THE DESIGN AND USE OF LEAN APPLICATIONS BUILT USING … · Yokoten –The Sharing Wall. Halfway...

THE DESIGN AND USE OF LEAN APPLICATIONS BUILT USING LOW-CODE AND NO-CODE

PLATFORMS

Morné Fourie

Morné Fourie

Halfway Production Centre

Customers Of The Halfway Production Centre

(Distance to Halfway Toyota 4Ways is 26.3 km & to Halfway Toyota Honeydew is 34.7km away)

Shared Site, 5 Companies

From Receiving To Storage

From Requisition To Kanban

From Takt to Dispatch

Dispatch To Dealership

Halfway Production Centre Purpose

1) 100% Complete and Accurate vehicle preparation for customer delivery in a known

reliable time.

2) Develop People with capability to improve their work every day

Halfway Production Centre Purpose

1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.

Halfway Production Centre Purpose

1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.

Halfway Production Centre Purpose

1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.

Halfway Production Centre Purpose

1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.

Halfway Production Centre Purpose

2) Develop People with capability to improve their work every day

Kaizen Wall – Before & After

Kaizen Rewards

Halfway Production Centre Purpose

2) Develop People with capability to improve their work every day

Kaizen – At The Gemba

Yokoten – The Sharing Wall

Halfway Production Centre Purpose

2) Develop People with capability to improve their work every day

Coaching at the Gemba

Halfway Production Centre Purpose

2) Develop People with capability to improve their work every day

Monthly – Strategy Meeting

Focus On Flowing Value to our Customer, Start In the Workshop

Drawing The Value Helped Us Understand the Problems.

Focus On Flowing Value to our Customer, Start In the Workshop

Focus On Flowing Value to our Customer, Start In the Workshop

Value Stream V1.0

Value Stream V5.1

16 Movements to get the vehicle through the Workshop

11 Movements to get the vehicle through

Focus On Flowing Value to our Customer, Start In the Workshop

Value Stream V6.1 – 7.1

Focus On Flowing Value to our Customer, Understand The Problem

Value Stream 7.1

Focus On Flowing Value to our Customer, Go to The Gemba

Focus On Flowing Value to our Customer, Looking For Solutions

Manual Digital

Focus On Flowing Value to our Customer, Looking For Solutions

HPC Check Standard

Focus On Flowing Value to our Customer, Looking For Solutions

I’m Sorry, Did you say Knack?

Focus On Flowing Value to our Customer, Experimenting

Can we Flow Value to our Customer?

1. Physical Check With Damage

2. P/T Per Complete Vehicle (24Min)

3. First Vehicle Done in Batch of 10

4. Last Vehicle Done In Batch of 10

Video 1 – Old Video 2 - New

Video 1 Video 2

09:15

09:15

20:57 04:10

05:20:39

05:34:28

33:27

01:32:30

1. Systems Used 11 5

2. Paperwork Time to Complete 12:30 6:34

3. Walks to the Same vehicle 3 1

Video 1 – Old Video 2 - New

Time Saved for Received Batch Of 10 311 (5:11:00)

Time Saved over the Volume of 300 Vehicles per month 9330 (156)

Workdays worth of Time Saved 18

More results

Focus On Flowing Value to our Customer, Outcome

When will you Start Using no-code platforms like Knack?

When will you Start Using no-code platforms like Knack?

Mike Moore

0

5

10

15

20

25

Before After

Physical Check & Damage Report

0

10

20

30

40

Before After

Time to Complete Vehicle

0

100

200

300

400

Before After

First Vehicle Ready Time

0

100

200

300

400

Before After

Time to finish batch of 10

Morné the developer?

PHP

Javascript

SQL.NETIIS

XML

C#

Python

Halfway Apps

The Citizen Developer

Morné FourieCITIZEN DEVELOPER

• Experiment• Refine and improve the

application• Doing Kaizen with the admin

alongside Kaizen with the physical work

• Collaborate with the team to feed ideas back into the app

• Respond quickly to suggestions and challenges

The Citizen Developer

David MaleCITIZEN DEVELOPER

ROBINS & DAY(Peugeot Citroen Retail Group UK)• Using Knack and other low-code

platforms for over a year• Built several applications that

have already transformed the business

• Built automated links between his apps and other core systems within the business

DATA RICH, INFORMATION POOR

Traditional IS ecosystem

No-Code Applications

THERE IS MUCH TO SEE AND ENDLESS POTENTIAL FOR CHANGE AND IMPROVEMENT