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THE DESIGN AND USE OF LEAN APPLICATIONS BUILT USING LOW-CODE AND NO-CODE
PLATFORMS
Morné Fourie
Morné Fourie
Halfway Production Centre
Customers Of The Halfway Production Centre
(Distance to Halfway Toyota 4Ways is 26.3 km & to Halfway Toyota Honeydew is 34.7km away)
Shared Site, 5 Companies
From Receiving To Storage
From Requisition To Kanban
From Takt to Dispatch
Dispatch To Dealership
Halfway Production Centre Purpose
1) 100% Complete and Accurate vehicle preparation for customer delivery in a known
reliable time.
2) Develop People with capability to improve their work every day
Halfway Production Centre Purpose
1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.
Halfway Production Centre Purpose
1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.
Halfway Production Centre Purpose
1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.
Halfway Production Centre Purpose
1) 100% Complete and Accurate vehicle preparation for customer delivery in a known reliable time.
Halfway Production Centre Purpose
2) Develop People with capability to improve their work every day
Kaizen Wall – Before & After
Kaizen Rewards
Halfway Production Centre Purpose
2) Develop People with capability to improve their work every day
Kaizen – At The Gemba
Yokoten – The Sharing Wall
Halfway Production Centre Purpose
2) Develop People with capability to improve their work every day
Coaching at the Gemba
Halfway Production Centre Purpose
2) Develop People with capability to improve their work every day
Monthly – Strategy Meeting
Focus On Flowing Value to our Customer, Start In the Workshop
Drawing The Value Helped Us Understand the Problems.
Focus On Flowing Value to our Customer, Start In the Workshop
Focus On Flowing Value to our Customer, Start In the Workshop
Value Stream V1.0
Value Stream V5.1
16 Movements to get the vehicle through the Workshop
11 Movements to get the vehicle through
Focus On Flowing Value to our Customer, Start In the Workshop
Value Stream V6.1 – 7.1
Focus On Flowing Value to our Customer, Understand The Problem
Value Stream 7.1
Focus On Flowing Value to our Customer, Go to The Gemba
Focus On Flowing Value to our Customer, Looking For Solutions
Manual Digital
Focus On Flowing Value to our Customer, Looking For Solutions
HPC Check Standard
Focus On Flowing Value to our Customer, Looking For Solutions
I’m Sorry, Did you say Knack?
Focus On Flowing Value to our Customer, Experimenting
Can we Flow Value to our Customer?
1. Physical Check With Damage
2. P/T Per Complete Vehicle (24Min)
3. First Vehicle Done in Batch of 10
4. Last Vehicle Done In Batch of 10
Video 1 – Old Video 2 - New
Video 1 Video 2
09:15
09:15
20:57 04:10
05:20:39
05:34:28
33:27
01:32:30
1. Systems Used 11 5
2. Paperwork Time to Complete 12:30 6:34
3. Walks to the Same vehicle 3 1
Video 1 – Old Video 2 - New
Time Saved for Received Batch Of 10 311 (5:11:00)
Time Saved over the Volume of 300 Vehicles per month 9330 (156)
Workdays worth of Time Saved 18
More results
Focus On Flowing Value to our Customer, Outcome
When will you Start Using no-code platforms like Knack?
When will you Start Using no-code platforms like Knack?
Mike Moore
0
5
10
15
20
25
Before After
Physical Check & Damage Report
0
10
20
30
40
Before After
Time to Complete Vehicle
0
100
200
300
400
Before After
First Vehicle Ready Time
0
100
200
300
400
Before After
Time to finish batch of 10
Morné the developer?
PHP
Javascript
SQL.NETIIS
XML
C#
Python
Halfway Apps
The Citizen Developer
Morné FourieCITIZEN DEVELOPER
• Experiment• Refine and improve the
application• Doing Kaizen with the admin
alongside Kaizen with the physical work
• Collaborate with the team to feed ideas back into the app
• Respond quickly to suggestions and challenges
The Citizen Developer
David MaleCITIZEN DEVELOPER
ROBINS & DAY(Peugeot Citroen Retail Group UK)• Using Knack and other low-code
platforms for over a year• Built several applications that
have already transformed the business
• Built automated links between his apps and other core systems within the business
DATA RICH, INFORMATION POOR
Traditional IS ecosystem
No-Code Applications
THERE IS MUCH TO SEE AND ENDLESS POTENTIAL FOR CHANGE AND IMPROVEMENT