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MULTIMILL 1000/1600Block-Design Milling Centres for 5 Axis Machining
High Performance with 5 Axes
Edi
tion
01/2
018
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Multimill 1000/1600 - the excellent base for best machining performance and efficiencyThe milling centers in highly solid block design offer most precise machining results that meet highest demands. They make it both: whether processing difficult machi-nable materials (e. g. in aerospace industry) or complex milling in tool and mould making that require high surface quality and precision.
Aerospace
Energy Technology
Tool Machines
Tool & Mould Manufacturing
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Highlights at a glance
Five machining axes (X, Y, Z, B, rotary table) in combination with modern control systems provide simultaneous machining.
• Complete machining in one setting for high productivity and flexibility• Ergonomically optimised machine design for maximum ease for use• Ideal for tool and mould manufacturer with interchangable demands in terms of workpiece sizes and numbers
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SAFETY
INTEGRATED
• High dynamic rotative axes (milling head, rotary table) with powerful direct drives
• High rigid monoblock machine body in cast design for the pickup of high workpiece weight
• Optimal accessibility and loading capacity: the doors open the cubic workspace in X/Y-direction
• Two big inspection windows to the workroom enable continuous peocess monitoring
• Efficient chip disposal by means of different kinds of conveyors
• Effective cooling technology for repeatable process accuracy and thermal stability
• Redundant all around safety system according to DIN/EN 12417
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High grade components:
• High power cooling technology for reproducible repeatability and high thermal stability
• Feed axes X-/ Y-/ Z incorporate • high dynamic Siemens AC servo motors, • ball bearing screws in all axes, • Schneeberger linear guides for high acceleration and low dynamic friction
• Control systems: • Standard Heidenhain TNC 530/640 HSCI • Option: Siemens 840D solutionline
• Heidenhain precision scales (in X, Y, Z) and absolute encoders (B and C) for most precise position detection
• Tool changer/ chain magazine inclusive tool measuring
• Standard: 52 tool places HSK-A 63, • Option: HSK-A 100 • Option: shelf magazine with 80 - 150 places
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NC rotary table and NC milling head:• Free of wear gearless direct drive with torque motors (1)
• High angular acceleration by means of high torque combined with extremely short positioning times
• Integrated clamp function by means of distorsion- free hydraulically operated clamping bushes, e. g. for rough machining tasks (2)
• High bearing rigidity of the planar disk (rotary table) and of B axis (milling head) by means of free from backlash preloaded axial/ radial bearings (3)
• Highly precise absolute value encoders for optimised position control
• High dynamic NC rotary table with 50 rpm, (option: turning up to 350 rpm).
• Powerful cooling technology ( ) integrated to the spindle, head and table drives
Section view direct drive rotary table
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3
3
+187°
-10°2
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High Technology Components
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Turn-milling sets standards for economical, precise and appropriate customer solutions.
The new clampable synchronous spindle is equipped with a Hirth serration (1). With this, the whole system rigidity of B axis and spindle is transferred to the tur-ning tool (2). In released condition the spindle unfolds its complete power for milling and drilling tasks.The direct driven rotary table with up to 350 rpm can be equipped with zero-point clamping systems (3) or with a new plate with holes in grid pattern (4), that offers unique clamping options for turned parts.So with complete machining part production times can be reduced significantly during one clamping, while the productivity is increased.
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3
Option: Turn milling
SAFETY
INTEGRATED
10
3
2
1
Safety Installations
Comprehensive modern safety devices, according to the European safety norm for tool machines DIN EN 12417
• Euchner security switches for door locking (1) • Optional safety controls (2) of the German manufacturers PILZ | Heidenhain | Siemens Safety with additional monitoring control• Hybrid machine glazing (3) with high retention capacity | puncture- and scratch-proof | resistant against coolant• monitoring of control circuits of the linear and rotational axes and of the spindle• CE identification, declaration of conformity.
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Control/PrecisionStandard: Heidenhain TNC 530 HSCI
• HSCI - HEIDENHAIN Serial Controller Interface
• Shop or DIN/ISO-programming
• Fastest program editing by means of cleartext programming
• Graphic programming
• High performance processor (1,8 GHZ) and regulator
• Significantly higher speed during program pro- cess for very good surfaces, interpolation time approx. 0,5 ms
Option: Siemens 840D solutionline
• Easiest interactive programming for turning and milling
• High performance processor (1,85 GHZ)
• Graphic programming (Operate)
• Look Ahead
• High Speed Settings
• TRAORI - 5-axes package
• Graphic simulation of the machining process with top view, display in three layers and 3D- display
• Sinumerik Safety Integrated
Maximum precision in the machining result:The examination and analysis of the machine accuracy is essential to achieve a constant and repeatable level of process security. For this, EDEL uses modern Renishaw laser technique.
Roundness test:This detects the roundness deviation of the machine, positioning accuracy and regulation settings are che-cked and optimised
Autom. gauging and cor-rection of the kinematic accuracy
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*: Positioning accuracy**: Positioning scatter band
The accuracy strongly depends on the external thermal influences. The indicated values refer to a temperature range of 20° +/- 2°.
Working area
Travel range [mm]:
X-Axis 1.000
Y-Axis 800|1.150
Z-Axis 700
Spindle vertical [mm]: 113 - 813
Spindle horizontal [mm]: 50 - 750
Rapid traverse X / Y / Z [m/min]: 40 / 40 / 40
Acceleration X / Y / Z [m/s2]: 4
Feed force [N]: 8.000
Milling head (B-Axis)
Swivel range [°]: -10 bis +187
Speed max. [°/s]: 350
Torque Nom./max. [Nm]: 900 / 1.680
Clamping torque [Nm]: 4.000
Positioning accuracy [“]: +/- 2
Rotary table (C-Axis)
HighTorque HighSpeed
Face plate dimensions [mm]: 1.000 x 800 Ø 900
Table load max. (centrical) [kg]: 2.000 2.000 / 1.000
Speed max. [min-1]: 100 800
Positioning accuracy [“]: +/- 2,5
Clamping torque [Nm]: 4.000
Torque Nom./max. [Nm]: 1.280 / 2.390 1.130 / 2.065
Precision acc.VDI / DCG 3441
Linear axes X / Y / Z [mm]: P*: 0,009 / Ps**: 0,007
Distance measuring all axes X / Y / Z / B / C direct, absolute encoder (Heidenhain)
Control Heidenhain iTNC 530 HSCI, Heidenhain TNC 640, optional Siemens Sinumerik 840 D sl
Tool magazine
Tool places: 52
Tool weight max. [kg]: 8
Tool length max. [mm]: 300
Tool interface: HSK-A63
Chip disposal
Drag link/slat band conveyor: in X-Direction
Spiral conveyor (2 Pcs.): in Y-Direction
Capacity of coolant device [l]: 950
Coolant pressure ECS [bar/l/min]: 50/20
Coolant pressure CTS [bar/l/min]: 20/30
Setting-up data
Place requirement X / Y / Z [mm]: 5.000 / 5.300|5.800 / 3.500
Machine weight approx. [kg]: 15.000
Total power input [kVA]: 70
Mains connection [V]: 3 x 400
Compressed air supply [bar]: 6
Options
Workpiece measurement Blum (optional other manufacturers)
Tool measurement Blum (optional other manufacturers)
Emulsion separator W&W
Purging pistol, Rotating inspection glasses
Technical Data Multimill 1000
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Spindle Data Multimill 1000
Nom. power S1 (kW): 21
Max. Torque S6 (Nm): 130
Max. Speed (min-1): 18.000
Tool interface: HSK-A63
CS-21-180-A (Standard applications)
Nom. power S1 (kW): 34
Max. Torque S6 (Nm): 220
Max. Speed (min-1): 12.000
Tool interface: HSK-A100
CS-34-180-S (Power milling)
Nom. power S1 (kW): 27
Max. Torque S6 (Nm): 170
Max. Speed (min-1): 10.000
Tool interface: HSK-T63 (T100)
CST-27-180-S (Power milling)
Nom. power S1 (kW): 27
Max. Torque S6 (Nm): 170
Max. Speed (min-1): 12.000
Tool interface: HSK-A100
CS-27-180-S (Tool and mould manuf.)
3815685
1000
550
1135 (Tür offen)
310034
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Top view
Side view
Front view
Dimensions for basic machine without chip conveyor and coolant device
Dimensions Multimill 1000
1132 (door open)
1135 (door open)
15
48254624
3420
Big working space:Thanks to the diagonal accessibility and shiftable front and side door also bigger workpieces (max. diameter 1000 mm) can be clamped easily and fast. In vertical spind-le position the total plate surface can be reached.
Travel distances Multimill 1000
workpiece
workpiece
workpiece
Y travel 800 Y travel 800
X tra
vel 1
000
max. swivel range Ø1150
Z tra
vel 7
00
Z tra
vel 7
00
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Option Pallet Changer (Multimill 1000)
PW 5-2500 (Multimill 1000)• Automatic workpiece load by means of movable handling system• Manual pallet loading by means of extractable shelf on the backside of the magazine• 5 pallet places each 400 x 400 mm (optional up to 500 x 500 mm) • max. weight 250 kg per pallet incl. workpiece
Zero point clamping station with separate pallet
Pallet drawer
Pallet changer: Handling system and pallet magazine
5 Pallet places
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Option enhanced travel distance (Multimill 1000)Y travel 1150
Z tra
vel 7
00
X tra
vel 1
000
Z tra
vel 7
00
Y travel 1150
max. swivel range Ø1150
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• Tool interfaces HSK-A100 or SK50
• Big working space by means of enlongated X axis
• Fourfold guided X slide for maximum rigidity
• Extended workpiece weights through optimised machine design
• Highest milling performance
The large version of Multimill with longer tra-vel distances and higher table loads offers not only classical drlling and milling operation, but in addition also turning in one setting. The X axis is equipped with fourfold guiding slides which gua-rantees constant rigidity over the whole travelling distance.
he cubic workspace offers area for bulky workpieces or multiple clamping devices.
The high torque (500 Nm) of the CyTec milling head toge-ther with mature spindle technology achieves excellent preconditions for five axis simultaneous machining..
The Alternative in XL: Multimill 1600
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Top view
Side view
Dimensions Multimill 1600
Front view
Dimensions for basic machine without chip conveyor and coolant device
2187
(doo
r ope
n)
2495 (door open)
Chip conveyor
disc
harg
e he
ight
12
00
21
Big working space:Thanks to the diagonal accessibility and shiftable front and side door also bigger workpieces (max. diameter 1000 mm) can be clamped easily and fast. In vertical spind-le position the total plate surface can be reached.
Dimensions Multimill 1600
Travel distances Multimill 1600
300
Ø1320 max.
1050
142
22
682
Werkstück
192
1272
1050
Ø1320 max.
Z=10
5092
Werkstück
340
Ø1320 max.Z=10
50 Y=1260960
Ø 1320
300
X-Verfahrweg 1620
881
Z=1050
Y=1260
960
Ø 1320
300
X-Verfahrweg 1620
881
Workpiece Workpiece
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Working area
Travel range [mm]:
X-Axis 1.620
Y-Axis 1.260
Z-Axis 1.050
Spindle vertical [mm]: 200 - 1.250
Spindle horizontal [mm]: 100 - 1.150
Rapid traverse X / Y / Z [m/min]: 24 / 24 / 24
Acceleration X / Y / Z [m/s2]: 3,5 / 3,2 / 3
Feed force [N]: 22.700 / 28.200 / 30.300
Milling head (B-Axis)
Swivel range [°]: -2 bis +182°
Speed max. [°/s]: 390
Torque Nom./max. [Nm]: 1.825 / 3.550
Clamping torque [Nm]: 5.500
Positioning accuracy [“]: +/- 2
Rotary table (C-Axis)
HighTorque HighSpeed
Face plate dimensions [mm]: Ø 1.320 Ø 1.320
Table load max. (centrical) [kg]: 4.000 4.000 / 1.750
Speed max. [min-1]: 80 300
Positioning accuracy [“]: +/- 2,5
Clamping torque [Nm]: 10.000
Torque Nom./max. [Nm]: 2.830 / 5.230 2.580 / 4.540
Precision acc.VDI / DCG 3441
Linear axes X / Y / Z [mm]: P*: 0,009 / Ps**: 0,007
Distance measuring all axes X / Y / Z / B / C direct, absolute encoder (Heidenhain)
Control Heidenhain iTNC 530 HSCI, Heidenhain TNC 640, optional Siemens Sinumerik 840 D sl
Tool magazine
Tool places: 60
Tool weight max. [kg]: 20
Tool length max. [mm]: 350
Tool interface: HSK-A100
Chip disposal
Drag link/slat band conveyor: in X-Direction
Spiral conveyor (2 Pcs.): in Y-Direction
Capacity of coolant device [l]: 1.200
Coolant pressure CTS [bar/l/min]: 50/20
Coolant pressure CTS [bar/l/min]: 20/30
Setting-up data
Place requirement X / Y / Z [mm]: 6.600 / 5.950 / 4.250 (mit Späneförderer)
Machine weight approx. [kg]: 26.000
Total power input [kVA]: 140
Mains connection [V]: 3 x 400
Compressed air supply [bar]: 5
Options
Workpiece measurement Blum (optional other manufacturers)
Tool measurement Blum (optional other manufacturers)
Emulsion separator W&W
Purging pistol, Rotating inspection glasses
Technical Data Multimill 1600
*: Positioning accuracy**: Positioning scatter band
The accuracy strongly depends on the external thermal influences. The indicated values refer to a temperature range of 20° +/- 2°.
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Spindle Data Multimill 1600
Nom. power S1 (kW): 42
Max. Torque S6 (Nm): 525
Max. Speed (min-1): 7.000
Tool interface: HSK-A100
CS-42-238-S (Rough machining)
Nom. power S1 (kW): 50
Max. Torque S6 (Nm): 324
Max. Speed (min-1): 15.000
Tool interface: HSK-A100
CS-50-238-A (Moulding, HighSpeed)
EDEL Maschinenbau Entwicklung und Vertriebs-GmbH Carl-Zeiss Str. 7 D-72124 Pliezhausen Telefon: +49 7127 929499-0 Telefax: +49 7127 929499-9 E-mail: info@edelgmbh.de Internet: www.edelgmbh.de Edition 02/2018
Service center in Pliezhausen
Production hall in Jülich
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