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Decision Support System DSS800
What is DSS800?
DSS800 is a powerul system or analyzing
and reporting production, consolidating
production reporting into one system. It
consists o a data warehouse and report-
ing portal.
The system helps to improve mill per-
ormance by providing the right industry
standard perormance metrics or top-level
analyses, combined with the complete
transparency o the entire production pro-
cess. Inormation access is easy. It is ully
web-based using modern Business Intel-
ligence and reporting tools.
Features
The system contains ully web-based
reporting eatures including analytical
and ad hoc reporting
Unique exibility in combining data rom
dierent sources or in-depth analysis o
production processes and the analysis o
perormance and production processes
Plug and play interace to ABB CPM
product suite
Standardized interace to third party CPM
and other systems
Productized data model, including in-dustry-standard perormance metrics
(Zellcheming Merkblatt III / 2004)
Pre-confgured reports
Easy-to-use efcient ad hoc reporting
tool
Platform independent
Microsot Windows
Unix
Linux
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Applications
DSS800 has several usage areas in a corporate
or mill environment.
A corporate or mill manager can use the sys-
tem to obtain an overall picture o the entire
production process. This overview can include
several aspects o the production process,
ranging rom production to inventories and
quality metrics.
Managers can use the system to analyze pro-duction efciently and in detail. Tools such as
drilling, slicing and dicing quickly reveal the
root causes o emerging problems.
Process developers can use the data trend-
ing and benchmarking eatures or analysis,
generating continuous improvement.
Financial managers can easily obtain fgures
or reporting without the extensive manual
work traditionally involved.
DSS800 is also an efcient gateway to other
corporate level systems, presenting users with
a single, clear and truthul picture o produc-
tion, thereby simpliying corporate reporting.The system has an open interace to third
party systems and has been SAP certifed
(Certifed or SAP NetWeaver, Powered by SAP
NetWeaver).
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Reduced Total Cost of Ownership
Productized solution
- Fast implementation
- Full lie cycle product support
Full vertical integration One system
or reporting
- Superior accessibility intranet,
ABB CPM suite, ERP/SAP integration
- Multiple data sources rom
automation to ERP
Benefts
Improved mill performance
Time savings
- Reduced reaction time. Problem areas
are detected and isolated quickly
- Quick and visual ollow-up
Increased transparency
- Easy benchmarking
- Helps identiy best practices and tar-
gets or development
Continuous perormance improvement
- Efcient ollow-up reporting
- Industry-standard perormance
metrics
On-line strategy ollow-up
- DSS can be used or Balanced ScoreCard metrics ollow-ups
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Typical use case in production
The total efciency o one production line is lower
than that o another.
What are the reasons or this deviation?
Time efciency is on the same level as other
production lines, but material efciency is worse.
Is this a general problem or is it due to a single actor?
One grade has produced more reject than other grades over the past
ew days, reducing the over all material efciency.
Is the reject order or quality-related?
There is nothing wrong with the trim efciency
but the amount o roll reject is high.
Is there a common actor or roll reject?
There is a clear increase in reject due to Dirt on the track. Most
rolls originate rom a certain reel position.
Corrective actions:
The problem can be traced to a certain problem in the
process, and corrective measures are taken.
Were the corrective measures efcient?
The trend in terms o signifcant quality measures has normalized
and values have actually improved compared to the long-term trend.
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C
opyright2007ABB.
Allrightsreserved.
3
BFI200013
R0201
26.1
1.2
007
Specifcations
subjecttochangewithoutnotice.
Ad
agencyPIIRTEK#13326
ABB OyProcess IndustryP.O.Box 94FI-00381 HelsinkiFinlandTelephone +358 10 22 11Fax +358 10 22 24503
ABB Automation Systems AB
S-721 67 VstersSwedenTelephone +46 21 34 00 00Fax +46 21 14 62 51
ABB Automation GmbHPapier & ZellstoffKallstadter Strasse 1D-68309 MannheimGermany Telephone +49 (0)621 381-1507Fax +49 (0)621 381-1615
ABB Inc.
579 Executive Campus DriveWesterville, Ohio 43082U.S.A.Telephone +1 614 818 6300Fax +1 614 818 6570
ABB Industry Pte Ltd.No. 2 Ayer Rajah CrescentSingapore 139935SingaporeTelephone +65 775 2622Fax +65 779 1206
www.abb.com/pulpandpaper
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