MULTIMILL 1000/1600

MULTIMILL 1000/1600Block-Design Milling Centres for 5 Axis Machining

High Performance with 5 Axes

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Multimill 1000/1600 - the excellent base for best machining performance and efficiencyThe milling centers in highly solid block design offer most precise machining results that meet highest demands. They make it both: whether processing difficult machi-nable materials (e. g. in aerospace industry) or complex milling in tool and mould making that require high surface quality and precision.

Aerospace

Energy Technology

Tool Machines

Tool & Mould Manufacturing

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Highlights at a glance

Five machining axes (X, Y, Z, B, rotary table) in combination with modern control systems provide simultaneous machining.

• Complete machining in one setting for high productivity and flexibility• Ergonomically optimised machine design for maximum ease for use• Ideal for tool and mould manufacturer with interchangable demands in terms of workpiece sizes and numbers

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SAFETY

INTEGRATED

• High dynamic rotative axes (milling head, rotary table) with powerful direct drives

• High rigid monoblock machine body in cast design for the pickup of high workpiece weight

• Optimal accessibility and loading capacity: the doors open the cubic workspace in X/Y-direction

• Two big inspection windows to the workroom enable continuous peocess monitoring

• Efficient chip disposal by means of different kinds of conveyors

• Effective cooling technology for repeatable process accuracy and thermal stability

• Redundant all around safety system according to DIN/EN 12417

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High grade components:

• High power cooling technology for reproducible repeatability and high thermal stability

• Feed axes X-/ Y-/ Z incorporate • high dynamic Siemens AC servo motors, • ball bearing screws in all axes, • Schneeberger linear guides for high acceleration and low dynamic friction

• Control systems: • Standard Heidenhain TNC 530/640 HSCI • Option: Siemens 840D solutionline

• Heidenhain precision scales (in X, Y, Z) and absolute encoders (B and C) for most precise position detection

• Tool changer/ chain magazine inclusive tool measuring

• Standard: 52 tool places HSK-A 63, • Option: HSK-A 100 • Option: shelf magazine with 80 - 150 places

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NC rotary table and NC milling head:• Free of wear gearless direct drive with torque motors (1)

• High angular acceleration by means of high torque combined with extremely short positioning times

• Integrated clamp function by means of distorsion- free hydraulically operated clamping bushes, e. g. for rough machining tasks (2)

• High bearing rigidity of the planar disk (rotary table) and of B axis (milling head) by means of free from backlash preloaded axial/ radial bearings (3)

• Highly precise absolute value encoders for optimised position control

• High dynamic NC rotary table with 50 rpm, (option: turning up to 350 rpm).

• Powerful cooling technology ( ) integrated to the spindle, head and table drives

Section view direct drive rotary table

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+187°

-10°2

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High Technology Components

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Turn-milling sets standards for economical, precise and appropriate customer solutions.

The new clampable synchronous spindle is equipped with a Hirth serration (1). With this, the whole system rigidity of B axis and spindle is transferred to the tur-ning tool (2). In released condition the spindle unfolds its complete power for milling and drilling tasks.The direct driven rotary table with up to 350 rpm can be equipped with zero-point clamping systems (3) or with a new plate with holes in grid pattern (4), that offers unique clamping options for turned parts.So with complete machining part production times can be reduced significantly during one clamping, while the productivity is increased.

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Option: Turn milling

SAFETY

INTEGRATED

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3

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Safety Installations

Comprehensive modern safety devices, according to the European safety norm for tool machines DIN EN 12417

• Euchner security switches for door locking (1) • Optional safety controls (2) of the German manufacturers PILZ | Heidenhain | Siemens Safety with additional monitoring control• Hybrid machine glazing (3) with high retention capacity | puncture- and scratch-proof | resistant against coolant• monitoring of control circuits of the linear and rotational axes and of the spindle• CE identification, declaration of conformity.

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Control/PrecisionStandard: Heidenhain TNC 530 HSCI

• HSCI - HEIDENHAIN Serial Controller Interface

• Shop or DIN/ISO-programming

• Fastest program editing by means of cleartext programming

• Graphic programming

• High performance processor (1,8 GHZ) and regulator

• Significantly higher speed during program process for very good surfaces, interpolation time approx. 0,5 ms

Option: Siemens 840D solutionline

• Easiest interactive programming for turning and milling

• High performance processor (1,85 GHZ)

• Graphic programming (Operate)

• Look Ahead

• High Speed Settings

• TRAORI - 5-axes package

• Graphic simulation of the machining process with top view, display in three layers and 3D- display

• Sinumerik Safety Integrated

Maximum precision in the machining result:The examination and analysis of the machine accuracy is essential to achieve a constant and repeatable level of process security. For this, EDEL uses modern Renishaw laser technique.

Roundness test:This detects the roundness deviation of the machine, positioning accuracy and regulation settings are che-cked and optimised

Autom. gauging and cor-rection of the kinematic accuracy

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*: Positioning accuracy**: Positioning scatter band

The accuracy strongly depends on the external thermal influences. The indicated values refer to a temperature range of 20° +/- 2°.

Working area

Travel range [mm]:

X-Axis 1.000

Y-Axis 800|1.150

Z-Axis 700

Spindle vertical [mm]: 113 - 813

Spindle horizontal [mm]: 50 - 750

Rapid traverse X / Y / Z [m/min]: 40 / 40 / 40

Acceleration X / Y / Z [m/s2]: 4

Feed force [N]: 8.000

Milling head (B-Axis)

Swivel range [°]: -10 bis +187

Speed max. [°/s]: 350

Torque Nom./max. [Nm]: 900 / 1.680

Clamping torque [Nm]: 4.000

Positioning accuracy [“]: +/- 2

Rotary table (C-Axis)

HighTorque HighSpeed

Face plate dimensions [mm]: 1.000 x 800 Ø 900

Table load max. (centrical) [kg]: 2.000 2.000 / 1.000

Speed max. [min-1]: 100 800

Positioning accuracy [“]: +/- 2,5


Torque Nom./max. [Nm]: 1.280 / 2.390 1.130 / 2.065

Precision acc.VDI / DCG 3441

Linear axes X / Y / Z [mm]: P*: 0,009 / Ps**: 0,007

Distance measuring all axes X / Y / Z / B / C direct, absolute encoder (Heidenhain)

Control Heidenhain iTNC 530 HSCI, Heidenhain TNC 640, optional Siemens Sinumerik 840 D sl

Tool magazine

Tool places: 52

Tool weight max. [kg]: 8

Tool length max. [mm]: 300

Tool interface: HSK-A63

Chip disposal

Drag link/slat band conveyor: in X-Direction

Spiral conveyor (2 Pcs.): in Y-Direction

Capacity of coolant device [l]: 950

Coolant pressure ECS [bar/l/min]: 50/20

Coolant pressure CTS [bar/l/min]: 20/30

Setting-up data

Place requirement X / Y / Z [mm]: 5.000 / 5.300|5.800 / 3.500

Machine weight approx. [kg]: 15.000

Total power input [kVA]: 70

Mains connection [V]: 3 x 400

Compressed air supply [bar]: 6

Options

Workpiece measurement Blum (optional other manufacturers)

Tool measurement Blum (optional other manufacturers)

Emulsion separator W&W

Purging pistol, Rotating inspection glasses

Technical Data Multimill 1000

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Spindle Data Multimill 1000

Nom. power S1 (kW): 21

Max. Torque S6 (Nm): 130

Max. Speed (min-1): 18.000


CS-21-180-A (Standard applications)





CS-34-180-S (Power milling)




Tool interface: HSK-T63 (T100)

CST-27-180-S (Power milling)





CS-27-180-S (Tool and mould manuf.)

3815685

1000

550

1135 (Tür offen)

310034

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Top view

Side view

Front view

Dimensions for basic machine without chip conveyor and coolant device

Dimensions Multimill 1000

1132 (door open)

1135 (door open)

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48254624

3420

Big working space:Thanks to the diagonal accessibility and shiftable front and side door also bigger workpieces (max. diameter 1000 mm) can be clamped easily and fast. In vertical spind-le position the total plate surface can be reached.

Travel distances Multimill 1000

workpiece

workpiece

workpiece

Y travel 800 Y travel 800

X tra

vel 1

000

max. swivel range Ø1150

Z tra

vel 7

00

Z tra

vel 7

00

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Option Pallet Changer (Multimill 1000)

PW 5-2500 (Multimill 1000)• Automatic workpiece load by means of movable handling system• Manual pallet loading by means of extractable shelf on the backside of the magazine• 5 pallet places each 400 x 400 mm (optional up to 500 x 500 mm) • max. weight 250 kg per pallet incl. workpiece

Zero point clamping station with separate pallet

Pallet drawer

Pallet changer: Handling system and pallet magazine

5 Pallet places

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Option enhanced travel distance (Multimill 1000)Y travel 1150

Z tra

vel 7

00

X tra

vel 1

000

Z tra

vel 7

00

Y travel 1150

max. swivel range Ø1150

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• Tool interfaces HSK-A100 or SK50

• Big working space by means of enlongated X axis

• Fourfold guided X slide for maximum rigidity

• Extended workpiece weights through optimised machine design

• Highest milling performance

The large version of Multimill with longer tra-vel distances and higher table loads offers not only classical drlling and milling operation, but in addition also turning in one setting. The X axis is equipped with fourfold guiding slides which gua-rantees constant rigidity over the whole travelling distance.

he cubic workspace offers area for bulky workpieces or multiple clamping devices.

The high torque (500 Nm) of the CyTec milling head toge-ther with mature spindle technology achieves excellent preconditions for five axis simultaneous machining..

The Alternative in XL: Multimill 1600

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Top view

Side view


Front view

Dimensions for basic machine without chip conveyor and coolant device

2187

(doo

r ope

n)

2495 (door open)

Chip conveyor

disc

harg

e he

ight

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00

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Big working space:Thanks to the diagonal accessibility and shiftable front and side door also bigger workpieces (max. diameter 1000 mm) can be clamped easily and fast. In vertical spind-le position the total plate surface can be reached.


Travel distances Multimill 1600

300

Ø1320 max.

1050

142

22

682

Werkstück

192

1272

1050

Ø1320 max.

Z=10

5092

Werkstück

340

Ø1320 max.Z=10

50 Y=1260960

Ø 1320

300

X-Verfahrweg 1620

881

Z=1050

Y=1260

960

Ø 1320

300

X-Verfahrweg 1620

881

Workpiece Workpiece

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Working area

Travel range [mm]:

X-Axis 1.620

Y-Axis 1.260

Z-Axis 1.050

Spindle vertical [mm]: 200 - 1.250

Spindle horizontal [mm]: 100 - 1.150

Rapid traverse X / Y / Z [m/min]: 24 / 24 / 24

Acceleration X / Y / Z [m/s2]: 3,5 / 3,2 / 3

Feed force [N]: 22.700 / 28.200 / 30.300

Milling head (B-Axis)

Swivel range [°]: -2 bis +182°

Speed max. [°/s]: 390

Torque Nom./max. [Nm]: 1.825 / 3.550


Positioning accuracy [“]: +/- 2

Rotary table (C-Axis)

HighTorque HighSpeed

Face plate dimensions [mm]: Ø 1.320 Ø 1.320

Table load max. (centrical) [kg]: 4.000 4.000 / 1.750

Speed max. [min-1]: 80 300

Positioning accuracy [“]: +/- 2,5


Torque Nom./max. [Nm]: 2.830 / 5.230 2.580 / 4.540

Precision acc.VDI / DCG 3441

Linear axes X / Y / Z [mm]: P*: 0,009 / Ps**: 0,007

Distance measuring all axes X / Y / Z / B / C direct, absolute encoder (Heidenhain)

Control Heidenhain iTNC 530 HSCI, Heidenhain TNC 640, optional Siemens Sinumerik 840 D sl

Tool magazine

Tool places: 60

Tool weight max. [kg]: 20

Tool length max. [mm]: 350


Chip disposal

Drag link/slat band conveyor: in X-Direction

Spiral conveyor (2 Pcs.): in Y-Direction

Capacity of coolant device [l]: 1.200



Setting-up data

Place requirement X / Y / Z [mm]: 6.600 / 5.950 / 4.250 (mit Späneförderer)

Machine weight approx. [kg]: 26.000

Total power input [kVA]: 140

Mains connection [V]: 3 x 400

Compressed air supply [bar]: 5

Options

Workpiece measurement Blum (optional other manufacturers)

Tool measurement Blum (optional other manufacturers)

Emulsion separator W&W

Purging pistol, Rotating inspection glasses

Technical Data Multimill 1600

*: Positioning accuracy**: Positioning scatter band

The accuracy strongly depends on the external thermal influences. The indicated values refer to a temperature range of 20° +/- 2°.

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Spindle Data Multimill 1600





CS-42-238-S (Rough machining)





CS-50-238-A (Moulding, HighSpeed)

EDEL Maschinenbau Entwicklung und Vertriebs-GmbH Carl-Zeiss Str. 7 D-72124 Pliezhausen Telefon: +49 7127 929499-0 Telefax: +49 7127 929499-9 E-mail: [email protected] Internet: www.edelgmbh.de Edition 02/2018

Service center in Pliezhausen

Production hall in Jülich

Documents

MULTIMILL 1000/1600