement Slatted Floor

$-

$0.50

$1.00

$1.50

$2.00

$2.50

750 head

1,500 head

5,000 head

Breakeven Yardage Charge minus Manure Value (85% Capacity), R$

Earthen Lot w/Windbreak

Earthen Lot w/ Shed Concrete Lot w/ Shed Confinement Solid Floor

Confinement Slatted Floor

$-

$0.20

$0.40

$0.60

$0.80

$1.00

$1.20

$1.40

750 head

1,500 head

5,000 head

Initial Investment

• Earthen lot with windbreak has lowest initial investment

• Adding a shed doubles the costs

• Concrete with shed comparable to earthen lot with shed when environmental structures included

• Confinement highest investment

Overhead and Operation• Earthen lot advantage for small lot

• Earthen lots without shed or concrete lot were lowest cost for large lot

• Confinement had higher costs

• Yardage ranges from R$1.23-2.06 /head/day

Cost of Gain

• Incorporates animal performance

• Yearlings and calves similar

• Confinement has higher cost of gain

Environmental Structures

• Not needed on confinement

• Lowest for concrete lot with shed– 1/5 to 1/10 the cost of earthen lot structures

• Relative cost of structures– $50 was largest initial investment– 15% of pens lose more than $50/head– Maximum annual cost less than $5/head

Size of Feedlot• Subject to assumptions

– Many costs were linear

• 750 head lot– Already capturing most economies of scale

– Environmental savings may be short lived

• 5000 head lot– Economies of scale– Environmental and overhead

ISU Beef Feedlot Systems Manual

(PM-1867)

SummaryConstruction and Operational Factors

• Confinement systems have the highest initial investment

• Economies of size exist for runoff containment

• Operational costs are highest with the deep bedded housing mostly due to bedding costs

• The cost of shelter is justified in all systems

• To capture the value of initial investments in confinement producers must also capture and utilize increased manure nutrient values.

Key to Competitiveness with Confinement

Questions?Questions?

Dan LoyExtension Beef Specialist Director, Iowa Beef Center515-294-BEEFdloy@iastate.edu

www.iowabeefcenter.org

beefcenter@iastate.edu