Folie 1
Innovative, faster and safer access solutions for jack-up-rig
leg works
Benji GeorgeBusiness Unit Manager Middle East
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Good Morning everyone. It is good to see you all. I am Benji
George, and on behalf of Palfinger Systems, Palfinger Group and
Megarme, I would like to extend a warm welcome to you.
IntroductionOffshore systemsInnovative, faster, safer jack up
leg climbing unitsProject solutions Lamprell Seafox MOS AhmedDamen
- Rowan VikingJUMP LiftQuestionsTable of Contents
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We start with an introduction to Palfinger Systems. Then we move
to the offshore systems with focus on the leg climbing product
family providing innovative, faster, safer access to jack up legs
with a very interesting video. We will look at the Lamprell Project
utilizing Inspection Platform IP-11 for Close visual inspection by
DNV GL Class surveyor, followed by a video on Damen Project
utilizing JUMP on Rowan Viking modifications.
Introduction3
Introduction
Established in 2000 Engaged in the development and manufacture
of innovative access and maintenance systems for the shipping and
offshore industriesProviding proven game changing technologies for
vessels hull treatment, as well as easy, safe and fast access
during the inspection, repair and maintenance of offshore jack-up
legs, underdecks and vessel cargo holdsFlexible standard solutions
as well as customized applications to the highest level, available
for purchase or rental, depending on the productIntroduction
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Palfinger Systems has 2 Divisions - Ship Systems with Internal
and external hull treatment systems which lead automation of
shipyards and Offshore Systems for Jackup rigs and Platforms.
Growing Presence
Salzburg AustriaHeadquarterWengAustriaAssemblySingaporePalfinger
Entraco System SolutionShanghai / Dalian / ShenzhenKS
Distribution
RioTop Access Engenharia
Dubai / Abu Dhabi / Doha / BahrainMegarmeHamburgPalfinger
systemsIstanbulMarsisViborg / BergenGardit A/S5
HQ is in Salzburg and factory in Weng, Austria. We work in
Denmark, Germany, Turkey, China, Brazil & Singapore. In Middle
East, we work with Megarme, which is a Palfinger Group company
Some of our esteemed Customers
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A list of our esteemed clients from the offshore jack up
contractors to shipyards
Offshore systems7
Offshore Systems - DC Deck Crane
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The Deck Crane is for small lifts on board, quay side and
warehouses. It is a diesel-powered, portable crane with jacking
legs and is operated by one man with remote control. Can handle
loads of [email protected] and [email protected]. The dead weight of the crane is
below 10T
Offshore Systems AP Aerial Platform9
The Aerial Platform is 2 man basket with hydraulic arm and
increases productivity by eliminating man-riding. Easily stowed
when not in use, has minimal maintenance requirements with small
foot print and can be used access tasks requiring 14m (46ft)
vertical reach and 11m (36ft) horizontal reach. 3170Kg weight, with
cable remote control. Ideal for inspections, maintenance of areas
around the diverter, BOP stack, areas below the drill floor
Offshore Systems UPA Under Platform Access
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The Under Platform Access can provide reach of 33m with 2 man
basket. Weight varies from 9T to 19T depending on the depth of
hull. Installed on offshore wind farms HVDC platforms Germany.
SylWin (March 2014), BorWin (August 2013) and will be suitable for
offshore oil & gas platform complexes which require UPA
The Product Family
IP Inspection PlatformRC Rack Crane JUMP Jack Up Maintenance
Platform 11
The product family of jack up leg climbing units which provide
safe and efficient access during newbuilding, inspection, repair
and maintenance of offshore jack up leg structures. The main
features are modular design which enables easy transportation,
assembly and installation within hours. Adaptable to different leg
designs and rack profiles. Spacious and solid work platform. Self
powered and propelled. Access all levels above jack house. Fast and
independent transfer of personnel and materials. Includes cranes,
access arm, enclosures
Ideal work position on stable platform
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A quick look at work done by rope access compared to our
systems. Rope access specialists will have to maneuver themselves
to ideal work position. On IP/RC/JUMP they can work safely at ideal
work position on a stable platform which can be contained by full
or partial enclosure.
IP - Inspection Platform
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Inspection of the leg prior to yard visit. Non destructive
testing (NDT),Changing anodes, Small repairs.Vertical speed up-to
12 m/min. Horizontal reachability 11 m Payload platform 420 kg +
300 kg in workmen basket. 1.5T payload in CT/MT mode of operation
Max. persons: 4 (2 in workman basket) Diesel driven Power supply
for tools 21 kW Max. weight of single component 300 kg Total weight
approx. 9 t Deployable even offshore Installation time ~1 hr
RC - Rack Crane
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Checking and repairing of rack teeth, ladders, position lights,
brace exchange, anode replacement Steel repair works with higher
lifting capacity Can have multiple specialists working on platform.
Installation time ~3 hrs Vertical speed up-to 2.5 m/minMax. payload
4 5 t (350 kg in workman basket) Diesel driven Power supply 80kw
(45 kW for drive unit and crane, 35 kW for tools)
JUMP - Jack Up Maintenance Platform
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For large steel replacements and for works requiring an
enclosure (blasting and painting) Installation time 10 - 20 hrs
(depending on JUMP type) 40 - 50% saving in worktime for surface
treatments like UHP blasting and painting, up-to 80% saving for
steel works. Max. weight of single component 1,000 kg Configuration
can include telescopic crane, aerial platform, crew transport,
material transport, ancillary power + enclosure for containment
during painting / blasting. Air conditioned environment. Zero
discharge. Increases blasting and painting performance due to
direct and stable positions. Reduction of overspray. Ensure quality
paint coating. Safe and proper welding position
Video - Innovative, faster and safer access solutions for
jack-up-rig leg works16
Corporate Video on Innovative, faster and safer access solutions
for jack-up-rig leg works
Design
APin-wheel-drive (PWD)EGuiding opposal
rackJWidth-adapterBPWD-housingFSupport-unit single
rackKDepth-adapterCGearGSupport-unit opposal rackDGuiding single
rackHCorner-module
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Modular Design. Main Drive Unit which can be single rack or
opposal rack depending on the rack teeth on leg chord
Configuration
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Platform modules corner modules, adapter modules, access arm /
crane mounting module, compensation module
Features 19
1919Onboard equipment like AP-14 basket arm 14m (46ft) vertical
reach and 11m (36ft) horizontal reach, 3170Kg weight, hydraulic
power requirement of 300 bar @45l/min, and payload of 350Kg (2 man
basket) PK15500M Crane. 10m reach, 1T@10m Full or partial
enclosures. Material: Tarpaulin, 900 g/m, B1, antistatic. Frame
made of steel / aluminum construction up-to 160 km/h wind speed.
Enclosures for containment is something rope access cannot
provide.
Project solutions 20
Project Solutions
Lamprell Project Seafox MOS Ahmed
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5th April 2015 was the date of this Innovative Project on Seafox
MOS Rig Ahmed at Khalid Port Sharjah. For the first time in Middle
East Close visual inspection at all levels of jack up leg was done
by the DNV GL Surveyor Mr. Piotr Belka. 3 hours set up. 1 hour to
install using 10T crane. 40 liters per 10 hour shift.
Damen Project - Rowan Viking Video22
Special Periodic Survey (certification extension);
Acknowledgement of Compliance Scope (safety modifications) in
accordance with Petroleum Safety Authority Norway (PSA) Leg
Extension Scope (the 170-meter legs will have to be extended to 180
metres to be able to work in the deeper Norwegian waters).
JUMP-Lift with main craneJUMP-Shelf2. Leg extension lifted1. Leg
extension on shelfAccess platformProject solutions - JUMP Lift
Concept for leg extension weight up-to 44T to substantially
reduce down-time and high costs for heavy load cranes23
Will not require a special crane to reach up to the top of the
leg for extensions or removals.
Questions24
Benji George Business Unit Manager Middle East
Mobile:+971 (0)56 409 7702Email: [email protected] #320,
European Business Center, Dubai Investment Park, Dubai,
UAEwww.palfingersystems.com
Thank you !25
