Industry 4.0Smart Factory

Dimitra PapadopoulouSilvio PeruciMilorad MilivojevicMichael Knopf

Industry 4.0 – Smart Factory• Introduction

• Objectives

• Methods

• Results

• Conclusion

• Sources

Industry 4.0 – Introduction

• mechanical, electricity and computer revolutions leads to a 4th industrial revolution

• companies will connect their machines, storage systems and resources within cyber physical systems (CPS) worldwide + companies of various industries will be networked

• Machines will become “Smart” self-tuning, auto-configured and able to do self-diagnostics

• Smart interaction and communications between customer, factory, people, different machines and products

• industrial processes in the production, engineering, the usage of materials, supply chain and life cycle management can be substantially improved

Industry 4.0 – Objectives

• Current implementation and status of efforts at standardization

• Industry 4.0 –also something for medium-sized business?

• What does a business need to implement Industry 4.0?

Industry 4.0 – Methods

• Online Research (Standards, Research reports, Company publications, …)

• Industry Survey

• Short interviews with people of the most affected branches

• Focus on identification of:• Current implementation status

• Key requirements for successful implementation

• Major needs to invest

• Annual budget for Research and Development

• Perspectives, drawbacks and risks

Industry 4.0 – Results

Current status of efforts at standardization

• Established view of disciplines• Production engineering, mechanical engineering, Process engineering

• Automation

• Computer science and Internet to bring together and develop a common perspective

• A common, basic terminology for the companies from the different fields

• Standardization nowadays is based on• Open operating systems: Linux platform

• Open development tools: community with more developers and millions of users

• Open communication infrastructure: Internet Protocol (TCP / IP) or email protocols (SMTP)

Industry 4.0 – Results

Industry 4.0 –also something for medium-sized business?

• Main technologies needed for Industry 4.0 already exist

• Small and medium sized businesses can take an advantage out of it as well

• The main aspect is that every company, independent on its size, has to invest time and money to create benefits and apply industry 4.0

• Industry 4.0 is developing existing technologies

Industry 4.0 – Results

What does a business need to implement Industry 4.0?

• Employees and Equipment are from the same importance

• RFID, Sensors, and Wireless technology

Industry 4.0 – Conclusion

• The fusion of the reality and the virtual world

• Affordable for a majority of companies

• The main benefits of Industry 4.0 are:• Competitive strength

• Flexible manufacturing

• Individual production

• Networked and automated processes

• Innovation in business

4th Industrial Revolution

Industry 4.0 – Sources

• [1] Zukunftsprojekt Industrie 4.0

• [2] Case study “Produktions Arbeit der Zukunft – Industrie 4.0” Fraunhofer Institute

• [3] Study “Industry 4.0: The Semantic Product Memory as a Basis for Cyber-Physical Production Systems”

• [4] T. M. Böhler: Industrie 4.0 – Smarte Produkte und Fabriken revolutionieren die Industrie

• [5] Mc Kinsey Study “Manufacturing the future:The next era of global growth and innovation”

• [6] Fraunhofer IOSB visIT “Industrie 4.0

• [7] Business Insider “Emergencing Technologies that will change the world”

• [8] VDI Nachrichten “Industrie 4.0: Mit dem Internet der Dinge auf dem Weg zur 4. industriellen Revolution”

• [9] INDUSTRY 4.0 “SMART MANUFACTURING FOR THE FUTURE” Germany Trade and Invest

• [10] Study “ Integrierte Forschungsagenda Cyber-Physical Systems”

Industry 4.0 – Smart Factory

Thanks for your attention!

Dimitra Papadopoulou

Silvio Peruci

Milorad Milivojevic

Michael Knopf