400-25 OPERATION · •Connect supplied suction hose and dipleg to the 3 way fill valve. •Place...

400-25 OPERATION

General Information

• Completely self-contained unit.

• Designed to apply all of Rusmar’s Long Duration Foams.

• Foam is dispersed via a 200’/ 60.96m hose.

• Manual release/electric rewind hose reel.

• Freeze Protected for winter operation.

Safety Notes

• The 400-25 is extremely heavy, always place wheel chocks under unit when not being towed.

• When in use the 400-25 engine and compressor can get very hot, avoid burns.

• The hydraulic, foam and air system operate under high pressure always vent before servicing.

• Avoid rotating parts.

• Always wear proper PPE, Rusmar recommends. Safety shoes, gloves, safety glasses and hearing protection.

General Preparation

• Inspect system for any leaks or apparent damage that may affect the operation of the unit.

• Check and fill if necessary all fluid reservoirs, engine oil, compressor oil, hydraulic oil, Cat pump oil.

• Fill the diesel fuel tank.

• Check the diesel engine coolant level.

• Check that the hydraulic system is disengaged, handle in the vertical position.

• Check that the Main Control valves (labeled “Comp Air” and “Chemical”)are in the “Off” position.

System Start Up.

• At compressor control panel, depress “Bypass” button and turn ignition switch to start position.

• Once running switch the “Compressor” unloader switch to the “Run” position.

• Proceed to “Main Foam Control” panel at rear of unit.

System Start Up.

Start/

Run

Switch

Compressor

Unloader

switch

System Filling

• Connect supplied suction hose and dipleg to the 3 way fill valve.

• Place dipleg into chemical concentrate drum.

• Open 3 way fill valve (handle facing outwards).

• Make certain that all safety clips are in place.

• Slowly engage “Sandpiper Control” ball valve, located on the right side of the “Main Foam Control” panel.

• Once apparent that the unit is pumping, increase valve opening to half way.

System Filling Cont.

• Engage “Hydraulic Control Valve” located to the right of the “Main Foam Control” panel by pulling handle towards the rear of the unit.

• Pump in one drum of concentrate to make a full load of solution. 6.5:1

• Once drum is empty, fill the balance of the unit with water.

• Close valve, disconnect dipleg and fill hose and store.

• Disengage “Hydraulic” control valve by pushing handle towards the tank.

• Shut down unit if necessary. Turn “Unloader” to start position, turn ignition to “Off” position.

• Be careful of dipleg placement as stones or other debris can be introduced

into the pumping system causing damage.

System Filling Cont.

Sandpiper

control

valve

Hydraulic

Control Valve

Fill Port

Foam

Control

Panel

Foaming

• Once ready to foam:

• Restart unit and compressor as outlined previously.

• Engage “Hydraulic” control valve.

• With the foam discharge hose firmly held, open the “Chemical” and “Compair” valves at the “Main Foam Control” panel.

• Foam will start within a few seconds.

• Cover desired area.

• Note operating pressures:

• Cat pump 400 PSI

• Air Pressure 105-110 PSI

Foaming Shut Down

• Once desired area is covered:

• At “Main Foam Control” panel, close the “Chemical” valve and reduce the “Compair” to half way.

• Make certain that the operator has a firm grasp on the discharge hose as pulsing may occur.

• Once discharge line has been purged, close “Compair” valve.

• If finished, disengage hydraulic system, rewind hose and follow previous shut down sequence.

Additional Notes • Diluted material can remain in the unit for up to 30 days.

• When using previously diluted material, start the unit and engage the “Hydraulic” valve to remix the solution.

• Foam may be applied either with or without the nozzle.