35

Muyang SFSP132F Series Hammer Mill

Embed Size (px)

DESCRIPTION

Muyang devoted itself to update current hammer mill and grinding machine so that it can meet more and more verious needs.

Citation preview

Page 1: Muyang SFSP132F Series Hammer Mill
Page 2: Muyang SFSP132F Series Hammer Mill

Application

Machine highlights

Technical parameters

Grinding process

Production reference

Wear parts

Page 3: Muyang SFSP132F Series Hammer Mill

Muyang SFSP132F series Hammermill, innovating for high energy efficiency, is

widely used in the coarse-grinding (>φ1.5mm) of such ingredients as corn, wheat,

soybean meal, etc. in feed industry .

It can also be used for size reduction of grain and oilseed meal in food and oil

milling industries.

Application

Page 4: Muyang SFSP132F Series Hammer Mill

Application

Machine highlights

Technical parameters

Grinding process

Production reference

Wear parts

Page 5: Muyang SFSP132F Series Hammer Mill

1.Screen hold-down

mechanism of half a

screen size and tightened

by bolts, easy operation

and saved labor.

2.Fully open sliding access

doors, small space required

and more convenient in

maintenance.

Access door

Screen hold-down mechanism

Structure features

Page 6: Muyang SFSP132F Series Hammer Mill

3.Combined grinding

chamber, made up of tooth

boards and screens, can

destroy the material circulating

layer and increase impacting

effect efficiently, even in the

fine-grinding of fibrous material

like cotton seed meal.

Tooth board

Screen

Structure features

Page 7: Muyang SFSP132F Series Hammer Mill

Structure features

Common hammermill

SFSP132F Hammermill

With combined grinding chamber, both impacting efficiency and grinding capacity are

increased dramatically.

High impacting efficiency thank to the destroying of material circulating layer

High impacting efficiency thank to the destroyed material circulating layer

Page 8: Muyang SFSP132F Series Hammer Mill

4. Special structure for easy hammer replacement

Fabrication holes

Thread hole

Structure features

Thanks to the stop-rotor hole and the thread holes at pin shaft ends as well as

the fabrication holes on machine housing, the hammers can be replaced

easily in a short time.

Page 9: Muyang SFSP132F Series Hammer Mill

Cost-saving

Power consumption of different milling processes in a feed mill

Page 10: Muyang SFSP132F Series Hammer Mill

Cost-saving

Over 80% of raw materials in feed production needs to be ground

before further treatment.

Grinding process usually consumes over 1/3 of the total power

required in a feed mill.

Therefore, it is essential to improve energy efficiency of grinding

machines for both the interests of feed mill and environment.

Page 11: Muyang SFSP132F Series Hammer Mill

Supplier Muyang ANDRITZTangshan Shuangyi

(China)

Power consumption, kW·h/t

(Φ2.0mm, grinding corn)6.9 (test report) 9.35 7.6

Power consumption, kW·h/t

(Φ2.5mm, grinding corn)5.7-6.5 7.25 7.0

Power consumption, kW·h/t

(Φ3.0mm, grinding corn)4.8-5.7 5.71 ——

Moisture content of corn 14% 14% 12.1%-12.8%

Cost-saving

Page 12: Muyang SFSP132F Series Hammer Mill

CE certificate;

Designed with safety protection device;

Rotor tested by high-precision dynamic-

balanced instrument;

Detection system for securing the safety

of bearing.

Safety security

Page 13: Muyang SFSP132F Series Hammer Mill

Interlock switch (CE Standard)

Guard hood (CE Standard)

Bearing with pedestal (SKF brand)

Safety protection system (optional)

Motor (available of Siemens or China made motor)

Safety security

Page 14: Muyang SFSP132F Series Hammer Mill

Application

Machine highlights

Technical parameters

Grinding process

Production reference

Wear parts

Page 15: Muyang SFSP132F Series Hammer Mill

* Grinding corn (H2O%≤13% , bulk density≥700g/L) with Φ3.0mm screen.

Model SFSP132×45F SFSP132×65F

Rotate speed, r/min 1480

Rotor diameter, mm 1320

Hammer-tip speed, m/s 102

Number of hammer 40 64

Screen area,m2 1.05 1.51

Motor, kW 90/110 132/160

Capacity(max.), t/h* Up to 25 Up to 36

Power consumption(min.),

kW·h/t*4.8

Screen hole size (mm) 1.5, 2.0, 2.5, 3.0, 4.0, 5.0, 6.0, 7.0, 8.0

Technical parameters

Page 16: Muyang SFSP132F Series Hammer Mill

Application

Machine highlights

Technical parameters

Grinding process

Production reference

Wear parts

Page 17: Muyang SFSP132F Series Hammer Mill

Grinding process

1.Discharge manner (two options):

□ Mechanical discharger with air-assist

□ Pneumatic discharge system

No matter which discharge manner is applied, aspiration system with proper

configuration must be guaranteed, or else the capacity will be reduced by 30-50%.

Page 18: Muyang SFSP132F Series Hammer Mill

□ Mechanical discharger with air-assist

Grinding process

Dust collector

Feeder

Hammer mill

Settle room

Seal conveyor

Page 19: Muyang SFSP132F Series Hammer Mill

□Pneumatic discharge system

Grinding process

Hammer mill

Feeder

Cyclone

Dust collector

Page 20: Muyang SFSP132F Series Hammer Mill

Grinding process configuration

Model SFSP132×45F SFSP132×65F

Screening area, m2 1.23 1.78

Width of grinding chamber,

mm473 680

Ideal run noise, dB(A) < 100 < 100

Air volume 4500-5000 6500-7000

Fan 6-23-8C/11kW 6-23-8C/15kW

Dust collector LNGM36 (48sleeves) LNGM45 (60 sleeves)

Feeder TWLY25×44 TWLY25×75

Page 21: Muyang SFSP132F Series Hammer Mill

A

A

min700

min100

0mi

n100

040

044

0

I

H

G

1950E

F

O11n1x

980

1910

2090

480

J

N

1174

1312

1585

55 K 556x ?18

L M

n2xM10

1670

Scaled drawing

Page 22: Muyang SFSP132F Series Hammer Mill

Model

Dimension, mm

E F G H I J K L M N n1 n1

132×45F 2180 2330 539 499 460 509 300 443 8 6

132×65F 2530 2680 736 696 245 578 746 160 480 680 10 8

Dimension of hammermill

Page 23: Muyang SFSP132F Series Hammer Mill

Application

Machine highlights

Technical parameters

Grinding process

Production reference

Wear parts

Page 24: Muyang SFSP132F Series Hammer Mill

Innovated for high efficiency and stable performance, the Muyang SFSP 132F series

hammermill was originally introduced into the market early 2010.

To date, there are already over 60 sets of Muyang SFSP132F Hammermill stably

running in China and around the world, and has satisfied many world famous feed

manufacturers such as CP Group, CJ Group, East Hope Group, Liuhe Group, etc.

Production reference

…………

Page 25: Muyang SFSP132F Series Hammer Mill

Production reference for SFSP132 ×45F Hammermill (90kW)

Model Material Screen

(mm)Capacity

(t/h)

Power consumption

(kW·h/t)

SFSP132×45F(90kW)

Corn

Moisture content: ≤13 %

Bulk density: ≥700 g/L

Φ 2.0 12-14 6.5-8.5

Φ 3.0 17-20 4.8-5.7

Wheat

Moisture content: ≤12 %

Bulk density: ≥700 g/L

Φ 2.0 6.5-8.5 11-13

Φ 3.0 10-11.5 7.8-9

Page 26: Muyang SFSP132F Series Hammer Mill

Production reference for SFSP132 ×45F Hammermill (110kW)

Model Material Screen

(mm)Capacity

(t/h)

Power consumption

(kW·h/t)

SFSP132×45F(110kW)

Corn

Moisture content: ≤13 %

Bulk density: ≥700 g/L

Φ 2.0 14-17 6.5-8.5

Φ 3.0 20-25 4.8-5.7

Wheat

Moisture content: ≤12 %

Bulk density: ≥700 g/L

Φ 2.0 8.5-10 11-13

Φ 3.0 12-14 7.8-9

Page 27: Muyang SFSP132F Series Hammer Mill

Production reference for SFSP132 ×65F Hammermill (132kW)

Model

Material Screen

(mm)Capacity

(t/h)

Power consumption

(kW·h/t)

SFSP132×65F(132kW)

Corn

Moisture content: ≤13 %

Bulk density: ≥700 g/L

Φ 2.0 17-21 6.5-8.5

Φ 3.0 25-30 4.8-5.7

Wheat

Moisture content: ≤12 %

Bulk density: ≥700 g/L

Φ 2.0 10-12 11-13

Φ 3.0 14.5-16.5 7.8-9

Page 28: Muyang SFSP132F Series Hammer Mill

Production reference for SFSP132 ×65F Hammermill (160kW)

Model Material Screen

(mm)Capacity

(t/h)

Power consumption

(kW·h/t)

SFSP132×65F(160kW)

Corn

Moisture content: ≤13 %

Bulk density: ≥700 g/L

Φ 2.0 21-24 6.5-8.5

Φ 3.0 30-36 4.8-5.7

Wheat

Moisture content: ≤12 %

Bulk density: ≥700 g/L

Φ 2.0 12-14.5 11-13

Φ 3.0 17.5-20 7.8-9

Page 29: Muyang SFSP132F Series Hammer Mill

Application

Machine highlights

Technical parameters

Grinding process

Production reference

Wear parts

Page 30: Muyang SFSP132F Series Hammer Mill

Hammer

Bearing with pedestal

Hammer spacer

Pin shaft

Rotor of hammermill

Wear parts from Muyang

Page 31: Muyang SFSP132F Series Hammer Mill

Hammer

The wear parts mainly include hammer, screen, pin shaft, hammer spacer and the

screen hold-down plate.

It is recommended to stock some frequently replaced wear parts such as hammer

and screen in the feed mill to sustain continuous production.

Double-hole hammer is customizable.

Pin shaft Screen hold-down plateHammer spacer

Wear parts from Muyang

Page 32: Muyang SFSP132F Series Hammer Mill

Wear parts from Muyang

Model

Raw materialSFSP132×45F SFSP132×65F

Corn

Moisture content: ≤13 %

Bulk density: ≥700 g/L

1800-2200 2900-3600

Wheat

Moisture content: ≤12 %

Bulk density: ≥700 g/L

1200-1400 1900-2250

Hammer lifetime (tons)

Page 33: Muyang SFSP132F Series Hammer Mill

Interlock switch

Bearing pedestalBearing Seal ring Bearing cover

Key of interlock switch

Wear parts from Muyang’s suppliers

Page 34: Muyang SFSP132F Series Hammer Mill

Reducing motor: SEW, NORD, FLENDER, FALK…

Pneumatic components: FESTO, SMC, YSC…

Bearing: SKF, NSK, HWL…

Electric components: Honeywell, Omron, Schneider, Schmersal …

Wear parts from Muyang supplier

……

Page 35: Muyang SFSP132F Series Hammer Mill

Muyang www.machineryshops.com