Vibra Mounts in Precision Centerless Grinders

Centerless grinders are one of the most common tools used in manufacturing.

These machines are used to remove and grind away material at a steady yet

slow pace through the process of grinding. Centerless Grinding is equipped to

grind a wide variety of studs, pins, bushings, bolts, screws and other parts from

a full range of materials. Grinding machines are commonly found in

manufacturing settings in aircraft, aerospace, defence, hardware, electronics,

automotive, marine & medical industries.

Vibra Mounts in Precision Centerless Grinders

Dynemech presents itself as a front-runner in designing, customizing and

manufacturing of anti-vibration, Vibra mounts & vibro mounts, shock and noise

control products. Utlizing the vibration damping properties of rubber

compounds Dynemech Vibra Mounts are tested and proven ideal vibration

elimination device for elimination of shocks, impacts and vibrations.

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Anti vibration pads in Precision Centerless Grinders

Vibration Isolation- Grinding Machines

It’s the relationship among these three basic components—grinding wheel,

regulating wheel and work blade—that makes the difference between a

successful centerless grinding application and one that gives headaches and bad

parts. Dynemech vibra mounts provide a complementary solution for every

vibration isolation need. But, it is the same interaction that gives rise to

undesirable vibrations leading to uneven surface finish, problem of chatter and

rejection of job lots and overall loss of production efficiency in grinders.

Unbalance in spindle-collet combine, grinding wheels, motors , bearings,

presence of outside vibration all affect the precision grinding process. The use

of centerless grinding has now a days become imperative in shops involved in

high volume production runs. Vibra Mount successfully prevents the

transmission of harmful shocks , impacts & vibrations at the source and protects

sensitive apparatuses from external vibration transmission.

CNC Grinding Machines on Dynemech TPM isolators

Dynemech anti-vibration mounts or vibro mounts are used for isolation and

protection from vibrations and shocks in a wide range of fields: from HVAC

systems in construction to sensitive electronic equipment, Metal forming

industry to CMM isolations and many more.

Forced vibration from machine rotating elements and self-excited vibration

produce a relative radial movement between the wheel and work piece during

grinding and the wheel and diamond during dressing, causing errors in work

piece finish and form in grinded product. By controlling vibration produced

during the grinding and wheel dressing operations, in centerless grinding

machines a measure of expected work piece accuracy and quality can be

obtained. Dynemech Vibra Mounts isolates Precision machines instruments etc.

from outside Vibrations and Shocks, thereby increasing machine life and

quality of performance.

Over the years, Dynemech vibra mounts have successfully isolated all kinds of

passive vibration ie. vibrations coming to the centerless grinder from other

impact and rotating machines of the shop floor and/or from other nearby

sources. Our anti vibration solutions or vibra mount provide a unique

combination of value, precision, engineered accuracy, productivity and practical

usability. Vibration Damping vibra mounts also provide protection from

vibrations transmission from the machines to nearby sensitive equipments and

machines, to suspended floors, walls and buildings.

Dynemech vibra damping technology has engineered different anti vibration

solutions for centerless grinding machine depending upon the environments

they are being installed in. Some of the scenarios are:

Dynemech Machine Fixator Mounts

VHS vibra mounts with Dh insulation plate

Precision Levelling Vibra Mounts - Series VHS vibra mounts provide precise

levelling and alignment. The top spherical plate of VHS Series vibra mounts

compensates for the angular variation between the machine base and the floor.

The body of the vibra mount can be anchored to the floor to keep the vibro

mount positioned during installation of machines over Vibro Mount Series

VHS. The levelling can them be done after that. VHS Series vibra mounts can

be anchored to the floor or can be used as free standing elements. VHS series

wedge vibra mounts combined with Dh vibration damping insulation plate

provided high stability along with vibration reduction.

Vibration Control- Grinding Machines

Our wedge type vibra mounts, Series DB with Ds2 vibration absorbing

insulation plate is most suitable for centerless grinding machines as it dampens

vibration transmission from the machine to the floor and to the surrounding

measuring instruments. DB Series vibra mounts also damps vibrations coming

from outside impact and rotating machines to the centerless grinder. DB Series

vibra mounts are engineered for specific loads and performance requirements.

Wedge Vibra Mounts protect the floor and eliminate structural damage to the

building due to impact frequencies and vibratory shocks from industrial

machineries. Dynemech Vibra Mounts are available with multiple layer

elastomer technology.

Recommended for:

Presses, hammer crushers, rolling mill equipment, heavy duty power presses,

grinding and drilling applications

SPECIAL FEATURES:

• Built in leveling device in vibra mounts enables quick, easy , precise and

accurate leveling of machinery

• Vibra mounts controls vibration, shock and noise

• Vibra mounts extends life of machinery and tools

DLC circular vibra mounts are ideal for a wide range of machinery

installations where accurate and precise leveling is required. Special design

suction-cell elastomeric vibration damping insulation pad is assembled with

vibra mount to provide firm grip to the floor. High load carrying capacity of up

to 4000 kgs. with leveling feature make this vibra mount very popular for

numerous industrial applications. DLC anti-vibration vibra mount has an

extremely robust construction design.

SPECIAL FEATURES:

• DLC Vibra Mounts controls vibration and noise

• DLC Vibra Mounts are resistant to oil and other industrial grade cleaning

compounds

• Vibra Mounts save on machinery installation costs, no machine anchoring

or bolting is required

• Vibra Mounts are ideal for placement under all industrial equipment with

a vertical load only.

• Vibra Mounts are supplied with screws for fixing and vertical height

adjustment

• Oil and solvent resistant elastomeric base of DLC Vibra Mounts allows

long service life

Applications: Power Presses, Metal Forming Machines, Stamping Machines,

Shearing Machines, Punching Machines, For Machine with high vertical

impact, Medium Presses, Punching Presses, Centreless Grinding Machines,

Gear Shapers, High Speed Machines on upper floors, Measuring & Testing

Machines, Surface Plates, Hardness Testers, Microscopes, EDM Machine,

Profile Projectors etc.

DLK PRECISON LEVELING JACKS

DLK Vibra Mounts are suited for applications having both compression

and shear loads. Precision fitted anti vibration rubber compounded inserts

provide maximum vibration dampening of shock ,impacts and vibratory shear

forces.

Recommended for:

lathes, milling machines, drilling machines, punch presses, Heavy duty printing

and textile machinery, shears, press brakes, pressure die casting machines,

plastic injection moulding machines, grinders and other industrial

equipment where bolting to the floor is not required.

FEATURES:

• Built in leveling device in DLK Vibra Mounts enables quick, easy

,accurate and precise leveling of machinery

• Special grooving in vibra mounts base firmly anchor the machine to

the floor, preventing creeping or walking

• DLK vibra mounts effectively isolates all vertical and horizontal forces

• DLK vibra mounts controls vibration, shock and noise

• Dynemech vibra mounts are resistant to most oils and industrial solvents

and compounds

• Vibra Mounts meets OSHA requirements for machinery installation.

• Vibra Mounts are economical, durable and saves on installation cost

• Strong, reliable and sturdy-rugged construction of DLK vibra mounts

provides long service life.

•

DRC Vibra Mounts are anti-vibration rubber/metal block suitable for isolating

vibrations created by machinery and industrial equipment like presses, machine

tools, grinders etc.

The DRC Vibra mounts models feature a compact and simple geometry with a

broad upper supporting surface, a central threaded hole for stable positioning

and accurate leveling of the machinery. TPM Series Vibra Mounts have a

height of 100mm/150 mm (as per client requirement) at mean position to help

proper cleaning and repairing under the machine as per TPM guidelines for

machine installation by IMTMA.

High load bearing capacities of TPM Vibra Mounts allow it to be used for the

isolation of heavy industrial machinery.

Features / benefits • DRC vibra mounts are available in a wide range of load capacities

• TPM Series Vibra Mounts have a specialized Anti-vibration

elastomeric insulation plate at the bottom which provides vibration reduction.

• TPM Vibra Mounts are available in variable heights of -100-150mm

• Vibra mounts provide adequate support surface for the machine

• DRC Vibra Mounts can be fixed to the machinery

Applications for TPM Series Vibra Mounts: Industrial machinery and all kinds of Tool Room Machines

Presses and hammers

Generators and transformers

Compressors

Plastic injection Moulding Machines

Pressure Die Casting Machines

Shapers

Printing and Textile Machines

Dynemech DML Vibra Mounts have been developed to provide effective

vertical and horizontal shock mitigation, vibration isolation and vibration

damping as well as easy and precise levelling. Dynemech offers an exclusive

assortment of Vibra Mountings. Engineered using finest quality raw material,

precise production processes our vibra mounts are suited for mounting

workshop machinery, without being anchored to the ground. Our ready-to-

install vibra mounts are highly acclaimed for durability, reliability, optimum

vibration damping and excellent finish.

Features:

• DML vibra mounts allow immediate commissioning as no anchoring

required

• Vibra Mounts eliminate the need for foundations grouting

• Flexibility in machinery layout as machines not fixed when installed on

Dynemech vibra mounts

• Vibra Mounts allow height adjustment, allows precise and accurate

leveling of machinery

• Vibra Mounts insulate high frequency vibrations and noise control.

• Vibra Mounts are suitable for high speed rotating machines having

small or no axial forces.

• Special cell design in Vibra Mounts prevents wandering of machinery

due to the large contact area and high coefficient of friction.

DF Vibra Mounts have been designed for precise leveling of heavy industrial

machinery.

High quality Vibra Mounts have been developed for a variety of industrial

machinery and rotationg or reciprocating equipment. DF Series vibra mounts

are the ideal solution for accurate, flexible and economical machine

installations.

Accurate leveling in Dynemech Vibra Mounts is achieved by three piece

precision-leveling- wedges. Vibra Mounts Wedges are guided and provide:

stable, accurate and precise leveling under load.

A locking nut in Vibra Mounts secures mount in levelled and aligned position.

Rubber elastomeric base with special square design and high coefficient of

friction in the vibra mounts offers anti-slip during preliminary installation and

fine alignment.

Features:

� Vibra Mounts provide precise, accurate and smooth levelling adjustment

� Different vibration damping insulation plates are combined with vibra

mounts to suit different machine types

� Enhanced machinery stability as large surface area covered by Dynemech

Vibra Mountings

� Anti vibration pads or vibra mounts absorb minor floor misalignments.

� Easy relocation of the machinery- flexibility in factory layout as no

anchoring in free standing vibra mounts.

For critical applications like centerless machine installation on suspended floor,

during start up of the machine, the floor may vibrate with high amplitudes.

Also, in scenarios wherein high velocity, and high amplitude shock waves are

being transmitted from a power press or forging hammers, air springs or

vibration isolating insulation plates may be used.

FOR FURTHER DETAILS:

Dynemech Systems Pvt. Ltd.

Email: sales@dynemech.com

Phone: +(91)-9810760131, +(91)-9911145131, +(91)-7503004224

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