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What does lean stand for? What is to be lean? A short definition of the so called "Lean manufacturing".
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What’s 2B Lean*?
*term used by MIT, Jones & Womacks, in 1987 to describe the TPS
The English word “Lean” has no explicit link to continuous
improvement.
Lean is a buzz word!
Toyota called it TPS for:
Toyota Production
System
Manufacturing
Manufacturing
Lean applies
in a company.
Lean=5S kanban
Andon
Muda Kaizen
JIT
JidokaTOC
Heijunka
SMED6Sigma
QRQCVisual management
VSM
TAKTPoka Yoke
Genba5Why
8D
Muri
Mura
A3Autonomation
TeamworkHoshin
Pull
Standards
Lean=5S kanban
Andon
Muda Kaizen
JIT
JidokaTOC
Heijunka
SMED6Sigma
QRQCVisual management
VSM
TAKTPoka Yoke
Genba5Why
8D
Muri
Mura
A3Autonomation
TeamworkHoshin
Pull
Standards
It’s not about
“At Toyota we don’t build cars, webuild people, our people build cars.
The tools are there only to developour people.”
Lean=Thinking
(Principles and rules)
What is really behind companiesthat succeed at sustained leanimplementation is the
level of thinking
driven by lean principles and rules.
WE ALL WEAR A PAIR OF GLASSES
ALL OF US!
THIS ONE
R E A
A PAIR OF GLASSESWITH A LOT OF FILTERS
FILTERS
VERY EARLY
ALL YOUR LIFE
R E A L I
Lean thinking is about implementing new filters…
PRINCIPLES RULES
…to let employees observeeveryday work…
R E A
L ICURRENTSTA
…and see gaps between currentand ideal state.
IDEALSTA
CURRENTSTA
Based on these filters…
… employees collect information,make decisions and take actions.
LEAN PRINCIPLES & RULES
Thinking is powerful in changing an organization.
The way an organization’s peoplethink determines the quality andconsistency of their actions.
Thinking drives behaviors.
Behaviors drive action.
Action drives results.
No tool can fix
poor thinking.
How you think matters!
Lean=Thinking
(Principles and rules)
program
program
Journey
Toyota Production System started in 1947.
It is still a "work in progress"
is a
…about Transformationof Management culture
…and employee’s
empowerment
LeanManufacturing
Lean=thinking(Principles and rules)
Lean is a never ending
journey
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