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Decision Support System DSS800

What is DSS800?

DSS800 is a powerul system or analyzing

and reporting production, consolidating

production reporting into one system. It

consists o a data warehouse and report-

ing portal.

The system helps to improve mill per-

ormance by providing the right industry

standard perormance metrics or top-level

analyses, combined with the complete

transparency o the entire production pro-

cess. Inormation access is easy. It is ully

web-based using modern Business Intel-

ligence and reporting tools.

Features

The system contains ully web-based

reporting eatures including analytical

and ad hoc reporting

Unique exibility in combining data rom

dierent sources or in-depth analysis o

production processes and the analysis o

perormance and production processes

Plug and play interace to ABB CPM

product suite

Standardized interace to third party CPM

and other systems

Productized data model, including in-dustry-standard perormance metrics

(Zellcheming Merkblatt III / 2004)

Pre-confgured reports

Easy-to-use efcient ad hoc reporting

tool

Platform independent

Microsot Windows

Unix

Linux

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Applications

DSS800 has several usage areas in a corporate

or mill environment.

A corporate or mill manager can use the sys-

tem to obtain an overall picture o the entire

production process. This overview can include

several aspects o the production process,

ranging rom production to inventories and

quality metrics.

Managers can use the system to analyze pro-duction efciently and in detail. Tools such as

drilling, slicing and dicing quickly reveal the

root causes o emerging problems.

Process developers can use the data trend-

ing and benchmarking eatures or analysis,

generating continuous improvement.

Financial managers can easily obtain fgures

or reporting without the extensive manual

work traditionally involved.

DSS800 is also an efcient gateway to other

corporate level systems, presenting users with

a single, clear and truthul picture o produc-

tion, thereby simpliying corporate reporting.The system has an open interace to third

party systems and has been SAP certifed

(Certifed or SAP NetWeaver, Powered by SAP

NetWeaver).

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Reduced Total Cost of Ownership

Productized solution

- Fast implementation

- Full lie cycle product support

Full vertical integration One system

or reporting

- Superior accessibility intranet,

ABB CPM suite, ERP/SAP integration

- Multiple data sources rom

automation to ERP

Benefts

Improved mill performance

Time savings

- Reduced reaction time. Problem areas

are detected and isolated quickly

- Quick and visual ollow-up

Increased transparency

- Easy benchmarking

- Helps identiy best practices and tar-

gets or development

Continuous perormance improvement

- Efcient ollow-up reporting

- Industry-standard perormance

metrics

On-line strategy ollow-up

- DSS can be used or Balanced ScoreCard metrics ollow-ups

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Typical use case in production

The total efciency o one production line is lower

than that o another.

What are the reasons or this deviation?

Time efciency is on the same level as other

production lines, but material efciency is worse.

Is this a general problem or is it due to a single actor?

One grade has produced more reject than other grades over the past

ew days, reducing the over all material efciency.

Is the reject order or quality-related?

There is nothing wrong with the trim efciency

but the amount o roll reject is high.

Is there a common actor or roll reject?

There is a clear increase in reject due to Dirt on the track. Most

rolls originate rom a certain reel position.

Corrective actions:

The problem can be traced to a certain problem in the

process, and corrective measures are taken.

Were the corrective measures efcient?

The trend in terms o signifcant quality measures has normalized

and values have actually improved compared to the long-term trend.

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C

opyright2007ABB.

Allrightsreserved.

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Specifcations

subjecttochangewithoutnotice.

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ABB OyProcess IndustryP.O.Box 94FI-00381 HelsinkiFinlandTelephone +358 10 22 11Fax +358 10 22 24503

ABB Automation Systems AB

S-721 67 VstersSwedenTelephone +46 21 34 00 00Fax +46 21 14 62 51

ABB Automation GmbHPapier & ZellstoffKallstadter Strasse 1D-68309 MannheimGermany Telephone +49 (0)621 381-1507Fax +49 (0)621 381-1615

ABB Inc.

579 Executive Campus DriveWesterville, Ohio 43082U.S.A.Telephone +1 614 818 6300Fax +1 614 818 6570

ABB Industry Pte Ltd.No. 2 Ayer Rajah CrescentSingapore 139935SingaporeTelephone +65 775 2622Fax +65 779 1206

www.abb.com/pulpandpaper