Plattform Industrie 4

Plattform Industrie 4.0

RAMI4.0 – a reference frameworkfor digitalisation

An Overview

Industrie 4.0 Background: What’s new, really?

RAM I4.0 – an overviewGuidance for Industrie 4.0

RAM I4.0 in practiceWhat does digitalisation mean for my own company?

RAM I4.0 internationalCollaborations and mappings towards a global standard

2

Industrie 4.0connecting business processes –across company borders

Internet is available everywhere, simple and cheap.

Devices are becoming intelligent.

Using this in a smart way opens up a new world of services and functions.

Industrie 4.0 connects all parties involved in business processes in the manufacturing and process industry.

Information from suppliers, customers and within your own company is connected and transparently available.

Workpieces and machines manage the production autonomously – flexible, efficient, resource-saving.

There are transitions between companies and sectors.

Graphic © Anna Salari, designed by freepik

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Exchanging

information

between value

chain partners

New business

models and

applications

New ingredientsThat’s already possible today

Uniform and sector-

neutral standards

for services and

semantics

From Intranet to

Internet

=

Added value created

from information flow

Industrie 4.0

The cloud

The network

Automation devices with Internet

access

Internet-based services

+

Industrie 4.0What‘s new, really?

4

Value chainsacross different sectors

5Source: https://www.ipa.fraunhofer.de/content/dam/ipa/de/documents/UeberUns/Leitthemen/Industrie40/Studie_Vokswirtschaftliches_Potenzial.pdf

Common StandardsRequirements for digitised industrial production

Common communication structures: network and protocols

Common rules for cyber security and data protection

Common language including signs, alphabet, vocabulary, syntax, grammar, semantics, pragmatics and culture

Graphic © Anna Salari

Standardisation

An Overview





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Graphic © Plattform Industrie 4.0 and ZVEI

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RAMI4.0 is a three-dimensional map showing the most important aspects of Industrie 4.0.

RAMI4.0 ensures that all participants involved share a common perspective and develop a common understanding.

Reference Architectural Model Industrie 4.0RAMI4.0 = guidance for Industrie 4.0

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An Overview





9

Das Produkt: von der ersten Idee bis zum Demontage.

Type

Construction plan:

Development

Construction

Computer simulation

Prototype

…

Development

Instance

Production

10

Maintenance Usage

Maintenance Usage

The product: from the first idea to decomissioning.

RAMI4.0 – first dimensionProduct Life Cycle

Model maintenance:

Software updates

Instruction manuals

Product changes

…

Production:

Product

Quality data

Serial number

…

Service:

Maintenance

Optimisation

Updates

Troubleshooting

Recycling

…

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Type

Development

Instance

ProductionMaintenance Usage

Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

RAMI4.0 – first dimensionProduct Life Cycle: Examples

Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Production

Product (motor)

Production

Installation in the plant

delivery


Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Motor defect

Service

Troubleshooting

Service

Troubleshooting


Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Motor defect

Service

Repair

Service

Troubleshooting

Model maintenance

Software Updates


Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Construction plan

Construction

Provide CAD data?


Construction plan

Engineering

Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Model maintenance

Software Updates

Service

Maintenance


Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Model maintenance

Product changes

Service

Monitoring


Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Model maintenance

Product changes

Production

Filed data

Load characteristics


Type

Development

Instance


Maintenance Usage

System

integrator

Operator / end

customer

Type

Development

Instance


Maintenance Usage

Type

Development

Instance


Maintenance Usage

Manufacturer

Production

Test data

Tolerances

Provide data of my

production for the

client’s service?

Service

Optimisation


Das Produkt: von der ersten Idee bis zum Demontage.

Type

Construction plan:

Development

Construction

Computer simulation

Prototype

…

Development

Instance

Production

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Maintenance Usage

Maintenance Usage


Model maintenance:

Software updates

Instruction manuals

Product changes

…

Production:

Product

Quality data

Serial number

…

Service:

Maintenance

Optimisation

Updates

Troubleshooting

Recycling

…

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Example: As a manufacturer of motors I can take two

perspectives My product and service offers to my clients

My internal processes and workflows

“Things” in the physical worldAsset

Integration Integration of assets into the world of information

Access to informationCommunication

Necessary dataInformation

Functions of the assetFunctions

Organisation and business processesBusiness

Graphic © Plattform Industrie 4.0 and ZVEI, pictograms © Anna Salari, designed by freepik 21

What is my product

supposed to do?

What is the customer willing

to pay for?

How do I or my customer

access the data?

What data does my product

have to provide?

Which parts of my product

are digitally available in the

network?

How do I integrate my

product with the process to

move it in the real world?

RAMI4.0 – second dimensionBasic questions about the business idea

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“Things” in the physical worldAsset

Integration Integration of assets into the world of information

Access to informationCommunication

Necessary dataInformation

Functions of the assetFunctions

Organisation and business processesBusiness

Graphic © Plattform Industrie 4.0 and ZVEI, pictograms © Anna Salari, designed by freepik 22

What is my product

supposed to do?

What is the customer willing

to pay for?

How do I or my customer

access the data?

What data does my product

have to provide?

Which parts of my product

are digitally available in the

network?

How do I integrate my

product with the process to

move it in the real world?

RAMI4.0 – second dimensionBasic questions about the business idea

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RAMI 4.0 – Communication layerAgreements on communication

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Communication layer

=

Communication layer with its

individual ISO/OSI layers

Basis for standardized communication between

Administration Shells

Industrie 3.0 = the old world

Hardware defines the structure

Functions are linked to hardware

Communication from one level to the other

The product is isolated

RAMI4.0 – third dimensionFactory hierarchy: the old world

Field Device

Product

Control Device

Station

Work Centers

Entreprise

Graphic © Anna Salari, designed by freepik 2424

Industrie 4.0 = the new world

Flexible systems and machines; functions are distributed through the network.

The network can cross company boundaries.

Participants interact across hierarchical levels

All participants are able to communicate with each other.

Products are part of the network.

RAMI4.0 – third dimensionFactory hierarchy: the new world

Graphic © Anna Salari, designed by freepik

Connected

World

Flexible

factory

Products

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A solution space including a coordinate system for Industrie 4.0

Architecture

Development, Production / Sales, Service

Product Life Cycle

Hierarchy

Re

al

Dig

ita

l w

orl

d

Business processes

Functions

Data

Communication

Digitalisation

Physical things

Graphic RAMI 4.0 © Plattform Industrie 4.0 and ZVEI, pictogram: © Anna Salari, designed by freepik


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Graphic © Plattform Industrie 4.0 and ZVEI

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RAMI4.0 is a three-dimensional map showing the most important aspects of Industrie 4.0.

RAMI4.0 ensures that all participants involved share a common perspective and develop a common understanding.


27

An Overview





28

Status: November 2018

2929

Successful mapping of the internationally approved pre-standard RAMI 4.0 (IEC PAS 63088) with nationally developed reference architectures of other countries

USA:

since 2016: collaboration with Industrial Internet Consortium (IIC)

2017: Whitepaper: presentation and comparison of RAMI 4.0 & Industrial

Internet Reference Architecture (IIRA)

2018: strengthening bilateral cooperation

2019: joint discussion on Industrie 4.0 component and

Administration Shell

Reference Architectural Model Industrie 4.0International cooperations: Towards a global standard

Status: November 2018

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Germany, France and Italy:

Trilateral cooperation and joint working groups with Alliance Industrie du Futur (France) and Piano Impresa 4.0 (Italy) in several areas, including reference architectures

China:

since 2017: cooperation in several working groups

2018: finalization of reports to harmonize RAMI 4.0 with the Chinese counterpart IMSA

Japan:

Initial harmonization of RAMI 4.0 and the Japanese counterpart IVRA

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Reference Architectural Model Industrie 4.0International cooperations: Towards a global standard

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The ZVEI explains RAMI 4.0 (video): https://www.youtube.com/watch?v=fFlQ2o-5QLo

Whitepaper “Architecture Alignment and Interoperability” von Plattform Industrie 4.0 und Industrial Internet Consortium: https://www.plattform-i40.de/PI40/Redaktion/DE/Kurzmeldungen/2018/2018-02-06-whitepaper-iic-pi40.html

Alignment Report for Reference Architectural Model for Industrie 4.0/ Intelligent Manufacturing System Architecture (IMSA – China): https://www.plattform-i40.de/PI40/Redaktion/DE/Downloads/Publikation/hm-2018-manufactoring.html

DIN SPEC 91345:2016-04 - Referenzarchitekturmodell Industrie 4.0 (RAMI 4.0): https://www.plattform-i40.de/PI40/Redaktion/DE/Downloads/Publikation/din-spec-rami40.html

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Reference Architectural Model Industrie 4.0Further information

https://www.youtube.com/watch?v=fFlQ2o-5QLo

https://www.plattform-i40.de/PI40/Redaktion/DE/Kurzmeldungen/2018/2018-02-06-whitepaper-iic-pi40.html

https://www.plattform-i40.de/PI40/Redaktion/DE/Downloads/Publikation/hm-2018-manufactoring.html

https://www.plattform-i40.de/PI40/Redaktion/DE/Downloads/Publikation/din-spec-rami40.html

Plattform Industrie 4.0GeschäftsstelleBertolt-Brecht-Platz 3D-10117 BerlinTel.: +49 30 2759 [email protected]

www.plattform-i40.de/en

Plattform Industrie 4.0Platform’s Project Office

32

mailto:[email protected]

http://www.plattform-i40.de/en

Documents

Plattform Industrie 4